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Page 1: Filter Bags - AxFlo bag english.pdf · Verwenden Sie diese Einstellungen zum Erstellen von Adobe PDF-Dokumenten, ... Eaton’s Bag Filter Housings and Filter Bags are used by

Filter Bags

Verwendete Acrobat Distiller 7.0.5 (oder neuer) Joboptions
Dieser Report wurde mit Hilfe der Adobe Acrobat Distiller Erweiterung "Distiller Secrets v3.0.3" der IMPRESSED GmbH erstellt.Registrierte Kunden können diese Startup-Datei für die Distiller Versionen 7.0.x kostenlos unter http://www.impressed.de/DistillerSecrets herunterladen.ALLGEMEIN ----------------------------------------Beschreibung: Verwenden Sie diese Einstellungen zum Erstellen von Adobe PDF-Dokumenten, die für die Bildschirmanzeige, E-Mail oder das Internet verwendet werden sollen. Erstellte PDF-Dokumente können mit Acrobat und Adobe Reader 5.0 oder höher geöffnet werden.Dateioptionen: Kompatibilität: PDF 1.4 Komprimierung auf Objektebene: Nur Tags Seiten automatisch drehen: Zusammen pro Datei Bund: Links Auflösung: 2400 dpi Alle Seiten Piktogramme einbetten: Nein Für schnelle Web-Anzeige optimieren: JaPapierformat: Breite: 210.001 Höhe: 297.002 mmKOMPRIMIERUNG ------------------------------------Farbbilder: Neuberechnung: Bikubische Neuberechnung auf 100 ppi (Pixel pro Zoll) für Auflösung über 150 ppi (Pixel pro Zoll) Komprimierung: Automatisch (JPEG) Bildqualität: << /ColorTransform 1 /Colors 3 /Resync 0 /HSamples [ 2 1 1 2 ] /Columns 327 /Blend 1 /QFactor 1.3 /Rows 243 /VSamples [ 2 1 1 2 ] >>Graustufenbilder: Neuberechnung: Bikubische Neuberechnung auf 150 ppi (Pixel pro Zoll) für Auflösung über 225 ppi (Pixel pro Zoll) Komprimierung: Automatisch (JPEG) Bildqualität: NiedrigSchwarzweißbilder: Neuberechnung: Bikubische Neuberechnung auf 300 ppi (Pixel pro Zoll) für Auflösung über 450 ppi (Pixel pro Zoll) Komprimierung: CCITT Gruppe 4 Mit Graustufen glätten: AusRichtlinien: Richtlinien für Farbbilder Bei Bildauflösung unter: 100 ppi (Pixel pro Zoll) Ignorieren Richtlinien für Graustufenbilder Bei Bildauflösung unter: 150 ppi (Pixel pro Zoll) Ignorieren Richtlinen für monochrome Bilder Bei Bildauflösung unter: 300 ppi (Pixel pro Zoll) IgnorierenFONTS --------------------------------------------Alle Schriften einbetten: NeinUntergruppen aller eingebetteten Schriften: JaUntergruppen, wenn benutzte Zeichen kleiner als: 100 %Wenn Einbetten fehlschlägt: Warnen und weiterEinbetten: Schrift immer einbetten: [ ] Schrift nie einbetten: [ ]FARBE --------------------------------------------Farbmanagement: Einstellungsdatei: Farbmanagement: Alle Farben in sRGB konvertieren Wiedergabemethode: StandardArbeitsfarbräume: Graustufen Arbeitsfarbraum: Gray Gamma 2.2 RGB Arbeitsfarbraum: sRGB IEC61966-2.1 CMYK Arbeitsfarbraum: U.S. Web Coated (SWOP) v2Geräteabhängige Daten: Unterfarbreduktion und Schwarzaufbau beibehalten: Nein Transferfunktionen: Anwenden Rastereinstellungen beibehalten: NeinERWEITERT ----------------------------------------Optionen: Überschreiben der Adobe PDF-Einstellungen durch PostScript zulassen: Ja PostScript XObjects zulassen: Ja Farbverläufe in Smooth Shades konvertieren: Ja Geglättene Linien in Kurven konvertieren: Ja (Grenzwert für Glättung: 0.1) Level 2 copypage-Semantik beibehalten: Ja Einstellungen für Überdrucken beibehalten: Ja Überdruckstandard ist nicht Null: Ja Adobe PDF-Einstellungen in PDF-Datei speichern: Nein Ursprüngliche JPEG-Bilder wenn möglich in PDF speichern: Nein Portable Job Ticket in PDF-Datei speichern: Nein Prologue.ps und Epilogue.ps verwenden: Nein JDF-Datei (Job Definition Format) erstellen: Nein(DSC) Document Structuring Conventions: DSC-Kommentare verarbeiten: Ja DSC-Warnungen protokollieren: Nein EPS-Info von DSC beibehalten: Nein OPI-Kommentare beibehalten: Nein Dokumentinfo von DSC beibehalten: Nein Für EPS-Dateien Seitengröße ändern und Grafiken zentrieren: JaPDF/X --------------------------------------------Standards - Berichterstellung und Kompatibilität: Kompatibilitätsstandard: OhneANDERE -------------------------------------------Distiller-Kern Version: 7050ZIP-Komprimierung verwenden: JaASCII-Format: NeinText und Vektorgrafiken komprimieren: JaMinimale Bittiefe für Farbbild Downsampling: 1Minimale Bittiefe für Graustufenbild Downsampling: 2Farbbilder glätten: NeinGraustufenbilder glätten: NeinFarbbilder beschneiden: JaGraustufenbilder beschneiden: JaSchwarzweißbilder beschneiden: JaBilder (< 257 Farben) in indizierten Farbraum konvertieren: JaBildspeicher: 1048576 ByteOptimierungen deaktivieren: 0Transparenz zulassen: NeinICC-Profil Kommentare parsen: JasRGB Arbeitsfarbraum: sRGB IEC61966-2.1DSC-Berichtstufe: 0Flatness-Werte beibehalten: JaGrenzwert für künstlichen Halbfettstil: 1.0ENDE DES REPORTS ---------------------------------Die "Distiller Secrets" Startup-Datei ist eine Entwicklung derIMPRESSED GmbHBahrenfelder Chaussee 4922761 Hamburg, GermanyTel. +49 40 897189-0Fax +49 40 897189-71Email: [email protected]: www.impressed.de
Page 2: Filter Bags - AxFlo bag english.pdf · Verwenden Sie diese Einstellungen zum Erstellen von Adobe PDF-Dokumenten, ... Eaton’s Bag Filter Housings and Filter Bags are used by

