five decades of firsts
TRANSCRIPT
Five Decades of Firsts
The Oman Construction Company LLC (TOCO) is one of the oldest and most well established Oil & Gas service providers in the Sultanate of Oman. TOCO started their operations in Oman in 1965 at the time of commercial oil discovery by building the very first energy infrastructure of the Sultanate. TOCO proudly built the first flowline, the first pipeline, the first tank farm, the first production station, the first overhead power line and performed the first rig move in Oman - all in the late sixties.
In Jan 2013, TOCO became part of Interserve Plc, a UK headquartered FTSE 250 Company. Interserve is a global conglomerate with strong presence across the UK, Middle East, and internationally; employing over 75,000 people. Interserve offers design, consultation, construction, facility management, equipment services and PFI in government and private sectors alike. Interserve’s historical origin dates back to 1884.
TOCO is an ISO 9001, ISO 29001, ISO 14001 & OHSAS 18001 Certified Company. TOCO is also an ‘Excellent Grade Contractor’ registered in Oman Tender Board. TOCO is also registered with Ministry of Oil & Gas, Oman Society for Petroleum Services (OPAL), Joint Supplier Registration System (JSRS), individual operators and concession holders.
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VisionTOCO’s vision is to redefine the future for people and places.
Values
Everyone has a voice, so we listen and encourage openness. We value all views and opinions, we welcome discussion and we treat people as we, ourselves, would want to be treated - with respect and patience.
Whatever the task in hand, everybody can and should take pride in a job well done - a job undertaken with care and done to the best of our abilities.
Doing the right thing means not accepting ‘that will do’, and not walking by when you could make a positive difference. The right thing also means the safe thing and the sustainable thing.
We are all about believing we can do better. Asking questions, thinking differently, seeking solutions and creating ideas to support our customers and adding value.
Everyonehas a voice Take pride
in whatyou do
Do theright thing
Bringbetterto life
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His
tory
, Ti
me-
line,
Fi
rsts
50Years of serving
Oman’s Oil & Gas industry
To build an oil pipeline, flowline, production station
and tank farm in Oman
130Years since
our parent company Interserve came to
existence
75,000+Employeesworldwide
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FA Hughes and Company, predecessor of TOCO’s parent company, Interserve, started their operations in the UK.
Commercial oil discovered in Oman at Yibal in April 1962.
1884
1962
1929
Bait Al Falaj Airport - Oman opened it’s first airport.
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The Natih oil field was discovered, followed closely by success at Fahud.
The pipe laying was followed closely by the construction of an industrial complex at Saih al Maleh (later renamed Mina al Fahal). TOCO built the Mina Al Fahal tank farm – another first for Oman.
The first rig move in Oman was performed by TOCO at Fahud.The first export cargo of Omani oil was loaded on to The Mosprince, a 83,000 ton tanker on 27 July, 1967.
On 23 July, 1970, His Majesty Sultan Qaboos bin Said took charge as the ruler of Oman. Since then, the nation has embarked on a historical journey of tremendous progress, prosperity and glory under his wise rule.
TOCO (Formerly known as William Brothers Inc) started their operation in Oman. TOCO was assigned to construct a pipeline to the coast from Fahud and all the other hardware necessary to transport and export Oman’s crude oil. A 276-kilometre pipeline 36″ requiring 60,000 tons of steel pipe was laid, the labour being provided by the inhabitants of whichever villages happened to be close to the worksite.
We built the very first flowlines to take oil from wells to the gathering pipelines in Fahud. We also built the first production station “Yibal A” and overhead power line from Fahud to Yibal.
