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FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL Sam Keung Regional Manager (BU Fire Protection), Hilti Corporation February, 2018 Sydney

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Page 1: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL

Sam Keung

Regional Manager (BU Fire Protection), Hilti Corporation

February, 2018

Sydney

Page 2: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

POOR FIRE PROTECTION MEASURES RESULTED IN FIRE ON THE 21ST FLOOR TO SPREAD ALL OVER

Firestopping for Façade | Sam Keung | Feb, 2018 2

Location: Edificio Windsor, Madrid

Time and Date: 11:00 PM, February 12, 2005

Construction Type: Reinforced concrete core with waffle slabs

supported by internal RC columns and steel beams, with perimeter

steel columns that were unprotected above the 17th Floor level at the

time of the fire.

Page 3: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

SEALING CURTAIN WALL JOINT WITH PROPER FIRESTOP TECHNIQUES DELAYS THE TIME TAKEN BY FIRE TO SPREAD

Firestopping for Façade | Sam Keung | Feb, 2018 3

1. Propagation of a fire from a room via the window to

the outside and through or along the façade itself to

the storey(s) above.

2. Propagation of a (fully developed) fire from a room

via a window to the outside and back in through a

window above.

3. Propagation of a fire from a room to the room above

via the gap between the floor slab and the façade

(curtain wall).

Page 4: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

CURTAIN WALL JOINT: VERTICAL AND HORIZONTAL

Firestopping for Façade | Sam Keung | Feb, 2018 4

Vertical Joint

Fire rated wall

Horizontal Joint

Floor slab

Page 5: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

STEEL PLATE FOR SEALING HAS MANY DRAWBACKS

Firestopping for Façade | Sam Keung | Feb, 2018

• Difficult to inspect

• No movement capability

• Many installation steps can go wrong

• Sheet metal needs to be mechanically fixed

• More Expensive

• Slow and labor intensive

Steel plate for sealing Curtain Wall joints

is neither the cheapest nor the best

solution available!

Page 6: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

TRADITIONAL METHOD FOR SEALING CURTAIN WALL JOINTS LEAVES SEVERAL GAPS FOR FIRE AND SMOKE TO SPREAD

Firestopping for Façade | Sam Keung | Feb, 2018 6

Insulation Gaps Non-Fire Rated Sealant Un-Insulated Mullions

Page 7: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

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ELEMENTS OF A PROPER PERIMETER JOINT SYSTEM

Flexible Firestop

(Movement capable)

Mineral Wool (Compressed)

