flootech general presentation · – oxygen scavenger, phosphate, biocide and ... 32 general...
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© Flootech Oy 2012© Flootech Oy 2012
Flootech
General PresentationPower Industry
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© Flootech Oy 2012
© Flootech Oy 2012
Flootech Oy
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Office located in Turku, Finland Privately held company with 40 years history in water treatment Flootech Oy offers state‐of‐the‐art, novel water treatment technologies with decades of experience and profound understanding of clients’ processes and needs
Hundreds of installations worldwide Specializes in
design, engineering, proprietary technologies and project management of water, boiler feed water, condensate polishing, wastewater treatment and
water reuse solutions ISO 9001:2008 Certification
General Presentation, Power Industry
© Flootech Oy 2012
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Flootech Oy – History
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2012Flootech Oy
General Presentation, Power Industry
© Flootech Oy 2012
FlootechWater Treatment Solutions for Industrial Sectors
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INDUSTRIAL PLANT
General Presentation, Power Industry
© Flootech Oy 2012
FlootechSome of our Customers
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FlootechOffering for the Power Industry
Key aspects
Fulfilling demanding water quality requirements
High reliance
Low maintenance cost and stand‐alone operability
Conceptualized, compact and efficient solutions
Lifecycle aspect in dimensioning, maintenance service and after sales
Integrated design for lowest fresh water usage and waste water discharge
Fast‐track project execution, trouble free guarantee period and operation
General Presentation, Power Industry
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FlootechTechnologies and Solutions for Power Industry
Solutions available for Raw water treatment Boiler plant water treatment Condensate polishing Wastewater treatment Chemical dosing and handling
Services Pilot testing, Site services, EIA (Electricity Instrumentation Automation) and aftermarket services worldwide for spare part deliveries and plant optimization
Flootech – the one‐stop‐shop in water treatment applications General Presentation, Power Industry
© Flootech Oy 2012
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FlootechTechnologies and Solutions for Power IndustryRawWater Treatment
Technologies Intake screening Clarification with FlooClari™ Clarifiers Filtration with FlooUF™ Ultrafiltration Organic removal with FlooCarb™ Activated carbon filter Sand filtration (solids and particles removal) with FlooSand™ Sand filtration Softening (hardness removal) with FlooSoft™ Softener Microflotation and flotation (solids removal) with FlooDaf®Microflotation Chemical handling with FlooChem™ (coagulation and flocculation aid)
General Presentation, Power Industry
Water, river / tap / drinking water, is treated for solids, undissolved impurities and humicacid removal and softening
FlooDaf®
Raw water treatment plant
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Demineralized water preparation where salts and other impurities are removed
General Presentation, Power Industry
FlootechTechnologies and Solutions for Power IndustryBoiler Water Treatment
Technologies for softening Softening (hardness removal) with FlooSoft™ Softener
Technologies for demineralization FlooRO™ Reverse Osmosis FlooIX™ Ion exchangers (Cation, Anionand FlooMB™ Mixed Bed) Membrane degasifiers, CO2 removal EDI, Electrodeionization units for ionremoval
FlooRO™ Reverse Osmosis
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Condensate polishing for reuse of condensate and water recirculation
General Presentation, Power Industry
FlootechTechnologies and Solutions for Power IndustryCondensate polishing
FlooIX™ Ion exchangers
Technologies for solids removal Cartridge filters
Technologies for demineralization FlooIX™ Ion exchangers (Cation, Anion and FlooMB™ Mixed Bed)
Cartridge filters
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Cleaning of water for discharge
Technologies for solids removal FlooClari™ Clarifiers FlooDaf ™Microflotation FlooSand™ Sand filtration FlooUF™ Ultrafiltration
Technologies for removal of heavy metals Selective FlooIX™ Ion exchanger
General Presentation, Power Industry
FlootechTechnologies and Solutions for Power IndustryWaste Water Treatment
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Systems for chemical dosing, handling and cleaning units
Supplied systems and technologies;
Chemical tanks and mixing units CIP, Cleaning in Place units Chemical preparation Chemical dosing systems
General Presentation, Power Industry
FlootechTechnologies and Solutions for Power IndustryChemical handling and dosing
© Flootech Oy 2012© Flootech Oy 2012
FlootechProprietary technologies for Power Industry
© Flootech Oy 2012
FlooClari™ Clarifiers FlooDaf ™ Microflotation Dissolved Air Flotation FlooSand™ Sand filtration FlooUF™ Ultrafiltration FlooIX™ Ion Exchange FlooCarb™ Active Carbon filtering FlooSoft™ Softening FlooRO™ Reverse Osmosis FlooChem™ Chemical Handling
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FlootechProprietary Technologies and Solutions for Power Industry
FlooSoft™ Softening
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FlootechProprietary Technologies and Solutions for Power Industry
General Presentation, Power Industry
FlooRO™ Reverse Osmosis membranesand CO2 degasifier
FlooDaf ™ MicroflotationFlooRO™ Reverse Osmosis
FlooIX™ Ion Exchange
Cartridge filters
Feed tank
© Flootech Oy 2012
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FlootechProprietary Technologies and Solutions for Power Industry
FlooRO™ Reverse Osmosis FlooRO™ Reverse Osmosis, GRP or steel tubes
© Flootech Oy 2012
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FlootechProprietary Technologies and Solutions for Power Industry
FlooIX™ Ion Exchange, GRP
FlooIX™ Ion Exchange, steel tanks
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FlootechAuxiliary equipment for the Power Industry
HP pumps
EDI unitEDI unit instrument panel