1963 1966
1967
1970
1965
1960
’s &
70’
s
2012
2013
1980
’s
1990
’s
Flowline, crane & forklift Service
Contractor for PDO
1981 - 1998
OXY Safah Field Gas Injection Project
1990 - 1994
EPC of OXY Northern Gas
Pipeline Project
2002 - 2004
Saih Rawl -Qarn Alam Pipelines
1997 - 1998
Oman LNG Maintenance
1999 Onwards
Engineering Services & Pipeline
Maintenance for PDO
1995 - 1997
OXY Safah Construction
Services1984
Onwards
PDO Fahud4 PL - Rig Moving
2008 Onwards
PDO – Birba Gas Injection
Project2011 - 2013
TOCO was acquired by Interserve & Mr. Maqbool
Hamid Al Salehin Jan 2013
OXY Mukhaizna
SAT 1 Facility construction
201225 Mn Manhours
without LTI
OXY – Safah & Wadi LathemConstruction
Services2013
Started operations in
Oman as “William
Brothers” in 1965
Main Engineering
Service Including Rig Moving
contractor to PDO
EPC of Dhulaima /Lekhweir, Kauther &
Marmul Pipelines 2003 - 2007
Oman LNG – Lean Gas
Project 2005
OXY Mukhaizna Construction
Contract2005 onwards
2015
TOCOcompletes50 years of
its service to the Oman’s Oil & Gas
industry
2000
- 2
011
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6
Sect
ors
Oil &
Gas
Utilities
Metals
Indus
tria
l
Petrochemicals
& Chemicals
UPST
REAM
MID
STRE
AMDO
WNS
TREA
MOff-shore/ On-Shore
PipelinesTank Farms& TerminalsStations
Oil Refineries
LNG Plants
GTL Plants
Steel
Aluminium
IndustrialPlants
UPSTREAM
STORAGE& PIPELINES
DOWNSTREAM
INDUSTRIAL& UTILITIES
Specialist &Commodity Chemicals
Pharmaceuticals
PetrochemicalComplexes
Fertilizers
Water Treatment
Waste Treatment
Power Plants
INDUSTRY VALUE CHAIN
RIG MOVING&
TRANSPORTATION
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DESIGN
BUILD
OPERATEMAINTAIN
REPLACE
DESIGN
BUILD / COMMISSION
OPERATE / MAINTAIN / MODIFY
DE-COMMISSION
- Consult- Specify
- Project Manage- Procure- Fabricate- Install
- Manage- Fabricate- Maintain
- Hard FM- Operate- Repair- Deliver
- Construct- Test - Commission- Handover
- Engineer- Deliver
- Consult- Project Manage
- Dismantle- Transfer
Bringi
ng V
alue
Across the Project Lfie Cycle
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Proj
ect
Life
Cy
cle
DESIGN
BUILD
OPERATEMAINTAIN
REPLACE
DESIGN
BUILD / COMMISSION
OPERATE / MAINTAIN / MODIFY
DE-COMMISSION
- Consult- Specify
- Project Manage- Procure- Fabricate- Install
- Manage- Fabricate- Maintain
- Hard FM- Operate- Repair- Deliver
- Construct- Test - Commission- Handover
- Engineer- Deliver
- Consult- Project Manage
- Dismantle- Transfer
Bringi
ng V
alue
Across the Project Lfie Cycle
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10
Maj
or S
ervi
ce
Cate
gori
es
ENGINEERING & PROJECTS
FABRICATION & CONSTRUCTION
MAINTENANCE & SHUTDOWNS
SUPPORT SERVICES
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12
Cons
truc
tion
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Our Construction division offers greenfield and brownfield site installation and construction services. These are delivered by a competent, multi-skilled, and highly trained workforce, supervised by experienced project management teams. Our experience includes oil field construction services such as the construction of flowlines, pipelines, production stations, processing facilities, tank farms and also the modification of live process plants, where we consistently deliver to project milestones, safely, with quality and on time.
Our success rests in our meticulous planning and project management processes. Our excellent long term relationship with third party service providers, specialist engineering consultants and suppliers enable us to meet the most challenging service and delivery deadline challenges.
All our term construction call-off contracts are running in double digit years, a testimony of our position as the ‘Trusted Partner’ of choice for the Oil & Gas majors. Our local knowledge and expertise have allowed us to win jobs on the most complex projects in Oman and the mobility of our teams provide us with the flexibility to take on projects anywhere in Oman; large and small scale alike.
