NO. 1 2 3 4 5 6 7 8 9

PERBAIKAN DIAGNOSE Engine Performance Fluid Leaks Inspect Fuel Injection System Hard or No Start Install Safety Device Tech Support Test Drive Transmission Problems Wiring Problems TUNE-UP & MAINTENANCE Air Pump Belt Alternator Belt Brakes FR or RR Clutch Cylinder Leak Down Test Engine Compression Check Filters (oil, air, fuel, etc) Fuel Filters Fuel Injection Fuel Pressure Regulator Fuel Pump Pressure & Volume Test Headlights Helicoil Install Injection Pump Timing Manual Transmission Linkage P/S Pump Belt Park Brake Preventive Maintenance Big Preventive Maintenance Small Steering Gear Stemvet (chassis greasing) Throttle Link Top-up Fluid or Oil Vacuum Hoses Valvles

KODE

HIGH 0.90 0.50 1.30 1.00 1.30 0.70 0.70 0.90 2.70

AVERAGE 0.80 0.30 1.00 0.90 1.20 0.50 0.50 0.60 2.20

LOW 0.70 0.20 0.70 0.80 1.10 0.30 0.30 0.30 1.80

MARK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

A A A A V V X X A A V A (+) A A A A

0.35 0.35 0.80 0.80 3.10 2.60 1.50 0.60 1.00 1.40 0.50 0.60 1.90 2.30 0.70 0.50 0.90

0.20 0.20 0.70 0.60 2.70 2.20 1.20 0.50 0.80 1.10 0.40 0.50 1.70 1.90 0.60 0.30 0.40

0.10 0.10 0.50 0.50 2.10 1.90 0.90 0.40 0.60 0.80 0.30 0.30 1.50 1.60 0.30 0.20 0.20

A L A (=) X A

0.30 0.80 0.80 0.40 1.20 3.80

0.20 0.60 0.50 0.30 1.00 3.50

0.10 0.40 0.30 0.20 0.80 3.20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ENGINE Air Pump Belt Alternator Belt Belts (all) Crankshaft Damper / Pulley Crankshaft Seal FR Crankshaft Seal RR Engine Mountings FR (1 pc) Engine Mountings RR (1pc) Engine OH Full Engine OH Semi Fan & Shroud Fan Clutch Fan Clutch Intercooler Intercooler Manifold Exhaust Manifold Exhaust Hanger Manifold Intake Chamber Muffler & Tail Pipe Muffler & Tail Pipe Oil Cooler Oil Pan or Gasket Power Steering Belts Power Steering Belts Power Steering Hose, Pressure Power Steering Hose, Return Power Steering Pump Power Steering Pump Power Steering Reservoir Pulley Radiator

A A X

OH SOH X OH X OH

X OH

A X

X OH X X

0.35 0.35 1.30 2.40 3.80 9.70 1.10 1.50 78.00 30.00 4.10 2.70 5.30 1.10 4.00 5.30 0.40 4.40 1.20 2.00 4.30 2.20 0.50 0.70 1.20 0.90 1.60 2.60 2.60 1.10 2.60

0.20 0.20 1.20 2.20 3.60 9.20 0.90 1.30 76.50 27.00 3.90 2.50 4.70 0.90 4.40 4.80 0.20 3.90 1.00 1.80 4.10 2.00 0.30 0.50 1.00 0.80 1.30 2.30 2.30 0.90 2.30

0.10 0.10 1.00 2.00 3.40 8.80 0.80 1.10 75.00 25.00 3.20 2.30 3.90 0.80 4.20 4.10 0.10 3.30 0.80 1.70 3.90 1.80 0.20 0.30 0.80 0.60 1.00 1.90 1.90 0.70 2.10

include welding

32 33 34 35 36 37 38 39 40 41 42 43 44 45

Radiator Radiator Coolant Reservoir Radiator Hose, Lower Radiator Hose, Upper Radiator Hose, Upper & Lower Radiator, Drain and Reill Thermostat Turbocharger Assy Turbocharger Oil Hoses V-belts V-belts Water Pump Water Pump Water Pump

