flex separation systems s-separators 821-886.pdf

7/28/2019 Flex Separation Systems S-separators 821-886.pdf

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Sepatator

S and P Flex separation systemsAlfaLaval'sS andP Flexseparation ystemscombi-ne thehighefiiciency,ow sludgeoutput andlowoperatingcost of Alfa La\,al entrifugal eparatorswith a flexiblescopeof supply.Extensive ossibilitiesfor the separation ystemayoutand assemblymakeit possibleo suitanyengineoomandanyoilsepa-rationapplication.In addition,S and P Flexseparation ystems eaturethenew EPC60 controller,which enableshe intuitive navigation f menus,parameters nd alarms.TheEPC60 controllerlsohasa modular onstructionfor easy /O board_additionnd replacment.hcluded n l|e S andP Flex eparahononceptargall S-separators 05-886 and P ssparators605-636. Thesecan be combined n mixedshipsets,evenwithin a singlecustomer-specified odule.

EPC60 controller

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Flex slslem components or S-sparalors 821-886. s sepa,arosanbears b,sed oct@nMter oits

Application:S-soparatorsS-separators re basedon Alcap chnology,which means hey automatically djust he oil/waterinterphaseased nthe water ontentn hecleanoilorJtlet. his makes hempartjcularly uitablefor separating eavy uel oilswith varyingdensity,though hoy can be used o clean all of thefollowing:r Heavyueloilswithdensitiesp to 1010 g/m3andviscositiespto 700csvso"c (higherviscosities pon requost)r LubricatingibI Distillatesr Lighter iesel ilsS-separators re desjgnedor automaticoperationin periodicallynmannedngine oomsat seaandin automatedower tations shore.

Flex eparationystems,-separators21 886Cleaning ystems or h6avy ueloil9'


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Sc.! of 3upplyTheS andP Fbx sepemlion oncptprovicles lvide mngeof 8ltmativsorS-sparators. epending nthe ned,anS-spsrstor an besupplied s a separalorand ancilbies,as a customer-sped'fiedmodule, r aspartof a comprehensivepsckagencluding wicsand order-specrfl documentalion.S Fl6)(sFtm {t*ock componit8)An S-separator ilh ancillanesn th ormof optimlzed lockcomponefits rovidesfdl say over he useof spsc.Thb allo^6li]r localmodularizallonr do-it-yourself

S Fl6r(modul63A compact$sepaEior module an b.built o a cusbmr-spcrfiedonfigutionfroma widenge of modulsr kidsandmachine locks,Mulli-modulearepos-slbl,as wllas mbd modulesncludlngoneor more$spsEtors srd/orP-separstorsor the slmulbnousat-meft of clllfercnlyps of mineral ils.AllFlexmoduls ro actory eslad o ensurciasler start-upand commbgoning.Feaurs and benfftaf Snan@ffi, hlgh nad ity

Thosmall pamtor nd he modulatnaturof thes!,nounding ornponentsallo / easl instalhdon nd nodbleposi-lionino n the enoine oom.a Alcap echnologyA $ater arsducr in he dean oil outletautomali:elt adjusts ho dl/ walsr ntrphar o maximiz psrelion rfoFa Highsepa/-aiontlhiencyAn oplimized signefisureshe beslpoGsibleeparalion fficincyrom hebotrd rd disc stacka Cerr'.jnsldotTheCedrishootdischarge ys1emrellyrcducs ludge iolumes.ts h(ed dis-chagegde os gentlyo oeoss thsdischarge orts, hrebyliminalingmetal-a CenttiLocJrTheCnlrilockbo/vliocking ]tmussa lighlwEight, orFthrcadednap lng.Ihis pre!nts .r.sgry allowing syrmo\lwitrout a sldg*ammef.a Long sel-victervdsWer{revntng uafu cs ikeCnnjshootard Cnuilock cduce he consumplionof spareprtsand allo^,darmdmaims-nanc o bprformdessoftn.Itts rcducsopidting osts,

a hsy operatlon d syicf-Thene$/EPC80 conlrollors designdfor'0a19{utbn' slertgend stops,aswellas ntuitivemenumMgaton.nfoFmalion6boutparemotersndalamscn be 6silyeccssd,ryhichimplifiegbothoprs$on nd roubleshootlng.TheEPC60 al6ohass modular oftstruction hat nablsaster roubl'shooling nd /O board eplacement,

a Remote onfrolend nonftodngUlingEthemt r Buscommunlcalion,Flo(syslms nd moddesbasedon9spr6lors an be oprated ndsupervisedemotelyrom h confolroom,A varielyot alarmunclionsarar'ailable 3 slandard, nd extE l/oboards an be adcled o thEPC60conlrollern orcbr o enhancts opa-+ljngandnonitoring apabllldes.