Capabilities
• Turnkey Project and Construction Management
• Pipeline Construction (CS, SS, DSS, SDSS, GRE & Alloy Steel)
• Flowline Construction & Well-head Hook-up
• Equipment Installation
• Tank Construction and Testing
• Process & Utility Piping
• Structural Erection
• Lifting and Rigging
• Surface Preparation & Coating Services
• Scaffolding
• Insulation Services
• Electrical and Instrumentation Works
• Testing and Pre-Commissioning
• Commissioning and Start-up
• Handover
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Pipe
lines
~3500 kmPIPELINES &FLOWLINES
IN LAST2 DECADES
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The first oil transportation pipeline of Oman, Fahud to Mina Al Fahal, was built by TOCO in 1965. Since those early days, for over five decades, TOCO has built thousands of kilometres of pipelines and flowlines in Oman - 3,500 kilometres in the last twenty years alone.
Renowned as the ‘One-Stop-Shop’ for pipeline jobs of any size and complexity, TOCO delivers end-to-end services for pipeline projects starting from feasibility studies through FEED, survey, detailed engineering, to procurement, construction, testing and commissioning. Our experienced team of pipeline professionals meticulously plan and execute every stage of construction starting from the survey and marking through Right of Way (ROW) preparation, trenching, stringing, bending, welding, pre-padding, lowering, testing, pigging, post-padding, windrowing and installation of markers.
We have experience in fabricating and installing a variety of pipeline materials such as Carbon Steel, Stainless Steel, Alloy Steel and GRE. We have in-house QA/QC expertise in developing weld procedures for new materials.
We also have expertise in designing and installing ancillary systems such as pig launchers, receivers, manifolds, metering stations, fibre optic cables, and cathodic protection systems.
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Fabr
icat
ion
250,oo0 +sq.metersFABRICATION
FACILITIESIN GCC
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TOCO and its sister companies jointly have over 250,000 Sq. Meters of fabrication facility in GCC region. Abu Dhabi facilities have quay side access for loading out heavy fabricated items for export and offshore installation.
TOCO has the capability to fabricate using a variety of materials such as Carbon Steel, Stainless Steel, Duplex, Super Duplex, Alloy Steel and Exotic Steel.
Capabilities
• Modules & skids
• Pipe racks & access platforms
• Pipe spool fabrication
• Tanks
Fabrication facilities & locations
Interserve Engineering & Construction
Ghala(Permanent)
Sur(Site Fab Shop)
Fahud(Site Fab Shop)
Safah & Wadi Lathem
(Site Fab Shop)
Mukhaizna(Site Fab Shop)
Adyard - Abu Dhabi(Permanent)
NIH - Fujairah(Permanent)
Doha(Permanent)
Ras Laffan(Permanent)
TOCO (Oman) Adyard (UAE) Madina Group (Qatar)
• Safah Fabrication Shop
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Mai
nten
ance
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We work in partnership with leading International Oil Companies (IOC’s) and National Oil Companies (NOC’s) to deliver innovative maintenance, reliability, asset integrity and management solutions. Our ‘total solution’ philosophy is structured to minimise interface management issues thereby ensuring seamless integration of the entire spectrum of plant maintenance disciplines.
TOCO has extensive experience in providing maintenance services to Oil & Gas upstream facilities, pipelines, tank farms, refineries and gas processing plants. Our parent company Interserve is one of the largest facilities management companies in the world employing over 75,000 people in the UK, Middle East and internationally. Interserve has the capability to manage client facilities and maintain virtually any type of assets within the built environments.
Our excellent long term relationships with third party service providers and suppliers enable us to meet the most difficult of challenges in service and delivery deadlines. Our unique recruitment, competence assurance and training processes have helped us to form a quality team of maintenance professionals who currently deliver robust asset integrity services to the world’s leading energy companies.
