flexible machining cell f pz - 250
DESCRIPTION
Flexible machining cell F PZ - 250. Motor cooling unit. Machine. Electric cabinet. FPZ- 250. Conveyor belt. Hydraulics Pneumatics Lubrication. Control panel. Description / FPZ-250. Machine basement. designed and produced in accordance with EC standards. stable construction. - PowerPoint PPT PresentationTRANSCRIPT
Flexible machining cellFPZ - 250
FP
Z- 2
50
Machine
Conveyor belt
Motor cooling unit
Control panel
HydraulicsPneumaticsLubrication
Electric cabinet
Description / FPZ-250
Machine basement designed and produced in accordance with EC standards
FPZ-
250
stable construction installed as independent unit easily accessible simple for servicing
Description/ FPZ-250FP
Z- 2
50
X-axis stroke 600 mm v = 60 m/min a = 6 m/s2 measuring laths 5μm Heidenhain
Y-axis stroke 1200 mm v = 100 m/min a = 6 m/s2, Option 10 m/s2 measuring laths 5μm Heidenhain
Z-axis stroke 600 mm v = 60 m/min a = 6 m/s2 measuring laths 5μm Heidenhain pneumat. cylinder f. mass balancing
Description / FPZ-250FP
Z- 2
50
B-axis twisting angle 360° 180° twist in 0,5 sec. v = 190 u/min Md = 150 Nm M max. 300 Nm blocking moment 1500 Nm splitting accurancy +/- 5”
FP
Z- 2
50Description / FPZ-250
Working area 650 x 600 x 400 mm ergonomic and easily accessible for tool exchange
machine fully protected by exhausting system
maximal dimension 250 x 300 x 400 mm Al die-castings, die-castings, forgings, other materials
particles fall directly onto particles conveyor Workpieces
FP
Z- 2
50Description/ FPZ-250
Cooling MMS- with oil mist without emulsion with emulsion up to 60 bar with oil up to 60 bar
Working spindle maximal 3 x 6- position tool exchanging unit HSK 63 with cooling through spindle maximal 12 000 RPM maximal power 15 kW at 100% ED (22,5 kW at 33% ED)
FP
Z- 2
50Description / FPZ-250
Jig clamping
HSK 100 with 4 brackets for orientation with 6 hydraulic connections 2 pneumatic connections for workpiece line-surface inspection option for automated jig exchange 2 pneumatic connections for workpiece clamping inspection
Automatic by conveyor belt
Machine feeding
Automatic by robot
Manual
conveyor belt through machine positioning of two or more pallets on conveyor belt
feeding directly into jig feeding into another jig
feeding into another jig
FPZ-
250
Secondary times
Time between two machining operations less than 1 sec Tooling exchange
at turret block < 2,5 sec. at tool exchanger < 1 sec.
Workpiece exchange at pick-up system approx. 8 sec. at pallet exchange approx. 6 sec.
FPZ-
250
Advantages in comparison with machining centres
Time between machining operations lower than 1 sec. No problems with particles at machining in dry conditions (jig hanging) Pick-up system of workpiece clamping
only one jig necessary no need on separate feeding device and/or robot
Easy to connect into system Machining from 5 sides possible Simultaneous 4-axis machining possible
FPZ-
250
Advantages-general
Spindle with workpiece jig vertical pick-up system for rapid workpiece exchange
Accurrancy independent on workpiece weight jig weight overhang ( Z-axis )
Jig exchange
Simple accessibility to all tools Constructed compact as uniform whole
FPZ-
250
connection by six hydraulic rings connection by two pneumatic rings – line –surface inspection clamping through pallet possible
no need for disassembling during transport short start-up time at site of installation
Tool exchanging unit ( 20 / 30 tools )
Turret block(up to 6 tools or smaller multi-spindle head )
Multi-spindle heads(nunber of spindles according to requirements )