OH

X A X X OH OH

4.10 0.70 1.10 0.40 1.70 0.60 1.90 3.90 1.80 0.30 1.00 1.10 5.10 3.20

0.90 0.60 0.80 0.25 1.50 0.40 1.70 3.70 1.50 0.20 0.90 1.00 4.80 2.70

3.70 0.40 0.60 0.20 1.30 0.30 1.50 3.50 1.30 0.10 0.80 0.90 4.60 2.10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

DRIVETRAIN Clutch Axle FR (i-beam) Axle RR (1 side) Center Support BearingsClutch Disc, Pressure Disc, Release Bearing, Flywheel

A

Clutch Master Cylinder Clutch Master Cylinder Clutch Slave Cylinder Clutch Slave Cylinder Differential Assy Differential Assy Drive Shaft (propeller shaft) Drive Shaft (propeller shaft) U-joint (1 pc) Flywheel, resurface Manual Linkage Manual Linkage Pinion Shaft (End Yoke) Seal Shift Rod Shift Rod Shift Rod Bushing or U-joint Shift Selector Lever Shockabsorber Chassis FR & RR Spring, Center Bolt Spring, Hanger Spring, Leaf FR (1 side) Spring, Leaf RR (1 side) Spring, Shackle Spring, U-bolt (1 side) Torque Rod (1 pc) Transmission Assy Transmission Assy Transmission Bearing or Seal FR Transmission Bearing or Seal RR Transmission Mountings (1 side)

X/OH X X OH X OH X OH

0.80 8.80 1.00 2.60 4.70 2.00 1.70 6.80 13.80 1.50 2.00 2.00 0.70 0.80 2.40 0.60 0.90 0.70 0.80 2.40 1.30 2.70 5.60 1.00 1.80 4.40 16.90 12.70 0.70 1.10

0.60 8.50 0.80 2.40 4.40 1.80 1.50 6.30 12.80 1.30 1.70 1.70 0.60 0.70 2.20 0.40 0.70 0.60 0.60 2.20 1.10 2.50 5.30 0.90 1.50 4.10 16.10 11.00 0.60 0.90

0.50 8.30 0.70 2.10 4.10 1.60 1.30 5.70 11.30 0.90 1.50 1.40 0.40 0.50 2.00 0.30 0.50 0.50 0.40 2.00 0.90 2.10 5.20 0.80 1.30 3.80 15.30 10.30 0.50 0.70

for 2 add 0.30

X A X/OH A X/OH X/OH

same for FR & RR

OH OH

add 1.0 extra to press 2 bushings

X OH

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16

STEERING SYSTEM Drag LinK King Pin Power Steering Hose, Pressure Power Steering Hose, Return Power Steering Pump Power Steering Pump Power Steering Reservoir Tank Power Steering Seal Spindle Spring, Bushing Steering Arm Steering Gear Steering Gear Steering Gear Steering Gear Seal Steering Knuckle (FR, 1 side) Steering Wheel Steering Coulumn

X OH

X OH A OH

1.40 7.60 1.20 0.90 1.60 2.60 2.60 1.90 2.40 1.50 2.30 2.50 5.80 0.30 4.50 4.10

1.20 7.30 1.00 0.80 1.30 2.30 2.30 1.50 2.20 1.30 2.10 2.30 5.50 0.20 4.30 3.90

1.00 7.00 0.80 0.60 1.00 1.90 1.90 1.20 2.00 1.10 1.90 2.40 5.30 0.10 4.10 3.70

both side

WHEEL & TYRE

Wheel Stud FR (1 side) Wheel Stud RR (1 side) Tyre (1 pc) Wheel Bearing or Hub FR (1 side) Wheel Bearing or Hub RR (1 side) Wheel Seal FR (1 side) Wheel Seal RR (1 side)