n September 2005 Eaton Corporation acquiredthe industrial filtration business of HaywardIndustries, Inc. The Hayward filtration businesshas been integrated into Eaton’s Fluid PowerGroup as the Filtration Division. Eaton’s FiltrationDivision is a global leader in products that include

pipeline strainers, bag filtration systems, and gas/liquidseparators for industrial and commercial customersworldwide. Primary markets include general industrial,petro-chemical, pharmaceutical, food and beverage,power utilities, marine, and water.

BAG FILTRATION SYSTEMSEaton’s Bag Filter Housings and Filter Bags are used byindustries around the world and are manufactured world-wide to global standards. Customers can choose from acomplete line of single and multi-bag filter housingsdesigned to meet the needs of the most demandingapplications. The choice of single bag filter housingsrange from those suitable for exacting absolute filtrationapplications to high quality housings designed especiallyfor cost sensitive applications... and everything inbetween. Multi-bag housings that accommodate up to 36individual filter bags for flow rates of up to 1000 m3/h areavailable in a number of different designs. Eaton offers afull range of Filter Bags...more than 1500 choices in all.From economical sewn filter bags for standard applica-tions to welded, multilayered bags for demanding appli-cations.

CARTRIDGE FILTRATION SYSTEMSEaton’s broad range of filter cartridges gives customerswide flexibility in choosing filtration solutions. Availableare nominal and absolute rated melt blown, string wound,resin bonded and activated carbon cartridges, filter mod-ules, stainless steel and plastic filter housings.

PIPELINE STRAINERSEaton’s Pipeline Strainers are used by industrial and com-mercial customers to protect their process piping equip-ment by removing debris from the liquid that flowsthrough pipelines. Products include automatic self-clean-ing strainers as well as manual, duplex, simplex, and Ystrainers. Both cast and fabricated type strainers are

made in standard configurations to meet the needs ofmost applications. For unique, complex, or specializedapplications, a Pipeline Strainer can be designed andmanufactured to meet the exact requirements of theapplication with no compromises.

GAS/LIQUID SEPARATORSEaton’s Gas/Liquid Separators protect expensive systemcomponents, such as turbines, by removing potentiallydamaging moisture and particulate matter from air, gas,and steam lines.

COMMITMENT TO GLOBAL MARKETSEaton’s Bag Filtration Systems, Cartridge FiltrationSystems, Pipeline Strainers, and Gas/Liquid Separatorshave each been developed into a global product linewhich is manufactured worldwide in multiple locations toa common design standard yet in compliance with localcode requirements. This lets Eaton customers worldwidechoose the pipeline strainer, bag filter, or gas/liquid sepa-rator that meets their exact requirements without com-promise. Local sales and technical support specialists arealways available to review the needs of an applicationwith the customer and recommend specific solutions.

EATON CORPORATION Eaton is a diversified industrial manufacturer with 2005sales of $ 11.1 billion. Eaton is a global leader in electri-cal systems and components for power quality, distribu-tion, and control; fluid power systems and services forindustrial, mobile, and aircraft equipment; intelligent truckdrivetrain systems for safety and fuel economy; and auto-motive engine air management systems, powertrain solu-tions, and specialty controls for performance, fuel econo-my, and safety. Eaton has 59,000 employees and sellsproducts to customers in more than 125 countries. Formore information, visit www.filtration.eaton.com.

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INTRODUCTIONEaton

Precision inFiltration.

A Whole NewWay to Think

About BagFiltrationSystems

PROGAF™, ACCUGAF™, LOFCLEAR™, DURAGAF™, HAYFLOW™

CLEARGAF™,SENTINEL®, SNAP-RING® and BANDSEAL™

Setting New Technology BoundariesDemanding or critical liquid filtration applicationsrequire high performance filtration media. This mediamay have to be more efficient, stronger, longer lastingor conform to specific standards. Sometimes, aunique combination of these qualities can be required.

Eaton has developed a range of filter bags that meetthese stringent media requirements. The convenienceand economy of liquid bag filtration is now feasible forfiltration applications that previously required other,more expensive systems.

Change the way you’ve been thinking about filterbags...and explore the range of filter bags describedin this catalog. You may findsolutions to your most difficultfiltration challenges here.Today’s bags are capable ofperforming in applications that,in the past, required more com-plex and expensive filtrationsystems.

After you have finished readingabout these special filter bags,contact us. Because demand-ing or critical applications can be complex, a EatonApplications Specialist is avail-able to perform a no-obligation analysis of your

process. Learn how one of these high performancefilter bags can work in your system, whether yoursystem already exists or is in the design stage, andthe improvements you can expect…before youmake any commitment.

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What’s Behind Every Eaton Precision Filter BagA quick look at what makes a Eaton high performance

filter bag and the technology behind it.

4

TABLE OF CONTENTS

8 ApplicationsAn overview of some of the thousands of filtration pro-cesses that can be improved and made more efficientor cost effective with Eaton High PerformanceFilter Bags.

10 PROGAF™ Filter BagsA revolution in filter bags. PROGAF™ combinesa high-efficiency media with a high capacitypre-filter for effective particulate removal downto the submicron level.

14 ACCUGAF™ Filter Bags Highly efficient filter bags that have an extremely high particleretention efficiency. Applications that require this high filtrationefficiency can now take advantage of bag filtration withEaton’s ACCUGAF™.