Module examplc

SINGLE IEX MOOULE

SII{GLEFLEX MOD{'{.E

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I S'tarlerhclucidn module rsions)I HeaterI Hatr onIrolboard n EPC60 controllrI SpaceheatingI Addltmd thsmometersMhElion snsor itI Fodpump. supplied oo6e. Mountsd n a separte Kcl. IncoapoEtedntoa module. fu a pumpmodrio(multidepumpskdsmountedogehedI Flow egulslingBystamr SLdge rcmold kitI Sludgeouiet butterfyvalw kjt,r Prcssulendbalorsr Bod vahes or Plr Ndle Ei,/es

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orsplacemql wetq in

soh6matlcdhgm _3 Trnp|du ransnlttor

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P.6surs trsisrnltlr- dl Pnaiislic shut-ofi l'Fl6s[r6 lrsmmlttef \/lEtarSludq onolrl kit

OpdonelqulpmentFle(s@aEtionsystams a6edon $3palols canb coanplrnntdih lhe olloi,riBqripmeitlr SIam hut-off ai,skII AjrpressuE ducr aveI Hpo arrangornenlof mullipl ioduls,including|alr ross-connctbnI Emeency gfety hutloMrI Remotmorilodngand conldr SFrEtor ifiing ool

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qda|n layorn @.lnlet foruntEated oil

Oll rtumCleanoiloutlat

lil/H'lnlst\i/htr odltOptlonal +lrdgo outlet12

2. Hdq3. T.npsatulrarF.nittr4 ft5s! t'ansmlttr, ilA ft'eumalicat'y onbordZ Pressu raNmilter,ol9. Pndmstiaatly ontollod

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Solroldsllblock, wterPrsurernsmittr,alr3,

Ops'adngprl.clplAnS andP Fo( sparation /stembsdonsns-sepalabr 821- 886 s oprated ubrnal,ca ry theEPC60contoller, Jntreated il, healedo lhe cfrrcct tempera-iu|e, sfud conlinud.ist o the sepaEtor,whlch s dtivnbyan lchcrnotor G a frictiondutch and blt.Thesoparator o!|/|s $(edal th op ol a spindle,which ssupportd 'ybarings nd spcial omposlt pdngs.Durlngopfaton,sparald ludgeand$reter ccumulaleat tire bowlperiphery nd8rs ntimltEntly schargedbythe high-prcclsion ntishoot discherg 6tern.Thesparato/soperalionsbasdon theAlcappdnciple,whichmeans he separator utomaliclv djusls o themtutEof the oil, Nogravilycf,scsndod,A wetor rans-ducer n he cleanorloutet measurcs apacGtlveesigt-ancand srgnals ianges o the EI 60 conhollerDpendlng n hewatercontnt,he EPC60 eilheropensthe dralnvalveor e)qrlsh6 walr hrough he bovtd ts-chslgsportsdudngsludgedBcharg, pstentd thqfubsdsots tslf o move he waterroln the bol ,l whlleaparirEdiscpunps a/vay ho dean oil.Duing normal peralibn, ltalprocess aEme{ers temon-itored. hese pdameteF,as wdl as alarms, re ndicatdby e.sy-to-underclr|ded mossges n the LCDdisplsy

TheEPCm contollerDloMdsmanvalarm unclions,includlng larms or lor,/oilprererro,highsludge ank evd(if he optonalduqe remor'al t is inclucld) M poweriallurc.Addfonal unctlons reavallableora vibretionalarmwhen ie oolional ibralion onsors fitled,

SparadonPorb|nance Standad (SPS)Th lowrateson hebackof tfrs banetsho , themaxjmumecommnclde@dtlssbr S-seoatslors821-886.Anmati\ly, lfa 3val can supdysseparalors821-886 n sccordancewith he maineSepretonPedormanc landerd,SPS CWA 5375).Theaim of SleSPSs o sslablish sepamtorc bjlityto rmo\hard,abrashr'oardclesromhavyulolt9,Veriffed y classificalionocletes, t prcvid$ a rliablemethodof valuelingndcornpaing he seperalionperfonnance f ditbrcit fueloil separators.

AdIE]@EWfiM AfuI}Esdblc/ p&rdc/B ted lo ,sryse@anonnww.


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CnfiShootInstgad f E slidingbo/vlbotiom, he Cnlrishoot lischargq6lrn batursa tled dischrge liclel|5t floGs st its 'dge.This nc.ases lscharg co.iracy:|nd oesawaywith metal-to-metal/r.

