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1 MWEA Collection System Seminar September 11, 2014 FLOW METER OPERATION & MAINTENANCE 1

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Page 1: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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MWEA Collection System Seminar September 11, 2014

FLOW METER OPERATION & MAINTENANCE

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Page 2: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Operations & Maintenance

• Permanent Meters

• Billing meters

• Meters used for Temporary Studies

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Page 3: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Area - Velocity Flow Meter

• Continuity Equation Q = A x V

• Q = the volumetric flow rate

• A = the cross sectional area of the flow

• V = the mean velocity

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Page 4: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Area Velocity Flow Meters

Page 5: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Area Velocity (Continuous Wave Doppler)

Flow Meters

Advantages

• Easy installation & maintenance.

• Can measure flows down to 1 inch of level.

• No enclosure required.

• Relatively low cost.

Disadvantages

• Accuracy of +5% in normal field conditions.

• Maintenance required (Sensor subject to fouling and grease).

Page 6: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Doppler - Area Velocity Meter Probe

Page 7: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Page 8: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Pressure - Depth sensor

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Page 9: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Doppler - Area Velocity Meter Probe

Page 10: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Atmospheric Pressure

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Page 11: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Pressure Sensors

• Atmospheric vent tube

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Page 12: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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DESICCANT - ATMOSPHERIC REFERENCE

• Blue is good!!

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Page 13: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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DESICCANT

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Page 14: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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It’s time to replace the desiccant

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Page 15: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Pressure Sensors are expensive

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Page 16: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Pressure - Depth sensor

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Page 17: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Communicate with Maintenance staff

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Page 18: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Site Selection - ?

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Page 19: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Range Gated Doppler Flow Meter

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Page 20: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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ADFM

• Ultrasonic level sensor

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Page 21: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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ADFM Velocity Profile

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Page 22: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Full Pipe Flow Meter (ADFM)

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Page 23: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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ADFM Flow Meter

• AC or DC powered

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Page 24: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Radar Flow Meter

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Page 25: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Radar Flow Meter

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Page 26: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Radar Flow Meter

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Page 27: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Radar Flow Meter

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Page 28: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Radar Flow Meters

Advantages • Non-contact level and

velocity sensors.

• Will work in large & small pipes.

• Easy installation & maintenance.

• No enclosure required.

• Relatively low cost.

Disadvantages • Accuracy of +5-% in

normal field conditions.

• Surface velocity only.

• Requires trained technician for repair and calibration.

Page 29: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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LASER - FLOW METER

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Page 30: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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LASER FLOW METER

• No contact with the flow

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Page 31: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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LASER FLOW METER

• Multiple velocity reads

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Page 32: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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LASER FLOW METER

• No contact with the flow

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Page 33: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Laser Flow Meters

Advantages • Non-contact level and

velocity sensors.

• Multipoint profile, (15 -measurements 5 horizontal and 3 vertical

• Depth measurements (5%, 8% and 11% of depth)

• No enclosure required.

• Relatively low cost.

Disadvantages • Accuracy of +5-% in

normal field conditions.

• Maximum depth penetration is 6”

• Therefore the meter is seeing peak velocity and is unable to see the full profile of the flow

• Requires trained technician for repair and calibration.

Page 34: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Magnetic Flow Meter

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Page 35: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Magnetic Field

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Page 36: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Magnetic Flow Meter Probe

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Page 37: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Magnetic Flow Meter Probe

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Page 38: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Battery Powered Meters

• You get what you pay for

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Page 39: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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TRANSIT-TIME FLOW METER

• Multi-Path Meter

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Page 40: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Transit-Time Flow Meter

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Page 41: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Transit-Time Flow Meter

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Page 42: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Transit Time Flow Meters

Page 43: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Transit-Time Flow Meters

Advantages • High degree of accuracy

(+2 to 5%) – Open Channel. (+0.5%) Full pipe application.

• Good for large pipes.

• Wide flow range.

• Ability to handle poor hydraulics.

Disadvantages • Relatively high cost.

• Air entrainment can cause issues.

• Requires a skilled technician and specialized equipment.

• Above ground enclosure required.

Page 44: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Transit Time Flow Meters

Page 45: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Page 46: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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• Cable Repair

– Don’t step on the cables. You can nick the cable jacket and this may allow moisture to cause short circuits.

– Most cables can not be repaired.

– If the cable or probe are damaged, it is very costly to replace.

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Page 47: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Magnetic (MAG) Flow Meter

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Page 48: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Magnetic Flow Meters

Page 49: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Magnetic Flow Meters

Advantages • High degree of accuracy

(+0.5%) and consistent over full flow range when calibrated properly.

• No obstructions to flow.

• No moving parts.

• Wide flow range.

• Fixed area measurement

Disadvantages • Requires a FULL pipe

• Relatively high construction cost.

• Power supply is required.

• Repairs require skilled technician and specialized equipment.

• Electronic components vulnerable to lightning damage.

Page 50: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Verify Your Information

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Page 51: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Pull out the maintenance file and check the settings

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Page 52: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Check all of the settings

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Page 53: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Parshall Flumes

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Page 54: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Page 55: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Ultrasonic Down Looker

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Page 56: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Parshall Flumes

Advantages • High degree of accuracy

(+2%) and consistent over full flow range when calibrated properly.

• No moving parts.

• Wide flow range.

• Sediment control.

Disadvantages • Relatively high

construction cost.

• Level measurement required.

• Possible construction flaws.

Page 57: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Parshall Flumes

Page 58: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Parshall Flume with Foam

Page 59: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Parshall Flume with Solids

Page 60: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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The Data Looks Good ???

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Page 61: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Page 62: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Verify the As-Built Information

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Page 63: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Velocity Profiling

• .

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Page 64: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Portable Velocity Meter

• Send it back to the factory once per year to be re-certified

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Page 65: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Velocity Profile

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Page 66: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Page 67: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

Why isn't there any velocity reads?

Page 68: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Flow Lab Verification

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Page 69: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

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Flow Lab Verification

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Page 70: FLOW METER OPERATION & MAINTENANCE - … - Flow Meter.pdf3 Area - Velocity Flow Meter •Continuity Equation Q = A x V •Q = the volumetric flow rate •A = the cross sectional area

John MacDonald Martin Control Services [email protected]

800 300 1966

Any Questions?