16 LOFCLEAR™ Filter BagsHighly efficient filter bags with a special multi-layerconstruction that results in a better than nominalefficiency in demanding applications.

4

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18 DURAGAF™ Filter BagsFeatures increased media thickness with finer fibers for high pore volume. Reduced time betweenbag changings improves operating efficiencies and reduces operating costs. Discover how DURAGAF™ can work better in your application.

20 CLEARGAF™ Filter Bags For food, beverage and pharmaceutical applications,most Eaton filter bags can be manufactured, packaged and stored to meet EEC and FDA requirements.

22 SENTINEL®

All-welded construction bags for higher filtration efficiency. Patented ring seal for worry-freesealing-assurance.

21BANDSEAL™

Tie-on filter bags for filtration without a vessel.

23 SNAP-RING®

Sewn construction filter bag for less demanding appli-cations.

24 HAYFLOW™

Eaton’s revolutionary new filter element.

5

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What Makes a Eaton Filter Bag Better?

State-of-the-art media ... advanced construction ... qualitycontrol ... customer service ... application specialists ... inshort, the entire Eaton organization teams up to bring youthe most advanced bag filtration solutions available.Eaton has applications specialists available around theworld to help first-hand with difficult, demanding applica-tions. On-site trials demonstrate the best filter bag forany new application. Expert system software makes system sizing and optimisation simple and effective. Inshort, commitment to our customers packs value-addedquality into every product we sell.

Advanced Filter DesignStarting with unique element design and ending withpatented sealing technology, Eaton products deliver performance in simple or complex applications. Multi-layer constructions, pleated extended surfaces, fully-welded constructions and pressure-activated seals areonly some of the features which make Eaton filter bags the most advanced in the world. This range ofdesign and construction offers filtration solutions over thefull spectrum of fine filtration applications.

Advanced Filtration MediaNo other range of filtration products can bring the widerange of filtration media and construction to either simpleor demanding applications. Progressive structure mediadeliver efficiency and media life not available in any othertechnology. High-purity media styles permit filtrationwithout contamination of the fluid. Heat-stabilizedmonofilament meshes deliver absolute filtration ratings inalmost any fluid. High-quality felts deliver the most cost-effective filtration available today for straightforwardapplications. In short, full-spectrum performance.

Proprietary Fabrication TechnologyWhether sewn or welded, simple or complex, Eatonfilter bags are fabricated using the most advanced tech-niques and equipmentin the world. Highlyautomated weldingsystems produce con-sistent, dependable

bag construction. Eaton’s proprietary UNIWELD™ system produces bag seals which are, at the same time,strong and flexible to conform to restrainer baskets.Food-grade products are fabricated in facilities whereboth the environment and materials are controlled toassure cleanliness. Repeatable, robust, cost-effective…technology working for our customers.

Rigorous Quality StandardsEvery Eaton filter bag carries its own promise of quality to our customers. The QC tag permits fulltraceability of both materials and processes throughoutfabrication and into service. Eaton ISO 9001 facili-ties produce filter bags and vessels to standardsdemanded by demand-ing industries. From thesimplest sewn filter bagto the most complexmulti-layer construction,the quality is the same.No compromise … theEaton promise to its customers.

COMPASS™ ExpertSystem SoftwareSelect a filter … size andoptimise a system … search for your application.COMPASS brings over 30 years of application success tothe fingertips of each Eaton Filtration Specialist.This breadth of experience is available in a customer’sfacility or over the phone, to provide rapid accurateestimates of system performance.

FILTER BAG FEATURES

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THE CONTAMINANT SPECTRUM OF BAG DESIGNContaminant Particle Size

Micro Filtration

0.1 micron

Fine Filtration Coarse Filtration

1 micron 10 micron 100 micron 1000 micron

LLOYD'SREGIS

TER QUALITY

ASSU

RANCE

• ISO9001

PROGAF™ Filter Bags

ACCUGAF™ Filter Bags LOFCLEAR™ Filter Bags

SNAP-RING® Bags

SENTINEL® Felt BagsDURAGAF™ Felt BagsCLEARGAF™ Felt Filter Bags HAYFLOW™

THE CONTAMINANT SPECTRUM OF MEDIAContaminant Particle Size

Micro Filtration

0.1 micron

Fine Filtration Coarse Filtration

1 micron 10 micron 100 micron 1000 micron

Monofilament Mesh• Accurate, absolute• High precision

EATON Precision Felts• Standard Needlefelt• DURAGAF™ extended life• CLEARGAF™ for purity• HAYFLOW™

Meltblown Precision Media• LOFCLEAR™ for purity and performance• ACCUGAF™ for absolute filtration• PROGAF™ for long life & unequaled filtration

THE CONTAMINANT SPECTRUM OF FILTER SEALSContaminant Particle Size

Micro Filtration

0.1 micron

Fine Filtration Coarse Filtration

1 micron 10 micron 100 micron 1000 micron

BANDSEAL™

• Simple, effective

SNAP-RING®

• Versatile, low-cost• Wide range of media

SENTINEL® Seal• “The Best in the Business”• Seal improves with higher differential pressure• Wide fluid and temperature compatibility

Worldwide Customer SupportEaton has manufacturing facilities and customer support personnellocated in North America, SouthAmerica, Europe, Asia, Africa andAustralia. There are 26 Eaton FiltrationRegional Sales Offices and an inde-pendent, professional distribution net-work to serve the needs of ourcustomers in 45 countries. Throughoutthe purchase, installation, and start-upof your Eaton Filtration System, a Eaton representative is always availableto ensure its performance.

In this brochure, an application key appears for each bag style. You can use this key to select a bag based on particle size range and flow rate, for size 02 bags made of standard filter bag material.

0 10 20 30 40

0.1 1 10 100 1000NOMINALABSOLUTE

μm

m3/hr

7

Certificate Number 1475397

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Typical Applications for EatonHigh Performance Filter Bags

AutomotiveFiltration of pretreatment bath, filtration of E-coat, topcoatand clearcoat, primer, paint ring line filters, parts cleaningfluids, drawing compounds, lubricants, metal workingfluids and pump intake filters.

