fl smidth - plant overview - water consumption

7/25/2019 FL Smidth - Plant Overview - Water Consumption

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Cement plant 1.2 Mio to/yearBrand NEW

Van Kennis / FL Smidth

Overview plant


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World cement production

2010

Source: Wikipedia

Van Kennis / FL. Smidth


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Scope of delivery:

- Feasibility including quantity ratio development, analysis of raw materials;

- Creating of basic engineering;

- Creating of construction layoutas built documentation,

- Delivery of the complete plant equipment;

- Delivery of automation systemprocess control unit;

- Delivery of elektrical kitsall wires and cables;

- Delivery of a cement lab including station for quality monitoring;

- Erection of the entire plant on civil work prepared groundings;

- Taking in funktionset and run up the completed plant;

- Training of the customers operating staff;

- Handing over of operation manuals and trouble shooting guidlines;

- One year full replacement warranty.

Van Kennis FL.Smidth


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Scope of erection:

- Erecting of the entire plant by an experienced team of the main supplier;

- Erecting under supervision of an experienced German engineering team;

- Erection will be done only in safe countries;

- The numbers of engineers and build-up staff will be paid by the seller,but have to be hosted by the purchaser;

- In case of build-up in a unsafe country have to be veriefied separate

instalment plans between the parties;

Delivery does not include:

- Delivery and transportation from the customers harbour to the erection place;

- Civil work;

- Any house-building work;

- Any steel frame work, except from the supplied steel construction;

- Lightning protection.

Van Kennis / FL. Smidth


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1 Quarry

2 Crushers

3 Raw material homogenization

4 Aggregates

5 Raw material silos

6 Chimney

7 Electrical filter

8 Raw material vertical mill

9 Raw grist silo10 Evaporation cooler

11 Filter alkali bypass

12 Mixer for alkali bypass

13 Cyclon preheater

14 Coal

15 Coal grist mill

16 Filter for coal mill

17 Tube cooler

18 Filter clinker cooler

19 Clinker cooler

20 Rotary kiln

21 Clinker silo

22 Gypsum

23 Minerals

24 Classifier

25 Grinding mill (vertical or ball)

26 Packing station27 Palette control station

Scheme

Van Kennis / FL Smidth


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Main supplier PENGFEIlicensed by FL-Smidth Danmark

Van Kennis - FL.Smidth


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Latest project done

in Aserbaidschan

Van Kennis/Smidth


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Vertical mill

Ball mill

Rotary kiln

The customer determines the layout,

we just recommend

Van Kennis/FL. Smidth


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Process analysing

Van Kennis/FL.Smidth


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Test lab by market leader WUXI



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Energy facts:Gas consumption for rotary kiln: 6.673 m/h

Gas consumption for calcinator: 10.010 m/h

Electric power: 24.500 KW

Process water consumtion: 931 m/d

Area facts:Entire plant layout: 200.000 m

Ground loading total: 150.000 to

Transportation facts:20 & 40 container boxes: 11.000 to

Open sea flats: 8.000 to

Heaviest parts: 150 to

Gas rate: 35.82 MJ/Nm

28.000 KW recomm.

or 95 KW/to acc. ISO



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TECHNICAL REPORT

FOR

4000T/D CEMENT PRODUCTION LINE

4000t/d

Final inspection together

with the customer on site

of supplier



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Item/Month 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Gen.Layout

Geolo.Survey

Pre-design

Final design

Equipment

Training China

Shipping

Buildings

Erection

Com/Accept.

Site Training

Work schedule from valid contract onward to completion



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Team work


SuppliersSuper vision

Erection work


V K i /FL S idth


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Enjoying the new cement plant


Congratulations with this plant

fl smidth - plant overview - water consumption

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