CnHLockCorvmtionelock dngsar6 hrcbdand mustb rsnovedwllh a sledgohammer.tr !ne, the metd-to-mstal /earbetlleenbowl and ock nngcn ad o 4ensiL bowrcoalror rolacme

STEPONE:Ilb Cnrisho.{ ds.lralp 6ld6 b ftd d tho 6tE. DlritE sprarirn,lhe dlid. co@ thdiedE g. po.rs.

Dolnto l]deF db.ha4a, th dg. o{ i sllda@ dowmrd, d@ding

STEPTHFEE:Atierdi$lEg., th. sldo |lD@ qndy 6.k inb @r1jo to cl@ trE pqt6.T116s(kiF lryddlely, wltuJl dt plrg6,

A. Ae lcy 61tF dtly lod nd.d L wk snh cstitld(No3kd!hdBb |E6aY,

tF CstlL@i sdo dng fr. qn 6nds{r in ady - wihdjl 4ry

Insbadof a convntonaloc* drE, he CfiHLockbowl-locking ygtemustursa non'thrsded nap ng,lhls llght\4igmir flapqujddy ntodaceand s 6slyrmc^/d lth onlyan Allenkey.


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OpmtonaPrsventivemaintenancercceduresarehandldquicklyand simplywiththe heh of a compressionool. Thesnap ingof hepatenled eniriLockbowl-lockingystems norFlhreadedand requiresoflt an Allen ksy tor Mainlsnsncnt lsl. Inspction rvice very, lO0OhorOmonths.. Overhsul wicevry12000h or 18monlhs.I Service pares itscontainallnecessary pareparts or eachsrvico nd ips or maintnance

. Inspection il wilh O-ringsand. sealsorseparalor owl.. OvehaulKit withparts ordn\q6tem,bdt bsrings ndpads.Alsoco ainsan Inspclion it,' Support (l wlth slralegicsparesor opratlon nd majn-tenanc ackup,r TheSystemManualncludsdstailodnfo.mationn electronicor pnntedorml. lnstallatioonstructions.. operating nstrucuons.' Alarmsend roublshooting.

' Sewiceand sparepans.I C,ommissioningnd echnicalservics r0evailablerom allAfa La\loffrcqF.ncluding en-up assistanc ndadviconopefatron ndmarntennce,r Trainingnall aspectsof oil rcat-ment, iesfMatergenelionandcooling s a\arlable.r All srvlces an be incoForatedinto specialt ailoredNonslopPeformance ackages, etails

areavailab.lerom ocalAlla b\,alThis eaiot conlainsdata or Flexsyslems nd rnodulos asdonS-sprators21-486.Fordataonlheoth6rseparators ithin he Flerconcept, efur o lhe Flo(sparationslslem eafletsorS-separators805/815and P-separato.s05/615,626/fin.EMDC|T4CENC03

Max.Recommenddspeclv,UhHFO S0osusoc

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Meinsuppt voltageControl dtagCofltd airOperating aterprcssure

s 821/826s 831/&36s 841,446s 851/456s 861/866s 871/876s 811886

s 8211826s $1/436s 841/846s 851/856s 861/866s 8711876s 881/846

3-phase, 20Vup to 690V1-phase, 0O/1 0/1 5/230v50 or 60 HzMln 5 bai max8 barMin 2 bsr msx 8 bar

s'zE (H8c|lr x w DrH x LENGTH)'S 7 0 x 7 5 0 x 1 0 7 51 0 5 9 x 8 5 0 x 1 1 9 51 1 2 3 ) ( 8 5 0 x 1 1 9 512S1 1000 13251,105x1000x13251 5 2 6 x 1 2 5 0 x 1 5 2 51 7 1 3 x i 2 5 0 x 1 5 2 5

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391 kg447 kS525kg724kg893 kg1246kg1632 g'Dl?enstr'rs for Fbx s.},//stemsre alclucling ontolcabinet.

1750x750x.|0751 7 s O x 8 5 0 x 1 1 S 51 7 5 O x 8 5 0 x 1 1 9 51 7 m x 1 0 0 0 x 1 3 2 51 7 6 6 x 1 m 0 x 1 3 2 51 7 6 6 x 1 2 5 0 x 1 5 2 51 7 6 6 x 1 2 5 0 x 1 5 2 5

505kS585kg660 kg935kg110Og1490 g1865 sAn dnensionsand weights reexdrdingpumpand h@ter,

C ofiiomityThe ma* of confomitycor|fms that he equipmnt omplieswi||rEuropan conombsAra (EE!,) irecti!s.aia Lava r.s.rvcs rhc rlhi io ctidn!,e ce. i cal onsw{nouron.r noilicat.n

tlfl b 6it&t at t 6lcod drib to dl tufiks @ dni@rv @d6r.d o M slbs Prs6 visr lnw.dfdavd m ro ffis tr imstutr'

flex separation systems s-separators 821-886.pdf

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