ChemicalCatalyst recovery, removal of pipe scale, polishing ofaqueous process fluids, alkalis, acids and solvents, filtration of emulsions and dispersions, gel removal fromresins. Activated carbon or catalyst removal in the finechemicals industry is a typical example of a demandingapplication in chemical processing. Eaton Filter Bagsmeet these application requirements for high filtration effi-ciency coupled with long service life and reliability.

ElectronicsWafer and chip processing, electronic etching baths,photo-chemical polishing and high-purity water filtrationand prefiltration of various membrane filtration processesto improve their cost effectiveness. Eaton Filter Bagsdemonstrate the required purity, efficiency and consistentperformance.

Food and BeveragePolishing filtration of wine, spirits and beer, removal ofparticles from edible oils, removal of carbon black fromcellulose, slime removal in gelatins, liquid sugar, thickjuice, corn syrup polishing, starch processing, milk processing and soft drinks. Many Eaton Filter Bags conform to FDA and even EC food processing directives and can meet the unique and varied demandsof these applications.

Metal WorkingFiltration of hydraulic oil, pretreatment system filtration,precious metal recovery, metal working fluids, and drawing compounds. Parts cleaning machines use our filter bags for minimizing residual dirt on parts.

APPLICATIONS

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PetrochemicalsFiltration of lube oils, fuel additives, enhanced oil recovery, filtration of amine solutions, filtration of glycolfluids, gas purification processes, distillation and crackingprocesses, amine washers, off-shore filter stations, oil drilling and injection fluids.

Paint and LacquerRemoval of agglomerates, removal of paint coagulates,solvent filtration, removal of storage contaminants, fillinglines, and paint mixing lines, monomer purification.

PharmaceuticalRecovery of expensive active ingredients, catalyst re-covery, active carbon purification and removal, filtration of gelatins, hormones, vitamin extracts, polishing ofherbal mixtures, protein removal from plasma, filtration of saline solutions.

Resins, Plastics,Inks and CoatingsOil and polymer filtration, dispersions, polymerizationbatches, resins for can coatings, plastics compounding,printing ink, plastics processing, paper coatings, highpurity ink-jet fluid filtration.

Water TreatmentWell water filtration, water treatment plants, silt removal,pipe scale removal, sand and algae removal from seawater, ion exchange resin recovery, calcium depositremoval, filtration of chemicals used for water treatment,dust removal from cooling tower installations. Surface water filtration is an area traditionally dominatedby cartridge filtration. Now, the high efficiency and longlife of Eaton High Performance Filter Bags are a cost-effective alternative to expensive cartridges.

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PROGAF filter bags bring a new, high-performance alter-native to applications requiring absolute filtration.PROGAF’s progressive density depth filtration delivershigh efficiency (>99.98%) and long life with all the con-venient features of a bag filter. In comparison with otherfiltration technologies, PROGAF delivers lower operatingcosts while retaining the ease of change-out typical of abag filter.

Welded Construction for Superior PerformanceAll PROGAF High Performance Filter Bags feature 100%welded construction for better filtration performance. Thisconstruction ensures that nothing bypasses the processmedia through holes in the fabric created from sewing thematerial. Eatons’s proprietary welding technology produ-ces a super-strong seam that stands up to the mostdemanding applications.

PROGAF™ Filter Bags Seal Betterin Critical ApplicationsThe patented SENTINEL provides a flexible, chemically-resistant seal which adapts to any filter vessel. Thisunique design employs a pressure-activated sealing lipwhich responds to increases in differential pressure. Asthe pressure increases, the seal of the ring improves,guaranteeing bypass-free per-formance over all ranges of pres-sure, temperature and micron rat-ing. The elevated bag handlesmake removal quick and easy.

Unique ProgressiveDensity Media StructurePROGAF filter bags utilize anadvanced media structure devel-oped specifically to deliver bothlong life and absolute filtration.PROGAF’s progressive densitydesign uses up to 12 layers ofmedia which become finer andfiner as fluid passes through. Theresult is a gradual removal of con-taminant without any single layerblinding prematurely. Application

FilterModel

Particle Size at Common Removal Efficiencies (μm)

PGF 50

PGF 51

PGF 55

PROGAF™

The SENTINEL plastic step-ring provides a sealbetween the filter vessel and the PROGAF Filter Bag.As the pressure differential rises inside the vessel, theseal becomes more efficient.

The Filter Bag that Works Better Than a Filter Cartridge

>90%

-

0.3

3

>95%

0.15

0.45

6

>99%

0.45

0.5

10

>99.9%

1

2

12

ΔP (bar) Size 02

@10m3/h

0.25

0.17

0.06

PROGAF™ Filtration RatingsConditions: see note 2) on page 31

10

>60%

-

>[email protected]

1

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and laboratory tests confirm that PROGAF bag filtersdeliver longer service life and lower operating costs thanany other renewable filter element. The 100% polypropy-lene construction provides pure, silicone-free materials3)

in an economic, self-contained, easily disposable filter bag.

Filtration Efficiencies Of Up To +99,98%PROGAF High Performance Filter Bags from Eatons have performance efficiencies of over +99,98%….trueabsolute filtration. In many filtration applications of 1micron and above, PROGAF Filter Bags can replaceexpensive cartridge filtration systems and provide betterperformance while saving time and money. Ask yourEatons Filtration Specialist for “real world” documentedcase histories, illustrating how PROGAF Filter Bags haveperformed in applications similar to yours.

The PROGAF™ DifferenceOrdinary standard filter bags are made from needled felt media that has a fiber structure that is not as fine and precise as the filtration grade melt blown media usedfor PROGAF Filter Bags. The needled fibers are muchlarger in size and spaced much further apart, yielding alower efficiency. PROGAF Filter Bags have been designed to deliver calibrated fractional efficiency on

very small particles,down to less than onemicron. The bags featurea completely welded con-struction and the unique,patented SENTINEL Sea-ling Ring. And allPROGAF Filter Bagshave a round bottomshape for increasedpressure stability.

