fives pillard 2017 [lecture seule] - icep84.com · rotary kiln burner, precalcinator burner, ......
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Combustion
Combustion
FIVES PILLARD
High performance combustion process solutions and services
ConfidentialCombustion
Fives, an international industrial engineering Group
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Fives designs and supplies machines,
process equipment and production lines
for the world’s biggest industrial players.
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Fives, a trusted partner to many leading industrial groups:
‒ Aerospace‒ Aluminium ‒ Automotive‒ Cement and Minerals
‒ Energy‒ Glass‒ Logistics‒ Steel
UNDERSTANDING, PIONEERING SPIRIT AND COMMITMENTmake Fives the enterprising partner by anticipating customers’ needs and providing them with the most relevant and forward-thinking solutions.
Fives, a unique brand
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19Business lines
Fives, a multisector group, managed by expert teamsand
ConfidentialCombustion 5
Fives, an international industrial engineering Group
An international organization based on a worldwide network of subsidiaries
More thansubsidiaries and commercial offices in about 30 countries
100
8,300employees
Close to
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€1,718 millionof sales
€1,708 millionof order intake
2015 key figures
Fives, a robust and resilient Group
Breakdown of sales by market
AutomotiveLogisticsMetalsEnergyAerospace and industryCement
Breakdown of salesby geographical area
The Americas
Asia and Oceania
Europe
Africa and the Middle East
19%
11%
16%21%
14%
19%30%
22%30%
18%
€116 millionof EBITDA
Fives, a pioneer Group, innovating the factory of the future
Fives develops proprietary technologies with high added value , superlative energy and environmental performances
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Fives’ Plants of the Future Observatory, a think-tank on the industry of tomorrow
€35.5 million
spent on R&D in 2014 (outside projects)
1,948patents in force
of patents application relating to energy and environmental performance
22%
2015 key figures
ConfidentialCombustion
Combustion
Ultimate equipment, systems and processes for combustion applications
ConfidentialCombustion
Pillard
NorthAmerican
ITAS
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Combustion offer
Minerals and Energy• Fives Pillard 5 locations:
France, Germany, Spain, China and India
• Key areas: Europe, ME, China, India and LATAM
• Income : 68 Mio €• Bookings: 61 Mio €• Headcount: 385 persons
Aluminium and steel• Fives North American - 8 locations: US, Canada, UK, Benelux, France and Spain• Key areas: US, Europe and Latam• Income : 76 Mio €• Bookings: 67 Mio €• Headcount: 390 persons
Oil & Gas, Environment• Fives ITAS • Key areas: Europe, ME • Income : 25 Mio €• Bookings: 21 Mio€• Headcount: 68 persons
Source : Internal data, 2015
A strong legacy based on 3 major names, covering any markets or applications
ConfidentialCombustion
Pioneering solutions for any combustion applications
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The Combustion business line develops highly efficient equipments :
― Cement & minerals: equipment for rotary kilns, precalciners and drying applications
― Energy: equipement for boilers, HRSG
― Metals: equipment for steel, aluminium, copper, forging, heat treatment
― Oil and Gas: petrochemicals heaters, process equipment for refineries and oil & gas plants (flares, process burners)
― Combustion accessories and flue gas analyzers
― Associated support and services (maintenance, spares, revamping)
ConfidentialCombustion
Ultimate combustion equipment, systems and processes
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― Over 200 patents, quoted as the best efficient in the industry,
― High combustion efficiency,
― Sustainable and highly reliable solution,
― Innovative product design,
― High reliability and long lifetime,
― Long-term relationship with customers,
― On-site worldwide service.
