FLEX-AUGER

Repair Parts Manual

Volume II(September 1991 - January 1996)

MA1275A84February 1996

Warranty InformationChore-Time Equipment warrants each new product manufactured by it to be free from defects in material orworkmanship for one year from the date of initial installation by the original purchaser. If such a defect is foundby Chore-Time to exist within the one year period, Chore-Time will, at its option, (a)repair or replace suchproduct free of charge, F.O.B. the factory of manufacture, or (b) refund to the original purchaser the originalpurchase price, in lieu of such repair or replacement.

Additional extended warranties are herewith provided to the original purchaser as follows:

1. TURBO and RLX Fans, less motors, for three years from date of installation.*2. Poultry feeder pans that become unusable within five years from date of installation.

Warranty prorated after three years usage.3. MEAL-TIME Hog Feeder pans that become unusable within five years of installation.4. Rotating centerless augers, excluding applications involving High Moisture Corn (exceeding

18%), for ten years from date of installation. Note: MULTIFLO and applications involvingHigh Moisture Corn are subject to a one year warranty.

5. Chore-Time manufactured roll-formed steel auger tubes for ten years from date ofinstallation.

*6. Laying cages that become unusable within ten years. Warranty prorated after three yearsusage.

*7. ULTRAFLO Auger and ULTRAFLO Feed Trough (except ULTRAFLO Trough Liners)are warranted for a period of five (5) years from date of original purchase against repeatedbreakage of the auger or wear-through of the feed trough caused solely by the auger.

Conditions and limitations:

1. The product must be installed and operated in accordance with instructions published byChore-Time or warranty will be void.

2. Warranty is void if all components of a system are not supplied by Chore-Time.3. This product must be purchased from and installed by an authorized Chore-Time dealer or

certified representative thereof, or the warranty will be void.4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or

lack of proper maintenance shall not be considered defects under this warranty.5. This warranty applies only to systems for the care of poultry and livestock. Other

applications in industry or commerce are not covered by this warranty.

Chore-Time shall not be liable for any consequential or special damage which any purchaser may suffer or claimto have suffered as a result of any defect in the product. "Consequential" or "special damages" as used hereininclude, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders,lost income, increased overhead, labor and incidental costs and operational inefficiencies.

THIS WARRANTY CONSTITUTES CHORE-TIMES ENTIRE AND SOLE WARRANTY AND CHORE-TIMEEXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO,EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULARPURPOSE SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER.

Any exceptions to this warranty must be authorized in writing by an officer of the company. Chore-Time reservesthe right to change models and specifications at any time without notice or obligation to improve previous models.

*See separate Chore-Time Cage Wire Warranty as to these products.

CHORE-TIME EQUIPMENT, A Division of CTB, Inc.P.O. Box 2000, Milford, Indiana 46542-2000 U.S.A.

FLEX-AUGER Repair Par ts Manual Volume I I 3

Purpose of the Repair Parts Manual

The purpose of the Repair Parts Manuals is to provide the CHORE-TIME & BROCK Distributors &Dealers a listing of current and discontinued parts for their reference in identifying and/or orderingparts.

Note:The FLEX-AUGER Repair Parts Manual has been divided into two separate volumes;Volume I & Volume II.

Volume I includes FLEX-AUGER products up to September 1991.

Volume II includes FLEX-AUGER products that have been current anytime from September1991 to present.

Products that were current before and after September 1991 appear in both volumes.

Additional copies of this book may be ordered through the CHORE-TIME Customer ServiceDepartment. Refer to this manual by name, volume, and part number (MA1275) when ordering.

When ordering parts from this manual, please note the following:

1. Parts numbers that have a line through them (i.e. 3185) have been discontinued and areno longer available.

2. All parts should be ordered by part number and description as listed in the parts list.

3. All parts are billed when shipped. If a returned part is defective and within warranty,credit will be allowed against billing.

4. Check shipment for damages and shortages. All claims for damages or shortagesresulting from shipping must be filed with the carrier.

Table of Contents

Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

Miscellaneous Line Components - - - - - - - - - - - - - - - - - - - - 4

POSIFLO Feed Flow Controls - - - - - - - - - - - - - - - - - - - - - 5 - 6

Boots - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7 - 30

Miscellaneous Components - - - - - - - - - - - - - - - - - - - - - - - 31 - 36

Fill System Switches - - - - - - - - - - - - - - - - - - - - - - - - - - 37 - 42

Fill System Controls - - - - - - - - - - - - - - - - - - - - - - - - - - 43 - 48

Control Units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50 - 59

Power Units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60 - 61

Gearhead Components - - - - - - - - - - - - - - - - - - - - - - - - - 62 - 64

Feed Screeners - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65 - 80

FLEX-AUGER Repair Par ts Manual Volume I I 4

Miscellaneous Line Components

Model 55 Model 75 Model 90 Model HMC Model 108 Model 125Item Description Part No. Part No. Part No. Part No. Part No. Part No.