0 10 20 30 40

Unique layered construction structure

ABSOLUTEμm

m3/hr

11

Clean P(Water at ambient conditions)

P (b

ar) 0.6

0.5

0.4

0.3

0.2

0.1

00 5 10 15

m3/h

Diff

eren

tial P

ress

ure

PGF 50

PGF 51

PGF 55

Fractional Efficiency

Effic

ienc

y

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0%0.1 1 10 100

PGF 55

PGF 50

PGF 51

Particle Size (μm )

Conditions: see note 2) on page 31

0.1 1 10 100 1000

Fractional EfficiencyConditions: see note 2) on page 31

Clean ΔP(Water at ambiant conditions)

PROGAF Filter Bags are available in efficiency codes of 50, 51 and 55. To select theperfect PROGAF Filter Bag for your application, choose the micron retention efficiencylevel you need on the left side of the chart at particle size in microns at the bottom.Next, locate the bag efficiency code (identified by the colored lines) that is closest to that point. There you have it: the most cost effective filter bag for your critical filtration application.

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Some Typical PROGAF™ ApplicationsAll materials used in the construction of PROGAF FilterBags, including the multilayer melt-blown polypropylenemedia, are FDA/EC listed materials that meet theirrequirements for food contact applications. But food orbeverages are not the only applications that can takeadvantage of PROGAF’s high filtration efficiencies and capacity retention. The pharmaceutical, micro-electronics, chemical, food, ink and paint, and watertreatment industries can also use PROGAF High Performance Filter Bags.

Chemical and Pharmaceutical IndustriesDemanding filtration in high-purity industries are theapplications PROGAF was made for. Media capable ofremoval to 2 μm absolute with long service life is essen-tial for activated carbon removal or catalyst recovery. Gelremoval requires a deep matrix of fine fibers. A PROGAFbag is ideally suited for each of these applications.Available in three filtration ratings, one of the PROGAFbags will deliver just the needed performance.

Water FiltrationWater filtration applications have traditionally been dominated by cartridge filtration. Following extensiveworldwide trials, PROGAF 51 has demonstrated a log 3.5reduction of impurities in these demanding applications.

Micro-ElectronicsThese applications typically require chemicals that areconstantly filtered to extremely low levels of particle contaminant. PROGAF’s special profile, with its high efficiency media and graded density structure, providesperformance characteristics superior to that of traditionalcartridge type filtration. PROGAF out-performs cartridgesin terms of dirt-holding capacity, service life, and cost.Membrane prefiltration significantly reduces the SDI values in water filtration.

Compare PROGAF™ to Filter Cartridges andSee the DifferenceThe two charts on the next page graphically illustrate theadvantages of PROGAF High Performance Filter Bagsover different types of filter cartridges. PROGAF FilterBags and filter cartridges come in many shapes and sizes.Compare PROGAF Filter Bags with their cartridge equiv-alent in material, micron rating and industry qualifications.Progressive structure of PROGAF filter bags deliversoperating differential pressure which starts and remainslower during filter life than other comparable filters. Thechart shown here illustrates the results of actual compar-ison tests made against two common styles of cartridgefilters: depth-loading and pleated polypropylene. Duringlaboratory loading tests, the PROGAF filters remained atthe lowest differential pressure of any of the three over

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Filtration media made-up of many different layers of graded density melt-blown polypropylene. Dirt is removed progressively throughout the media, resulting in a moreefficient removal mechanism.

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the life, illustrating the effectiveness of the progressivelystructured media.

OPERATIONAL CONSIDERATIONSBag PositionerTo ensure proper performance, PROGAF Filter Bags mustbe used with the Eaton Bag Positioner. Using themtogether aids bag insertion into the filter vessel andassures correct alignment of the bag inside the restrainerbasket, prevents the bag from being pushed out of therestrainer basket in case of reverse flow, and makes bagremoval easier.

Pre-Wetting in Aqueous SolutionsPROGAF filter bags are fabricated from fine polypropy-lene filtration media. This material is hydrophobic, whichmeans that water will not wet the surface of the fibers.Therefore, a fluid with lower surface tension must first beused to wet the fibers, as well as cartridge filters madefrom this material. Prior to installation, you must firstimmerse the bags for a few minutes in a wetting solutioncompatible with the process fluid. After the fibers are wet,water is drawn in by capillary action. Full details abouthow to install and pre-wet PROGAF Filter Bags are provided in the installation instructions.

PRODUCTCODES

PROGAF™ E - Mesh Cover E-PP SENTINEL®

Ring

Bags/Box Box Size:04 X

Bag Size Collar/Ring Type Bottom Shape Packaging51 E 02 O 04X

PROGAF™ Range50 5155

Code Size Area02 ø 180 x 810 mm 0.48m2

Round Bottom

Micron Rating Bag Cover LayerBag MaterialPGF E

13

Dirt Holding Comparison250

200

150

100

50

0

DHC to 2.6 bar

DHC to 1.5 bar

PROGAF 51 DepthCartridge

Depth PleatedCartridge

High SurfacePleated

Cartridge

CompetitiveBag

Average Operating 0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0.0

Avg. DP to 2.6 bar

Avg. DP to 1.5 bar

PROGAF 51 DepthCartridge

Depth PleatedCartridge

High SurfacePleated

Cartridge

CompetitiveBag

Diff

eren

tial P

ress

ure

(bar

)D

irt-

hold

ing

capa

city

: (g)

ISO

Fin

e Te

st D

ust

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ACCUGAF™, Filter Bagsfor Applications DemandingEfficiency >99%The ACCUGAF filter bag from Eaton pushes the boundaries of bag filtration technology far beyond traditional designs. With efficiencies>99%, each ACCUGAF model provides cost-effective filtration solutionsfor demanding applications. The five models assure users that particlesfrom the range of 1-25 microns can be removed effectively while deliver-ing long service life.