ConfidentialCombustion 12
A worldwide operational support through an international network
Around
850 employeesworldwide
€ 170million Of sales
100 years of experience in combustion technology
Source : Internal data, 2015
ConfidentialCombustion
Combustion
Focus on Pillard product line
2016 Edition
Combustion
Fives Pillard, a combustion specialist
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Fives Pillard is about:
• 100 years of combustion know-how• 200 graduated engineers• 80% of overseas project• Over 100 Patents, quoted as the best efficient
in the industry (NOx, efficiency)• Head office in France with 4 subsidiaries :
• Germany• Spain• China• India with manufacturing facility
Combustion 15
A worldwide operational support through an international network
Pillard product line – Sales Agents
Combustion
Fives Pillard, a combustion specialist
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Facilities for R&D in Combustion:
• 18 MW test furnacewater cooled, fed with air or TEG
• 4 MW test furnacefor postcombustion burners, fed with air or TEG
• 12t/hr steam test firetube boiler• 3 MW test vertical furnace
for testing heater burners• CFD modeling (FLUENT®)
applied to boilers, HRSG's, rotary kilns
4 MW test furnacefor postcombustion burners
Combustion
Fives Pillard, a combustion specialist
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Service staff & overview:
• More than 30 commissioning graduated engineers (excluding aftersales experts)
• More than 400 commissioning & on site assistances per year
• 2 weeks notice for worldwide assistance• Equipment maintenance : Disassembly /
assembly / repair (tips, coal wear plate..)• Inspection & Trouble shooting : diagnostics,
identification, long term solution• Optimization : combustion fine tuning, emissions
reduction (NOx, CO etc..)• Training : for operation & maintenance• Evolution : assessment, upgrade &
modernization
Combustion
Fives Pillard Businesses
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BoilersCement & Minerals
Combined cyclesOil & Gas
EnvironmentalSolutions
Heating Systems
Combustion
Fives Pillard : Applications & Solutions
Boiler Cogeneration Mineral Oil&Gas
Application
Water tube boilersPower plant, Urban heating,
sugar plant
CementRotary Kiln burner,
Precalcinator burner,Air heater ,
Process burners > 20MWDual fuel burners
Fire tube boiler
Sugar plant, Urban heating
Ferro NickelCoal firing air heater
LimeRotary Kiln burner
� Pillard Inductflam� Pillard Reburnflam� Pillard Inductflam Ci
� Pillard Optimaflam� Pillard Lonoxflam� Pillard Sulflam
� Pillard LonoxflamG2,AS,LNO
� Pillard Nanoxflam� Pillard Lowcaloryflam� Pillard Bioflam
� Pillard Novaflam� Pillard Rotaflam� Pillard Precaflam� Pillard Stapildos
Burner type
Today’sDrivers
Markets
• Nox emission reduction• Price• Change of fuel
• Price• Nox emission
• Clinker quality• ASF rate capability• Reliability
• Price,• Nox emission• Process performance
Heat recovery steam generator
Electricity Power plant, Desalinisation plant,
Utility plant
Fives Pillard Group
Desulfurisation-gas plantClaus burner,
Incinerator burners, InlineburnersRevamping of Water tube boiler
and fire tube boilers
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Combustion
Fives Pillard, an Oil & Gas combustion specialist
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Pillard Oil & Gas Fired Burners for HRSG:
• Product : InductFlam®• Reference dual fired : more than 3 000 MW• Reference gas fired : about 5 000 MW• Burner capacity : up to 25 MW (per burner head)
and up to 250 MW for gas elements• Operation with Low O2 and low TEG velocity• Self-supporting arrangement design for dual fired
burner• Package solution with valve trains, fans & BMS
Combustion
Fives Pillard, an Oil & Gas combustion specialist
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Pillard Oil & Gas Fired Burners for Boiler & PP:
• Product : LoNoxFlam®• Reference oil fired : more than 400• Reference gas fired : more than 200• Burner capacity : up to 120 MW (per burner)• < 40 ppm @ 3%02 gas firing• Former Best Available Technology• No refractory quarl, easy for revamping, can be
dismounted outside boiler
Combustion
Fives Pillard, an Oil & Gas combustion specialist
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Pillard Gas Fired Burners for Boiler & PP:
• Product : NanoxFlam®• Burner capacity : up to 40 MW (per burner)• < 25 ppm @ 3%02 gas firing without FGR• < 10 ppm @ 3%02 gas firing with FGR• Current Best Available Technology• No refractory quarl, easy for revamping, can be
dismounted outside boiler
Combustion
Fives Pillard, a coal combustion specialist
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In Cement & Minerals field : Rotary kiln burners
• Product : Rotaflam® and Novaflam®• Rotaflam® reference : more than 600 from 1989
to 2015• Novaflam® reference : more than 350 from 2009
to 2015• Burner capacity : 20 to 180 MW (single burner)• Equivalent coal flow : 3 000 to 30 000 kg/h per
burner• Burner tips : made of refractory stainless steel
(castings)
Combustion
Fives Pillard, a coal combustion specialist
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In Cement & Minerals field : Preca burners & HGG
• Product : Precaflam® and Heatgen®• Precaflam® reference : more than 150 from
2000 to 2015• Heatgen® reference : about 50 from 1990 to
2015• Burner capacity : 5 to 80 MW (single burner)• Equivalent coal flow : 500 to 15 000 kg/h per
burner• Burner tips : made of refractory stainless steel
(castings)
Combustion
Fives Pillard, a coal combustion specialist
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Pillard Pulverized Fuel Burners for Boiler & PP:
• Product : GRFlam® P• Reference : more than 30 from 1982 to 2015• Burner capacity : 1 to 20 MW (per burner)• Equivalent coal flow : 150 to 3 000 kg/h per
burner• Improved Design : feedback of extreme
operating conditions as experienced in cementand minerals processes (up to flame temp. of 2000°C with 1100°C secondary air temp)
• Proven emission performances
Combustion
Fives Pillard, one source supplier
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Fives Pillard scope of supply :• Burners equipped with proprietary flame
scanners and igniters• Oil and/or gas valve trains, pump station,
pressure reducing stations• Coal handling system including proprietary coal
dosing system• BMS/CCS• Engineering : CFD studies, refractory studies• Analyzers : proprietary O2meter technology, dust
monitoring system, O2/CO/NO portable analyzer