Capabilities
• Fully Outsourced Routine Maintenance
• Fully Outsourced Asset Care
• Refurbishment Services
• Emergency Response Teams
• Static Equipment Maintenance
• Rotating Machinery Maintenance
• Onsite Piping Repairs, Modifications, and Testing
• Onsite Hot Tapping, Line Stopping, and Machining Services
• Onsite & Off-site Valve Repairs
• Industrial Cleaning and Catalyst Handling
• Inspection Services
• Integrity Management and Condition Based Monitoring
• Electrical and Instrumentation Maintenance and Testing
ZERO LTI
OMAN LNGMAINTENANCE
15 YEARS &COUNTING
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Shut
dow
ns &
Tu
rnar
ound
s
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TOCO differentiates shutdowns and turnarounds from regular maintenance and project work due to their unique characteristics and volatility. We assist global energy companies to form long-term turnaround protocols, then to plan and execute these safely within a defined budget and schedule. We ensure asset operators achieve turnaround objectives, including increased asset reliability and reduced cost of ownership.
Our turnaround teams efficiently interface with maintenance and project teams for the most effective utilisation of the shutdown time window. We have worked on many of the largest, most complex plants across MENA and Europe and have extensive knowledge of process systems and key equipment. Our ‘total solution’ philosophy is structured to minimise interface management issues and thereby ensures seamless integration of all shutdown activities.
Our focus is to provide our customers with the highest quality turnaround management service without harm to people or our environment. Safety is of utmost importance in everything we do and we are proud of our safety records.
Capabilities
• Turnaround Planning
• Emergency Response Teams
• Positive Isolation and Flange Management
• Provision of Enabling Services: Scaffolding and Insulation Removal
• Industrial Cleaning
• NDT and Inspection
• Onsite Weld Repairs
• Onsite Hot Tapping, Line Stopping, and Machining Services
• Onsite Piping/Tubing Repairs, Modifications, and Testing
• Coating Repairs
• Valve Refurbishment And Retro-Fitting
• Lifting and Rigging Services
• Heat Exchanger – Tube and Tube Bundle Replacement
• Static and Rotary Equipment – Dismantling, Overhauling and Erection
• Electrical and Instrumentation Works
• Re-Commissioning and Startup Assistance
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Logi
stic
s &
Rig
Mov
ing
Supp
ort
Serv
ices
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TOCO offers specialist logistics, heavy cargo haulage and rig moving solutions to Oil & Gas exploration companies, contractors and service providers operating in Oman. TOCO has a long heritage in rig moving and heavy cargo haulage. The first rig move in Oman was performed by TOCO in 1967 at Fahud. Since then we have accumulated a wealth of knowledge and expertise in cargo and rig move across civil and concession areas.
Equipped with an advanced fleet of trucks, cranes and material handling equipment, TOCO delivers any complex rig moving or logistics assignment safely and on time. We have retained a skilled multi-cultural workforce with several decades of experience in performing rig moving and heavy cargo haulage in desert locations.
Our logistics management hub in Muscat handles receipt of materials, inspection, packaging and delivery to the site locations. Our Fahud base is home for rig moving and heavy cargo haulage operations. We have a well-equipped workshop to carry out the routine and reactive maintenance of our fleet.
We have long term contracts with Oil & Gas companies to provide fully outsourced logistic solutions.
Capabilities
Transportation:
• Logistics Management
• Transportation of Goods and Materials
• Materials Management and Consolidation
• Warehouse Storage
• Safe Loading and Unloading
• Obtaining ROP permits
Heavy Haulage:
• Rig Moving
• Camp Moving
• Project Cargo
OVER
100RIG MOVESPER YEAR
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Supp
ort
Serv
ices
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Our philosophy is to minimise external interfaces for better control, productivity and cost effectiveness. We aim to be a ‘One-Stop-Shop’ for our customers.
There are a number of service disciplines that supports our core business – Construction, Maintenance and Logistics.
• Civil works
• Vehicle & Equipment Maintenance
• Blasting & Painting
• Insulation
• Scaffolding
• Flange Management
• Inspection & NDT
• Hot tapping & cold cutting
• Training
We have the flexibility of executing the support services by in-house teams, through group companies and third parties depending on size and nature of projects.
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Shar
ing
& G
row
ing
In-C
ount
ry V
alue
and
Om
anis
atio
n
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In-Country Value: TOCO is committed to creating In-Country Value (ICV). ICV is defined as the total spend retained in country that benefits business development, contributes to human capability development and stimulates productivity in Oman’s economy. TOCO’s primary objective is to utilize Omani resources wherever practically possible i.e., Local Suppliers, Local Community Contractors (LCC) and Local Subcontractors.