High-Efficiency PerformanceACCUGAF filter bags feature:

• 100% welded seams• Eaton patented SENTINEL seal ring• Meltblown filtration media in polypropylene or polyester• No additives, such as resins, binders or surface treatments

FDA/EC-Compliant Materials*ACCUGAF Polypropylene filter bags are constructed entirely of materialscompliant to FDA requirements for materials in contact with food. Allmaterials conform to US Code of Federal Regulations 21 CFR Part 177and EC Directive 2002/72/EC.

ApplicationsAlthough ideally suited for food and beverages, ACCUGAF filter bags willdeliver equal performance in a wide range of demanding applicationssuch as:

• Beer, wine, spirits and beverage filtration• Fine particle removal in parts cleaning• Final filtration of lacquers• Final filtration of vinegar• Activated carbon removal in process systems• Final filtration of hydraulic oils and lubricants

ACCUGAF™

FilterModel

Particle Size at Common Removal Efficiencies (μm)

>60%

0.2

0.8

1

2

10

0.2

1

2

>90%

0.6

1

2

4

15

0.6

2

4

>95%

0.8

2

3

5

20

0.8

3

5

>99%

1.5

3

5

10

25

1.5

5

10

>99.9%

5

5

15

25

35

5

15

25

ΔP (bar) Size 02@10m3/hr

0.09

0.22

0.05

0.04

0.03

0.09

0.05

0.04

ACCUGAF Filtration RatingsConditions: see note 2) on page 31

AGF 51

AGF 53

AGF 55

AGF 57

AGF 59

AGFE 51

AGFE 55

AGFE 57

14

Pol

ypro

pyle

neP

olye

ster

Mat

eria

l

90

90

90

90

90

150

150

150

Max Op.Temp(°C)

*Polypropylene only (AGF)

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OPERATIONAL CONSIDERATIONS

Bag PositionerACCUGAF filter bags must be used with the Eaton bag positioner. This eases insertion and assures correctalignment of the filter bag inside the restrainer basket. Inaddition, the filter bag will be protected against damageto inadvertent back-flow.

Pre-Wetting in Aqueous SolutionsACCUGAF polypropylene filter bags are fabricated frommicrofiber filtration media. These materials are hydro-phobic, indicating that water will not wet the fiber sur-faces. As will all other fine polypropylene filters, a lowersurface tension fluid (wetting agent) must be used to wetthe media prior to introducing water. Prior to service, thefilter bags must be immersed in a wetting solutioncompatible with the process fluid. After wetting, an aqueousfluid will be drawn into the media through capillary action.Full details about installation and wetting are providedwith every box of ACCUGAF filter bags.

ACCUGAF Filter Bags, are available in retention codes of 51, 53, 55, 57, and 59.To select the perfect ACCUGAF Filter Bag for your application use the chart andchoose the retention efficiency level you need on the left side of the chart at particle size in microns at the bottom. Next find which bag efficiency code (identified by the colored lines) is closest to that point. There you have it, themost cost effective filter bag for your critical filtration application.

0.1 1 10 100 1000μm

m3/hr0 10 20 30 40

PRODUCTCODES

ACCUGAF™

AGF: polypropylene melt-blownAGFE: polyester melt-blown

E: Polypropylene MeshR: Polyester Mesh

E: PP SENTINEL® RingH: Polyester SENTINEL® Ring

Bags/Box Box Size10/15 M/L

Bag Size Collar/Ring Type Bottom Shape Packaging53 E 02 O 10M

AGF AGFE51 5153 -55 5557 5759 -

Code Size Area01 ø 180 mm x 435 mm L 0.24m2

02 ø 180 mm x 810 mm L 0.48m2

round bottom

Micron Rating Bag Cover LayerBag MaterialAGF E

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0%

1 10 100

AGF 51

AGF 53

AGF 55AGF 57

AGF 59

15

P (bar)

0.5

0.4

0.3

0.2

0.1

00m3/hr 3 6 9 Bolsa Tamanho 01

0m3/hr 3 6 9 12 15 18 Bolsa Tamanho 02

AGF 53

AGF 51

AGF 55AGF 57AGF 59

AGF: polypropylene melt-blownAGFE: polyester melt-blown

ABSOLUTE

Clean ΔP(Water at ambiant conditions)

Fractional EfficiencyConditions: see note 2) on page 31

AGFE polyester version• for use in higher temperature application• no need for pre-wetting in aqueous solutions

Size 01 Bag

Size 02 Bag

Eff

icie

ncy

Diff

eren

tial P

ress

ure Δ

P (b

ar)

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LOFCLEAR filter bags now make absolute filtration viablein many applications where only standard bags could beused due to cost constraints. Made from 100% purepolypropylene materials, LOFCLEAR filter bags containno lubricants. In addition, their excellent oil adsorbancymakes LOFCLEAR filter bags ideally suited to the oilremoval needs of the paint and coatings industries.

Two Series to Match Filters to ApplicationsLOFCLEAR filter bags are available in two styles, Series100 and Series 500. These two styles make it possible tomatch the requirements of a wide range of applications,depending on the needs for efficiency and long life. TheSeries 100 filters use a multi-layer construction for appli-cations where high efficiency is of prime importance. TheSeries 500 filters utilize a patented pleated constructionto increase surface area for applications requiring highdirt capacities and long life.

Perfect for Removal of Gelatinous MaterialsLOFCLEAR filter bags have proven to be highly effectivein the removal of gelatinous contaminants. The combina-tion of deep microfiber filtration media breaks up gels and

retains them within the media depth. These featuresprevent surface blockage and breakthrough typical ofstandard filter bag materials.

LOFCLEAR™ Series 100 Filter Bags LOFCLEAR Series 100 Filter Bags feature a proven three-layer construction with a sewn filter welded to the Eaton SENTINEL seal. They feature efficiencies >99%over a wide range of particle sizes, with dirt capacities upto 250 g. The eight models feature:

• Polypropylene prefilter• Meltblown polypropylene microfiber final filter• Polypropylene outer migration barrier

LOFCLEAR Series 100 filter bags are an excellent choicefor application such as high-purity fluids with lowparticulate concentration, first-pass guard filtration, oiladsorption and activated carbon removal.