2.60 3.00 1.20 1.80 3.10 1.50 2.30

2.40 2.70 1.00 1.60 2.70 1.30 2.10

2.00 2.20 0.80 1.40 2.40 1.10 1.90

for for for for

both both both both

side side side side

add add add add

1.40 2.20 1.60 2.40

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

ELECTRICAL Alternator Alternator Antenna Batterr Cable (+) Battery (1 pc) Battery (1 pc) Battery Cable (-) Battery Terminal Brake Switch Coolant Temp. Sensor Dashboard Bulbs Exterior Bulbs (1 pc) Fog Lamps Fog Lamps (install) Fuel Gauge Sensor Fuse & Relay Box Gauges on Dashboard (1 pc) Hard or No Start Headlamp (1 side) Headlamp (1 side) Headlight/Combination Switch Ignition Switch Injection Pump Solenoids Instrumen Panel Wiring Light System Low Water Sensor Oil Pressure Sensor Starter Starter Starter Draw Test Tail Lamp Assy (1 side) Tail Lamp Bulb (1 side) Tail Lamp Lens ( 1 side) Temp. Gauge/Sensor Turn Signal Assy (1 pc) Turn Signal Bulb or Lens (1 pc) Turn Signal Flasher Wiper Switch

X OH

X OH C

X (+)

A X

X OH V

1.70 2.70 2.30 2.00 0.60 1.70 0.55 0.25 0.70 0.50 0.70 0.45 0.60 2.50 2.10 1.90 0.90 1.00 0.60 0.80 1.80 1.20 5.50 1.90 1.80 0.50 0.60 2.20 3.20 0.60 0.60 0.35 0.45 0.60 0.40 0.30 0.25 1.80

1.50 2.50 2.00 1.80 0.50 1.40 0.50 0.20 0.60 0.30 0.50 0.30 0.50 2.20 1.70 1.50 0.80 0.90 0.50 0.70 1.60 1.10 4.20 1.50 1.60 0.40 0.40 2.00 3.00 0.30 0.40 0.25 0.30 0.50 0.25 0.25 0.20 1.60

1.30 2.30 1.70 1.60 0.40 1.10 0.40 0.15 0.40 0.20 0.40 0.15 0.30 2.00 1.20 1.00 0.70 0.80 0.30 0.60 1.40 1.00 2.80 1.00 1.40 0.30 0.20 1.80 2.80 0.20 0.30 0.15 0.25 0.40 0.15 0.10 0.15 1.40

for 2 & more add 0.4 each repair terminals, flush battery

both side add 0.2 same for bulb only

BRAKE SYSTEM Bleed Brake System Brake Hoses FR Brake Hoses RR Combination Valve Fluid Distribution Tee Brake Master Cylinder Brake Master Cylinder Brake FR or RR Parking Brake Brake Slave (Wheel) Cylinder ( 1 side)

X OH A A X OH

0.80 1.80 1.60 2.10 0.70 2.60 3.10 0.90 0.80 2.60 4.10 4.00

0.50 1.50 1.40 1.80 0.60 2.20 2.70 0.70 0.60 2.30 3.80 3.50

0.20 1.30 1.20 1.50 0.50 1.60 2.40 0.50 0.50 2.10 3.60 2.80

avg. time to replace 1 hose 1.00 include system bleeding include system bleeding include system bleeding 1 axle include system bleeding, if as additional brake job reduce 0.6 include system bleeding, if as additional brake job reduce 0.7 include system bleeding

Brake Booster Brake Lining

Knalpot repair light (las) Knalpot repair heavy (las), manifold Hose hidrolik (1pc) + add oil Welding (1 electrode) Silicone sealant (1tube) Engine Mounting fr (1 pc) Engine Mounting rr (1 pc) Wire body (1 mtr) Parking Brake Wire Bulb (except h/lamp, 1 pc) Fuse & Relay (1 pc) Torque Rod Bushing (1 pc) Keterangan : V = PEMERIKSAAN A = PENYETELAN X = PENGGANTIAN T = PENGENCANGAN C = PEMBERSIHAN R/I = BONGKAR PASANG

1.5 2.5 0.8 0.5 0.6 0.9 1.8 0.4 0.7 0.2 0.2 0.5

R = PERBAIKAN OH = OVER HAUL S O/H = Semi Over Haul L = PELUMASAN ('+) = PENAMBAHAN (-) = PENGURANGAN