TOCO’s strategy of increasing local spend has been very successful, with the consistent achievement of targets set. 99% of TOCO’s outsourced services were through Omani registered companies including Local Community Contractors (LCC). 32% of TOCO’s purchase goods were locally manufactured (2013).
Omanisation: At TOCO, we are committed to promote Omanisation. We work closely with the local community in identifying their skills and matching these to TOCO’s requirements. We extensively use Omani employee referrals for new employment.
TOCO exceeded the Omanisation levels by an average 9% above the legal requirement in the last five years.
TOCO is committed to the training and up-skilling of Omani nationals. We assist local employees to establish a career assessment plan and work towards achieving it. Regular performance monitoring and assessments are performed to review their career paths and further development. The development programme includes mentorship, on-the-job and external training provisions.
TOCO’s achievements in ICV and Omanisation are enviable within its industry segment. In line with its parent company, Interserve’s vision of redefining the future for people and places, TOCO is already playing a key role in delivering the Sultanate’s vision.
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Resp
onsi
bilit
y
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HSEOur Priority is Health, Safety, and the Environment
Health – We focus on building a team environment that fosters a healthy and enjoyable work environment. Our accommodation, amenities and medical facilities are designed to ensure our employees have the infrastructure and support to maintain both a healthy body and mind.
In the Muscat area, employees can avail free medical treatment from any of the company registered health care facilities. For treatment outside of Muscat, we ensure each of our projects has a care contract set up with the local health care provider and/or, we provide a fully equipped medical facility, complete with Ambulance and company Doctor. Each project will also have a number of internationally recognised trained first aiders on site to offer first aid treatment as and when required.
Safety – At TOCO, we believe that great safety is not a cost but an investment with high return across all the TOCO values and a key part of a high performance organisation. We approach each and every safety incident with a mindset that it is preventable.
Our mission includes setting expectations through performance and risk standards; monitoring the programs through state of the art assurance programs; identifying, assessing and controlling the HSE risks; and positioning HSE as a key driver for operational excellence.
Environment – We are committed to saving energy and natural resources by encouraging low consumption and a company-wide focus on recycling. In partnership with our customers, we look for new and innovative ways to deliver products and services to reduce their impact on the environment.
TOCO’s parent company Interserve Plc, launched a ground breaking sustainability initiative in 2013 called “SustainAbilitities™”. Through this initiative we are in a mission to redefine the future for people and places by contributing to the Natural Capital, Social Capital, Knowledge Capital and Financial Capital.
TOCO believes that we can bring positive change in the communities that we operate by preserving the environment, creating job opportunities within Oman, sharing our knowledge and up skilling Omanis and contributing to the national economy.
In TOCO, we have established a structured programme to monitor our progress in achieving the “SustainAbilitities™” goals and targets. Through this programme we will be tracking our carbon footprint, ICV performance, HSE performance and employee welfare for our entire operations
OPERATIONALEXCELLENCE
OPERATIONALEXCELLENCE
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Qua
lity,
Aw
ards
Ex
celle
nce
ISO 9001
ISO 29001
ISO 14001
OHSAS 18001
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Our priority is delivering services at the highest quality to our customers. Our integrated management system is designed in order to ensure our customers’ quality expectations are exceeded. We understand our customers’ core needs. The processes associated with the delivery of our quality products and services exceed the requirements of the various core ISO and other relevant certifications. We continuously monitor the effectiveness of our quality processes and procedures via customer satisfaction feedback, robust quality KPI’s and departmental audits.
TOCO is an ISO 9001, ISO 29001, ISO 14001 & OHSAS 18001 Certified Company.
TOCO is registered with the Oman Tender board as an “Excellent Grade Contractor”. TOCO is also registered with Ministry of Oil & Gas, Oman Society for Petroleum Services (OPAL), Joint Supplier Registration System (JSRS), individual operators and concession holders.