The LOFCLEAR 128 and 129 were especially developedfor the filtration of electro-coatings in the automotiveindustry. The filtration design allows pigments to passthrough the filtration layers, while retaining impurities andremoving silicones and other crater-forming substances.The LOFCLEAR 130 filter bag adds extra adsorptioncapacity for retaining high amounts of oils or other crater-forming substances. The LOFCLEAR 135 delivers highremoval of particulate and oils for clearcoat applicationswhere pigment removal is not an issue.

Cost Effective Filter Bags for AbsoluteFiltration Applications

LOFCLEAR™

FilterModel

Particle Size at Common Removal Efficiencies (μm) ΔP (bar) Size 02@10m3/hr

LOFCLEAR™ Filtration RatingsConditions: see note 2) on page 31

Filtration efficiency confirmed by independent test laboratory.

113/123

114/124

115/125

116/126

118/128

119/129

130

135

522

525

527

529

16

>60%

0.5

0.75

1.5

2

25

15

6

1

0.5

1

2

10

>90%

1

2

3.5

6

35

25

14

6

1

2

5

20

>95%

2

3

8

13

37

27

15

8

1.5

3.5

9

23

>99%

4

5

10

15

40

30

20

10

2.6

6

13

32

0.025

0.02

0.01

<0.01

<0.01

<0.01

0.05

0.02

0.13

0.08

0.008

<0.005

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LOFCLEAR™ Series 500 Filter BagsLOFCLEAR Series 500 Filter Bags have an all-weldedmulti-pleated construction for high efficiency and longlife. This series of bags has a pleated prefiltration layerand a complex design of final filtration layers, allowing theremoval of difficult-to-filter gels and deformable particleswith a high capacity of solids loading. The outer webcovering eliminates any downstream fiber migration.

LOFCLEAR Series500 Filter Bags areavailable in four different efficiency ratings so you canchoose your exactrequired filtration ef-ficiency. LOFCLEARFilter Bags have fil-tration efficienciesfrom 95 to 99%, witha dirt-holding capa-city of over 1000g.

0.1 1 10 100 1000μm

m3/hr0 10 20 30 40

PRODUCTCODES100 series

LOFCLEAR™ T-Spun-bond Cover

E-Polypropylene SENTINEL® Ring

Bags/Box Box Size25-50 L

Bag Size Collar/Ring Type Packaging123 T 02 25L

LOFCLEAR™ Range113 123 130114 124 135115 125116 126118 128119 129

Code Size01 ø 180 x 435 mm L02 ø 180 x 810 mm L

Micron Rating Bag Cover LayerBag MaterialLCR E

PRODUCTCODES500 series

LOFCLEAR™ T-Spun-bond Cover

Z-Santoprene®

SENTINEL® Ring

Bags/Box Box Size4 X

Bag Size Collar/Ring Type Packaging522 T 02 04X

LOFCLEAR™ Range522 527525 529

Code Size02 ø 180 x 795 mm L

Micron Rating Bag Cover LayerBag MaterialLCR Z

A pleated prefilter provides a very large surface (about 3m2) to collect gels andsolids before it reaches the final filter layers.

17

ABSOLUTE

Among the many applications for LOFCLEAR Series 500 Filter Bags are oils, slurries, dilute oil removal, re-circulatingbatch systems, and systems with heavy contamination.

OPERATIONAL CONSIDERATIONSBag PositionerLOFCLEAR Series 500 filter bags must be used with the Eaton bag positioner. This eases insertion and assurescorrect alignment of the filter bag inside the restrainer basket. In addition, the filter bag will be protected against damageto inadvertent back-flow.

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Extended Life Filter Bags Can Improve Your Filtration Process and Save You Money

DURAGAF™ for High Performance Extended Life Filter Bags Designed to Save You MoneyDURAGAF filter bags represent the state-of-the-art inneedled felt bag filter media. Their unique structure deliv-ers equal filtration performance with lifetimes 2-5 timeslonger than ordinary felt media. The result is reducedoperating costs due lower bag consumption, downtime,change-out labor, storage and disposal.

Why DURAGAF Filter Bags Last LongerDURAGAF filter bags are available in two extended lifematerials: polypropylene (code POXL) or polyester (codePEXL). These two materials utilize a fiber blend with afiner fiber diameter and a higher weight than ordinarymedia. The result is a dramatically higher dirt holdingcapacity at the same efficiency and differential pressure.Processes run longer and need fewer bag changes withDURAGAF filter bags.

All-Welded Construction for SuperiorPerformanceAll DURAGAF filter bags feature 100% welded fabricationand the Eaton SENTINEL seal. This construction eliminates the bypass which can occur in standard sewnfilter bags. Eaton proprietary welding technology produces a super-strong seam that will stand up to eventhe most demanding applications without failure.

DURAGAF Filter Bags Seal Betterin Critical ApplicationsThe patented SENTINEL seal is standard on all DURAGAFfilter bags. The unique, pressure-actuated ring actuallyimproves its seal as differential pressure increases.

No Downstream Fiber ContaminationAll DURAGAF filter bags are manufactured with a propri-etary downstream surface treatment to prevent fibermigration. A special finish is obtained by glazing the sur-face, melting fibers together to form a tight, secure down-stream matrix. In addition, the weld seams are heat bond-ed to eliminate loose fibers which might result during fab-rication.

Food and Beverage ApplicationsDURAGAF filter bags are available in models (POXLF,PEXLF) which are compliant with FDA and EC require-ments for food contact.

DURAGAF™

18

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0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

4.50

5.00Polypropylene Filter Bags

1 5 10 25 50 100

Micron Rating

Rel

ativ

e Fi

lter

Bag

Life

DURAGAF

Standard Polyester

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

4.50

5.00Polyester Filter Bags

1 5 10 25 50 100

Micron Rating

Rel

ativ

e Fi

lter

Bag

Life

DURAGAF

Standard Polyester

How much longer will a DURAGAF™ Filter Bag last in your application?