1 Upper Boot See Boot Components section2 Elbow

45 PVC 34855 7285 7357 7357 34546 812515 Hardened Steel - - - - 14326 6470 - - - - 34354 865422-1/2 Hardened Stl. - - - - - - - - - - - - - - - - - - - - 969330 Hardened Steel - - - - - - - - - - - - - - - - 34355 2430145 Hardened Steel - - - - 14324 6472 - - - - 34406 865390 Non-Hardened Stl. - - - - 1819 5087 - - - - - - - - - - - -

3 Neoprene Seal 6394 2613 5035 5035 34334 81184 Seal Ring 2612 2612 2612 2612 8117 81175 Chain 2128 2128 2128 2128 2128 21286 Screw Hook 1214 1214 1214 1214 1214 12147 10 Auger Tube (PVC) 7955 6516 6293 6293 34547 7790

10 Auger Tube (steel) - - - - 2088 5091 - - - - 34411 253075 Auger Tube (steel) - - - - 3225 5090 - - - - - - - - - - - -

8 Auger 7961-0 4744-0 6942-0 4744-0 30108-0 8143-09 Tube Clamp (PVC systems) 7976 6515 6721 6721 14373 8111

Tube Clamp (steel systems) - - - - 6515 6721 - - - - 34338 1437310 Power Unit See Power Units Section11 Control Unit See Control Units Section12 Plastic Drop Tube 1932 1932 6381 6381 9900 990013 Flexible Drop Tube

Small Galv. (50) 7497 7497 7497 7497 - - - - - - - -Large Galv. (50) 6383 6383 6383 6383 - - - - - - - -Stainless Steel (9.5) 13266 13266 13267 13267 13804 13804Stainless Steel (25) 13265-1 13265-1 13265-2 13265-2 13265-3 13265-3

14 Outlet Drop Kit 8470 6682 7483 7483 34358 1378215 Telescoping Drop Tube 14366-1932 14366-1932 14366-6381 14366-6381 14366-9900 14366-990016 Lower Boot Assembly See Boot Components section17 Extension Hopper See Boot Components section18 Connector (PVC) 8029 6512 6595 6595 34557 8119

Connector (steel) - - - - 2106 5088 - - - - 30277 13988

*Auger may be ordered in lengths from 20 to 220. Example: 4744-180 would be 180 of auger.

FLEX-AUGER Repair Par ts Manual Volume I I 5

POSIFLO Feed Flow Control

Item Description Part No.

1 Wiper Rod 59702 Setscrew 20943 Six Sided Disk 65944* Output Shaft 69885* 1/4 Sq. x 1-1/8 Key 2419-26 5/16-18 x 1-1/2 Hx Hd Bolt 4412-27 Clamp Half (Left Hand) 6986-28** Spring Pin 60229* 1/4-20 x 1 Hex Head Bolt 202910* Gear Housing Cover 699411* Pinion Gear 595612* Bronze Bearing 2967-6

Item Description Part No.

29** Sleeve Coupling 698330** Motor Mount Bracket 699531 Gear Motor (230 V, 60 Hz) 9735

Gear Motor (230 V, 50 Hz) 707932 Brace 698933** 5/16-18 x 1 Hx. Hd. Bolt 4412-734** 5/16 Sealing Washer 849135** 5/16-18 Flange Nut 849036** 1/4 Sealing Washer 849237** 1/4-20 x 3/4 Hex Hd. Bolt 113338** 1/4-20 Hex Nut 75139** 5/16-18 x 3/4 Bin Seal Bolt 848940** 5/16-18 Hex Nut 2145

*Indicated components of 8488 Parts Package.

**Indicates components of 6990 Housing Assembly.

Item Description Part No.

13* Bevel Gear 595414* Single Bearing 595315* Bronze Bearing 2967-716* Flat Washer 2955-417 Bin Collar - - - -18* Gear Housing 699019 Set Collar 138620 3/16 Sq. x 1 Key 2112-121 3/16 Sq. x 3/4 Key 2112-422** Rubber Seal 714723 Input Shaft 595724** Flange Mounting Bracket 698425** #10-32 x 5/8 Screw 672726 Motor Mount Cover 699727** 1/4* Lock Washer 133428** 1/4-20 x 1/2 Hex Hd. Screw 1487

POSIFLO (60 Hz.) Part No. 7000-1

POSIFLO (50 Hz.) Part No. 7000-2

FLEX-AUGER Repair Par ts Manual Volume I I 6

POSIFLO Feed Flow ControlPOSIFLO Feed Flow Control

Item Description Part No.

1 Wiper