TOCO has been verified and certified by OPAL to have an effective HSE Management system and compliant to OPAL’s employment standards.
SupportServices
Fabricationand
Construction
Maintenanceand
ShutdownsEngineeringand
Projects
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The
Inte
rser
ve F
amily
SAUDIARABIA
Interserve Middle East
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Interserve Plc
Interserve International
Adyard (Abu Dhabi)
IEC (Fujairah)
TOCO (Oman) Khansaheb (UAE)
RMD Kwikform (Global)
DOHI (Oman)
GCC(Qatar)
Spacemaker
Interspace
Al Manjara
Bionest
HUS(Qatar)
OTI (Oman)
Madina Group (Qatar)
Madina
QISC
QIS
SGQ
Interserve Engineering & Construction Interserve Civil Engineering & FM
Middle East Organisation
Interserve Rezayat
(KSA)
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Interserve is a 130 year old company, head quartered in the UK, listed in FTSE 250 index, employs over 75,000 people and operates worldwide. Interserve has a strong presence in the Middle East for over 30 years. Through subsidiaries and associate companies, Interserve serve almost every sector in Middle East market delivering civil engineering, facility management, construction, Oil & Gas services, maintenance, inspection, logistics and training.
OMANDouglas OHI
Established in 1981, Douglas OHI is a key provider of civil engineering and building services.
Douglas OHI also boasts a range of specialist services comprising: joinery and wastewater management (Bionest).
Services: Civil Engineering, Building, Fast track permanent building solutions, Joinery Interiors & Fitouts.
Occupational Training Institute (OTI)
Established in 1992, the Occupational Training Institute (OTI) provides professional training and consultancy services with a focus on Health and Safety and the Environment, Business Leadership, Language and Defensive Driving.
Services: Competency Framework Development Consultancy, Training, Emergency Response and Business Continuity.
The Oman Construction Co. LLC (TOCO)
TOCO is one of the oldest and most well established Oil & Gas service providers in the Sultanate of Oman since 1965.
QATARGulf Contracting
Established in 1976, Gulf Contracting is one of Qatar’s foremost construction and consulting corporations also providing specialist services through subsidiaries Spacemaker (prefabrication), Bionest, Interspace (interiors) and Al Manjara (joinery).
Services: Building, Civil Engineering, Joinery, Wastewater Treatment, Interiors/Fitouts and Portable/Modular Construction.
How United Services
Established in 2000, HUS has quickly grown in reputation for quality and expertise operating across the whole spectrum of building services within a construction environment and also offering on going post construction support in facilities management and maintenance.
HUS are a customer focused business with an enviable reputation for project delivery based around health and safety, quality and working in partnership with clients.
Services: MEP Building Services, Infrastructure and Facilities Management.
Madina Group / QIS / QISC / Severn Glocon Qatar
Formed in in 1997 the Madina Group is a leading provider of specialist services in
the Oil, Gas and Petrochemicals fields and related industries.
Offering ‘one-stop’ total solutions, the Madina Group has proved highly effective in mechanical engineering, fabrication and safety consultancy.
Services: Engineering, Training and Testing.
UNITED ARAB EMIRATESAdyard LLC / Interserve Engineering & Construction UAE Ltd. (Fujairah Branch)
Based in Abu Dhabi, Adyard and subsidiary NICO International Hydrospace, are one of the region’s leading service providers to the Oil & Gas sector.
Adyard operates a number of yards across the emirates with significant quayside and load facilities.
Services: Rig Repair, Fabrication & Technical Services, EPC Projects and Maintenance Services.
Khansaheb Civil Engineering / Khansaheb Hussain / Khansaheb Group
Established in 1935, Khansaheb delivers a wide variety of building, infrastructure and facilities management services to predominantly, international blue-chip clients out of its Dubai headquarters.
Services: Building, Civil Engineering, Interior Fitout, Joinery, Building Services, Metals and Facilities Management.
SAUDI ARABIAInterserve Rezayat
The Oman Construction Co. LLC (TOCO)PO Box 142, PC 100 MuscatSultanate Of Oman
www.interserve.com/toco