filtration systems - jvk · filtration systems applications wastewater / sewage plants wastewater...

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Filtration Systems Filtration Systems GmbH P.O. Box 60 Obere Lerch 2 D – 91166 Georgensgmünd (Germany) Phone: +49 (0)9172 707 - 0 Fax: +49 (0)9172 707 - 77 E-mail: [email protected] Internet: www.jvk-filtration.de www.jvk-filtration.com For details of size, design, cake thickness, filter area, chamber volume etc. of JVK filter elements please check our website. COMPANY PROFILE In the year 1962 Messrs. JOH. JAC. VOWINCKEL GMBH acting as the first and eldest enterprise on this field of application started with the production of filter elements made of polyoleofins. Until today filter plates manufactured at this time are still in operation. In 1982 JVK took over production equipment and know- how for manufacturing of filter elements from Messrs. Joh. Jac. Vowinckel GmbH. In 1989 JVK purchased competitor HANSEN BTR. Membrane chamber plates with exchangeable rubber membranes completed now the JVK product line. In 1992 JVK increased the production capacity by taking over the production facilities for filter plates from a well known manufacturer of filter presses. JVK is offering since almost 45 years highest technical standard and know-how as well as long experience in thermoplastic processing and solid-liquid-separation. JVK is one of the biggest private enterprises manufacturing filter elements from thermoplastics and other materials which are well known and successfully used worldwide. Equipment and machines on high technical standard for the production of filter elements according to DIN 7129 and for special designs in thermoplastics and other materials are available: Presses for production of filter plates according to the ICM – process which was developed by JVK up to sizes of 2500 x 3000 mm and to a thickness of 200 mm with the following advantages: · Homogenous material, one piece moulded without welded connections and inserts · Minimal thermal load during production · Uniform distribution of microcrystallites · Slightest internal tensions · Excellent mechanical properties · Chemical resistance CNC routers up to a size of 2500 x 3000 mm for the mechanical treatment grant maximum accuracy for small and large series production. Workshop for advanced mould construction. Construction Department equipped with 3D- CAD - system. Research and Development Department as well as Quality Laboratory guarantee and ensure continous development and quality of the JVK products. Certification according to ISO 9001. Construction of JVK compression chamber plate is protected by worldwide patents and registered utility models. ADVANTAGES IN GENERAL · Long working life · Improved product quality · Fast filtration · Slight cloth strain · Excellent sealing · Good heat insulation · Easy cleaning · Light weight ADVANTAGES OF COMPRESSION- (MEMBRANE) CHAMBER PLATE · Short filtration cycles · Short washing cycles · Low residual moisture · Exchangeable membranes · No direct load on membrane due to press closing force · High elasticity of membrane · No problems during membrane movement even in the empty chamber · Time – independent membrane movement · Sealing of filter plate system · Big cross area of filtrate outlet · Many fields of applications · Safety factor of the membrane system SPECIAL DESIGN Based on high quantities it is possible to consider special designs and dimensions if required by customer. Higher filtration pressure up to 60 bar based on special designed chamber plates and compression chamber plates. For sewage water filtration conditioned by polymers outlet ports with large diameter for easy drain off. For filtration of organic solvents and for high temperature filtration we recommend as material aluminium or PVDF instead of polypropylen. ACCESSORIES Membranes Support- and distribution rings Membrane- and filter cloth clamping rings Locking units Liner pipes Handles, taps O-rings Threaded inserts Pins for filter cloth Spatulas SERVICE Our experts will service and support you at: · Installation and start-up of the JVK filter elements · Developments for special applications · Calculations · Efficiency tests · Process optimization JVK produces all standard sizes and special designs. Filter Elements worldwide successful in operation

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Page 1: Filtration Systems - JVK · Filtration Systems APPLICATIONS WASTEWATER / SEWAGE PLANTS wastewater treatment and water purification for potable water dewatering and decontamination

Filtration Systems

Filtration Systems GmbH

P.O. Box 60Obere Lerch 2D – 91166 Georgensgmünd (Germany)

Phone: +49 (0)9172 707 - 0 Fax: +49 (0)9172 707 - 77E-mail: [email protected]: www.jvk-filtration.de

www.jvk-filtration.com

For details of size, design, cake thickness, filter area, chambervolume etc. of JVK filter elements please check our website.

COMPANY PROFILE

In the year 1962 Messrs. JOH. JAC. VOWINCKELGMBH acting as the first and eldest enterprise on thisfield of application started with the production of filterelements made of polyoleofins. Until today filter platesmanufactured at this time are still in operation.

In 1982 JVK took over production equipment and know-how for manufacturing of filter elements from Messrs.Joh. Jac. Vowinckel GmbH.

In 1989 JVK purchased competitor HANSEN BTR.Membrane chamber plates with exchangeable rubbermembranes completed now the JVK product line.

In 1992 JVK increased the production capacity by takingover the production facilities for filter plates from a wellknown manufacturer of filter presses.

JVK is offering since almost 45 years highest technicalstandard and know-how as well as long experience inthermoplastic processing and solid-liquid-separation.

JVK is one of the biggest private enterprises manufacturingfilter elements from thermoplastics and other materialswhich are well known and successfully used worldwide.