Firestopping for Façade | Sam Keung | Feb, 2018

Page 8: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

TESTED SYSTEM FOR CURTAIN WALL STRETCH AS THE CURTAIN WALL EXPANDS THUS MAINTAIN INTEGRITY

Firestopping for Façade | Sam Keung | Feb, 2018 8

Traditional Firestop Method for Curtain Walls

• Outward buldging rips materials that do not stretch

• Most codes do not address the anchor connection – it is important

to maintain system integrity

• Lighter facades heat up faster

Tested Firestop Method for Curtain Walls

• In a fire situation, the curtain wall will expand

• A flexible, expandable firestop system expands with the curtain

wall thus preventing formation of gaps

• The sealing material (mastic spray) must also expand

Fire Stop

Firestop DropsFirestop Stretches

Sealant Stretches

Fire Stop

Page 9: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

EVEN IN NON-FIRE CONDITIONS, THERE ARE MOVEMENTS IN CURTAIN WALLS THAT CAN ALLOW SMOKE TO PASS

Firestopping for Façade | Sam Keung | Feb, 2018 9

Type of MovementSource of

MovementAmount of Movement Figure

1 Horizontal Shear

between façade and

floor

a) Wind Drift

b) Seismic

c) Thermal

3.175 mm (1/8in) max

2 Vertical movement

between brackets at

floor level

Dead + Live Load 9.5 mm (3/8in) max deflection

for 9m/30ft slab

3 In-and-out

movement between

brackets at floor

level

Wind pressure

and rolling

vortexes

± L/175

Where L is distance between brackets

1. Horizontal Shear between façade and floor

2. Vertical Movement between brackets at floor level

3. In-and-out movement between brackets at floor level

Page 10: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

IN EVENT OF FIRE, HEAT CAUSES THE CURTAIN WALL TO BULGE

OUT CREATING SPACE FOR SMOKE AND FIRE TO SPREAD

Firestopping for Façade | Sam Keung | Feb, 2018 10

CW Panel

Slab

CW Bracket

L1

Plug Values Triangulation Gap Growth ∆

L1 1500 S1 750 50 95%

T1 23 S2 752 100 48%

L2 1503.0065 S3 48 125 38%

T2 400 150 32%

α Aluminum 0.000023 200 24%

Anchor Movement 10

S3 + Gap

L2

S1

S2

S3

Page 11: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

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MOVEMENT : IS 25% MOVEMENT REALLY WORK FOR SEALANT?

Firestopping for Façade | Sam Keung | Feb, 2018

Page 12: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

A FEW EXAMPLES OF RECOMMENDED SOLUTIONS FOR CURTAIN WALL PERIMETER JOINT SEALING

Firestopping for Façade | Sam Keung | November, 2017 12

Page 13: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

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JOINT SPRAY SYSTEM OFFER QUICK AND EASY INSTALLATION

VS STEEL PLATE COVER

Firestopping for Façade | Sam Keung | Feb, 2018

Page 14: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

ASTM E2307 TEST: RATING FOR NON-FIRE RATED CURTAIN WALL PERIMETER SYSTEM

Cross-section view

backface

View from front face

Firestopping for Façade | Sam Keung | November, 2017 14

ASTM E 2307 in 1990s

Page 15: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

EN 1364-3 CURTAIN WALLING – FULL CONFIGURATION

Firestopping for Façade | Sam Keung | November, 2017 15

Horizontal Joint

Vertical Joint

Page 16: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

MOVEMENT TEST IS PART OF THE QUALIFACTION IN US AND EUROPEAN APPROVAL

Firestopping for Façade | Sam Keung | November, 2017 16

Page 17: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

SUMMARY

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US EU CN HK AU

1. Material Non-Combustible

2. Leaf forging Evaluated in

ASTM 2307

Spandrel Required (no Sprinkler Trade off) Spandrel

Required

(Sprinkler

Trade off

permitted)

3. Perimeter

Joint system

ASTM 2307

+

“UL Listing”

EN1364

(Perimeter

Seal)

+

“CE

marking”

GB23864

Spray or

Sealant

+

“CCC

marking”

EN1364

(Perimeter

Seal)

+

Smoke test

EN1634

No test

required

Firestopping for Façade | Sam Keung | Feb, 2018

Page 18: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

FIRE TEST FOR VERTICAL JOINT – BS EN 1364-3

Firestopping for Façade | Sam Keung | Feb, 2018 19

Before Test 1:55 hr After 2 hr test

Page 19: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

APPLICATION ON PROJECT

Firestopping for Façade | Sam Keung | Feb, 20178 20

Vertical joint

Horizontal joint

Page 20: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

KEY TAKEAWAYS

Firestopping for Façade | Sam Keung | Feb, 2018

• Curtain Wall perimeter joint is critical

• System Test (eg: ASTM 2307 / EN 1364) is

the industry standard method which offer

movement flexibility

• Challenge in Asia Pacific Region to implement

“System” solution

• The current code requirement in AU is behind

the industry standard. Owner / Architects need

to specify additional measure on Curtain Wall

Fire stopping.

Page 21: FIRESTOPPING & SMOKE SEAL FOR CURTAIN WALL · Traditional Firestop Method for Curtain Walls • Outward buldging rips materials that do not stretch • Most codes do not address the

Firestopping for Façade | Sam Keung | Feb, 2018 22

THANK YOU