© Flootech Oy 2012
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FlootechAuxiliary equipment for the Power Industry
Steel tanks
Composite tankswith internals
Composite tanks
© Flootech Oy 2012
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FlootechAuxiliary equipment and control systems for the Power Industry
View from DCS system
Local control panel
© Flootech Oy 2012
FlootechSome of our customers with power industry applications
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Investlesprom
© Flootech Oy 2012© Flootech Oy 2012
FlootechSelected references in Power Industry applications
© Flootech Oy 2012
Location Jönköping, Sweden Year 2014 ProcessDemineralized Water Plant for new boiler installation at the CHP power plant (35MWe +65MW) and also condensate polishingScopeEngineering, manufacturing, automation, instrumentation, installation, commissioning
Selected Reference Case Jönköping Energi AB ‐Demineralized Water Plant
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”Flootech delivered a complete and compact water treatment plant for the customers expansion project”
General Presentation, Power Industry
© Flootech Oy 2012
Selected Reference Case Jönköping Energi AB ‐Demineralized Water Plant
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Detailed scope of supply Raw water tank (30 m3) with 2 parallel raw water pumps Softener unit before raw water tank for removing hardness from the city water
Complete water treatment equipment, consisting of RO + EDI + MB, in two parallel lines
Other equipment needed for the Reverse Osmosis cleaning (CIP unit)
Interconnecting piping and valves Instruments, analyzers and local control Erection, training, start‐up services and documentation
© Flootech Oy 2012
Location Kemi, FinlandYear 2012ProcessNew replacement of old water treatment and demineralized water plant at Kemi Mill. Mill size 590 000 tons per year pulp. ScopeEngineering, manufacturing, automation, instrumentation, installation, commissioning
Selected Reference Case Metsä Fibre –Water treatment and Demineralized Water Plant
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“MetsäFibre decided to replace two old water treatment and demi plants by a new energy efficient process. Flootech has delivered a complete process solution that includes raw water treatment, demin water treatment and condensate polishing”.
General Presentation, Power Industry
© Flootech Oy 2012
General description and results The raw water treatment plant has two lines; one so called cold line operates in 20‐35 degrees Celsius and the other so called warm line operates in temperatures up to 60 degrees Celsius.
High temperature flotation is a very exceptional solution and a very rare competitor could offer a similar system.
Raw water is pre‐heated by cooling water from evaporation plant and this has not been exploited before. By reusing warm cooling water as raw water, heating demand of source water has been reduced significantly. Additionally the process heat from flue gas condensate is used to warm chemically treated raw water.
Due to the new user‐friendly and energy efficient water plant the customer could improve the quality of pulp and decrease waste material.
With optimal application of technology and process solutions Flootech delivered a sustainable, energy‐efficient process which reduces customer\´s business risk.
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Selected Reference Case Metsä Fibre –Water treatment and Demineralized Water Plant
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Detailed scope of supply Raw Water Treatment
– FlooDaf® Microflotation 972 m3/h– Floosand™ Sand filter 972 m3/h– Two lines, one line operates in temperature over 50 C
Demineralization– FlooIX ™ Ion Exchangers 2 x 234 m3/h– FlooMB™ Mixed Bed 2 x 234 m3/h
Condensate Polishing– Cartridge filter 2 x 252 m3/h– FlooMB™ Mixed Bed 504 m3/h
Dosing– PAC, NaOH, H2SO4– Oxygen scavenger, phosphate, biocide and – anti‐corrosion
Selected Reference Case Metsä Fibre –Water treatment and Demineralized Water Plant
© Flootech Oy 2012
Location Ostroleka, PolandYear 2013 ProcessDemineralized Water Plant for new paper machine mill with support systems such as power plant. Also waste water treatment and raw water treatment supplied by Flootech. ScopeEngineering, manufacturing, automation, instrumentation, installation, commissioning
Selected Reference Case Stora Enso – Demineralized water plant
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“When Stora Enso invested in a new power plant, high quality boiler makeup water became essential for steam generation. A supply which was very suitable for Flootech”.
General Presentation, Power Industry
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Detailed scope of supply Client’s need was a new raw water treatment plant and demineralization plant extension to remove the dissolved carbon dioxide from the water and CPP.
Flootech solution: Continuous sandfilters FlooRO™ reverse osmosis FlooMB™ mixed bed ion exchange Degasifiers
Selected Reference Case Stora Enso – Demineralized water plant
In addition to demineralized water plant, Flootech delivered an energy efficient and reliable wastewater treatment plant with energy recovery (bioenergy recovery)
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Selected Reference Case Stora Enso – Demineralized water plant
FlooRO™ Reverse Osmosis membranesand CO2 degasifier
© Flootech Oy 2012
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Demineralisation Condensate polishing
Selected Reference Case Stora Enso – Demineralized water plant
FlooMB™ Mixed Bed FlooMB™ Mixed Bed
© Flootech Oy 2012
Conclusion
Flootech is a solution provider with proprietary technologies for water treatment applications for the power industry.
Flootech delivers high‐performance, economical, ecological ‐ and ‐ as well sustainable technologies, processes and solutions related to water, boiler feed water, condensate polishing and wastewater treatment.
Flootech is willing to serve You in order to find the best, optimum solution for Your use – not only for now ‐ but taking into consideration your future plans as well.
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