Equipment and machines on high technical standard forthe production of filter elements according to DIN 7129and for special designs in thermoplastics and othermaterials are available:

Presses for production of filter plates according to theICM – process which was developed by JVK up to sizesof 2500 x 3000 mm and to a thickness of 200 mm withthe following advantages:

· Homogenous material, one piece mouldedwithout welded connections and inserts

· Minimal thermal load during production· Uniform distribution of microcrystallites· Slightest internal tensions· Excellent mechanical properties· Chemical resistance

CNC routers up to a size of 2500 x 3000 mm for themechanical treatment grant maximum accuracy for smalland large series production.

Workshop for advanced mould construction.

Construction Department equipped with 3D- CAD - system.

Research and Development Department as well asQuality Laboratory guarantee and ensure continousdevelopment and quality of the JVK products.

Certification according to ISO 9001.

Construction of JVK compression chamber plate isprotected by worldwide patents and registered utilitymodels.

ADVANTAGES IN GENERAL· Long working life· Improved product quality· Fast filtration· Slight cloth strain· Excellent sealing· Good heat insulation· Easy cleaning· Light weight

ADVANTAGES OF COMPRESSION- (MEMBRANE)CHAMBER PLATE· Short filtration cycles· Short washing cycles· Low residual moisture· Exchangeable membranes· No direct load on membrane due to press closing force· High elasticity of membrane· No problems during membrane movement even in the empty chamber· Time – independent membrane movement· Sealing of filter plate system· Big cross area of filtrate outlet· Many fields of applications· Safety factor of the membrane system

SPECIAL DESIGNBased on high quantities it is possible to considerspecial designs and dimensions if required bycustomer.

Higher filtration pressure up to 60 bar based onspecial designed chamber plates and compressionchamber plates.

For sewage water filtration conditioned by polymersoutlet ports with large diameter for easy drain off.

For filtration of organic solvents and for hightemperature filtration we recommend as materialaluminium or PVDF instead of polypropylen.

ACCESSORIESMembranesSupport- and distribution ringsMembrane- and filter cloth clamping ringsLocking unitsLiner pipesHandles, tapsO-ringsThreaded insertsPins for filter clothSpatulas

SERVICEOur experts will service and support you at:· Installation and start-up of the JVK filter elements· Developments for special applications· Calculations· Efficiency tests· Process optimization

JVK produces all standard sizes and special designs.

Filter Elementsworldwide successful in operation

Page 2: Filtration Systems - JVK · Filtration Systems APPLICATIONS WASTEWATER / SEWAGE PLANTS wastewater treatment and water purification for potable water dewatering and decontamination

Filtration Systems

APPLICATIONS

WASTEWATER / SEWAGE PLANTSwastewater treatment andwater purification for potable waterdewatering and decontamination of industrialand municipal wastewater:sewage from dust scrubberspaper, leather and latex sewagesgrinds of wood and stonecoal and ore suspensions from flotation processesmetalhydroxide sludges (galvanic)drilling water of oil rigs

CHEMISTRYmanufacturing of mineral pigments and organic dyestuffsfiltration of phosphoric compounds and ferments duringthe production of wetting, washing and cleansing agents,chemical intermediate products and fillers e.g.caolin, aluminium oxide, activated clay etc.chlorine electrolysis, filtration of brine to producechlorine, sodium hydroxide, zeolith etc.

PHARMACEUTICALSextraction and washing of intermediate products withsterilisation at temperatures up to 1000 Cfiltration of blood plasma, syrup etc.

BIOTECHNOLOGYfiltration of blood plasma and other substancesnot allowed to get in contact with bacteria.

FOODproduction of soup, soup flavours, rice noodles, sugar,vegetable oil, palm oil, fruit juice, wine , yeast, starch,gelatine, beer, agar-agar etc.

CERAMICSdewatering of caolin, chalk, clay, porcelainand ceramic bulks

METALLURGYfiltration of metallic salt solutions serving as first step ofelectrolysis when refining nickel, copper, silver, gold anduranium and by products as molybdenumelectrolytic separation of metalsreprocessing of batteries

PAPER INDUSTRYrecovery of water and fibres etc.

SYNTHETIC FIBRESspinning fibres, gelfiltration of viscose

Highpressure Compression Chamberplate up to 60 barCompression Chamber Plate

for filter cake dryingPVDF Compression Chamber Plate

antistatic Compression Chamber Plate with outside port Chamberplate with 71 staybosses Compression Chamber Plate gasketed designCompression Chamber Plate

with Combination Plate Chamber Filter Plate from Aluminium

Kelly-Filter Auto-Filter Niagara-Filter Sweetland-Filter Sparkler-Filter

Moore-FilterMoore-Filter Moore-Filter Moore-Filter PVC-Scheibler-Filter

Disc-Filter Disc-Filter Disc-Filter Disc-Filter Elektrolysis-Frame Elektrolysis-Frame

Filter leaves for pressure vessel filters

Filter leaves for vacuum tank filters

Filter segments for vacuum rotary filters Frames for electrolytic process

Compressions- (Membrane) ChamberPlates, Chamber Plates, Plates and Framesfor Filterpresses

f i l t e r e l e m e n t s wo r l d w i d e s u c c e s s f u l i n o p e r a t i o n