0.1 1 10 100 1000μm

m3/hr0 10 20 30 40

PRODUCTCODES

DURAGAF™

POXL: PolypropylenePEXL: PolyesterPOXLF: Polypropylene Food GradePEXLF: Polyester Food Grade

P: Plain

E: Polypropylene SENTINEL Ring, Welded (POXL)/(POXLF)

H: Polyester SENTINEL Ring,Welded (PEXL)Z-WW: Santoprene SENTINEL Ring,

Welded (PEXLF)

Bags/Box Box Size (mm)30 L

Bag Size Collar/Ring Type Packaging50 P 01 30L

POXL/PEXL PEXLF POXLF1 5 1 510 25 5 1050 100 10 25

50

Code Size01 ø 180 x 430 mm02 ø 180 x 810 mm

Micron Rating μm Bag Cover LayerBag MaterialPOXL E

19

Extended Life Feltfiner fibersmore pores thicker media

Surface of Extended Life Feltno fiber releasefull flow through surface channels

NOMINAL

Standard Polypropylene

DURAGAF

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CLEARGAF is the series of filter bags specificallydesigned for the requirements of the food, beverage andpharmaceutical industries. Comprised of several filterstyles, CLEARGAF delivers:

- FDA compliant materials per 21CFR177 - EC compliant per 2002/72/EC- Independent testing and certification- Special single packaging and warehouse control

CLEARGAF™ Filter Bags for Direct Contact with FoodstuffsFilter Bags are widely used for the filtration of fluids thatare directly or indirectly used as foodstuffs. In most appli-cations, these types of filters must be carefully selectedto ensure that foodstuffs are not contaminated from theiruse. Most materials used to manufacture disposable fil-ters, including bag filters and cartridge filters, are poly-mers, which are generally selected for their purity in theapplication. Many of these materials, however, containmaterials that can diffuse out of the plastic into theprocess fluid. This effect, known as migration, can lead tofoodstuff contamination. For this reason, the use of poly-mers is often limited to products such as CLEARGAFFilter Bags, which are made from materials that havebeen documented as safe in food applications. CLEARGAF Filter Bags conform to both US FDA andEuropean EC regulations. The difference between theFDA and EC regulations is one of degree. FDA regulation

limits on migration are proportional to weight. EC limits,however, are based on area, and must be demonstratedin tests on finished articles. For heavy material, the EClimits can be up to 50 times more restrictive than the FDA ones.

Independent VerificationYou can be sure all CLEARGAF Filter Bags meet theserequirements, because they have been evaluated, testedand certified for EC migration performance by an independent food research institute. CLEARGAF FilterBags are also made from materials listed in the US Codeof Federal Regulations Title 21 Part 177. No other mate-rials are added during fabrication.

Special Manufacturing and PackagingCLEARGAF Filter Bags are manufactured under specialconditions to ensure that they contain no contamination.Immediately after manufacture, each bag is individuallysealed in protective plastic packaging to keep them contamination-free. Eaton has special warehousing facilities for CLEARGAF Filter Bags to further protectthem during storage. No other manufacturer goes tothese lengths to ensure the quality of their food grade filter bags. For less demanding food and beverage applications, Eaton offers a line of cost effective filter bags that are appropriate for many applications.

CLEARGAF™ Features Deliver Advanced Benefits

CLEARGAF™ Fully Compliantand Approved for Food andBeverage Service

CLEARGAF™

20

• Compliant materials assure compatibility with all food applications. Sewn bags use special lubricant-free thread

• Independent verification guarantees conformity to EC and FDA requirements

• Low-migration media minimizes substances introduced to fluids

• SENTINEL® Ring Bag Seals eliminate fluid bypass

• All-welded construction eliminates fluid bypass through needle holes on felt and multi-layer filter bags

• Controlled production eliminates contamination from handling and environmental conditions

• Single packaging keeps bags free from contamination during shipping, storage and installation

• Special handling & storage ensures that there is no contamination after packaging

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SelectionChart

Max.Temp(°C) Sizes Available Grades

Z

Z

E

E

Z

E

E

PEF*

PEXLF*

POF*

POXLF*

NMOF

AGF*

PGF*

140

140

90

90

140

90

90

51 - 53 - 55 - 57 - 59

50 - 51 - 55 - 57

*Products subject to MPQ in Europe applications. See Technical Bulletin TB990801 for full details.

01 02 1 5 10 25 50 80 100 150 200 250 400 600 800

0.1 1 10 100 1000μm

m3/hr0 10 20 30 40

RingStyle

PRODUCTCODES

CLEARGAF™E: PO SENTINEL® RingZ-WW: SANTOPRENE®

SENTINEL® Ring

Bags/Box Box Size10-50 S, M, L

Bag Size Collar/Ring Type Packaging25 P 01 40L

CLEARGAFRange1, 5, 10,

25, 50, etc.

Code Size01 ø 180 mm x 430 mm L02 ø 180 mm x 810 mm L

Micron Rating μm Bag Cover LayerBag MaterialPEF Z-WW

For simple, minimal-pressure non-criticalopen filtration appli-cations (that is, filtra-tion without a ves-sel), Eatons’s line of BANDSEAL FilterBags offers many

cost-effective choices. These filter bags are available witha drawstring that permits them to be installed directly onthe end of a pipe, without the need of an adapter.

PRODUCTCODES

BANDSEAL™

NMO: Nylon Monofilament P: Plain R: without ringBags/Box Size

50 S

Bag Size Collar/Ring Type Options Packaging100 P 01 R 50S

BANDSEAL Range25-800

Code Size01 ø 180 mm x 430 mm L43 width 140 mm x 300 mm L45 width 140 mm x 500 mm L

R: tie on bandnone: without band

Micron Rating μm Bag Cover LayerBag MaterialNMO R

0 10 20 30 40

0.1 1 10 100 1000μm

m3/hrBANDSEAL™

E: Extruded mesh (for AGF, PGF)P: Plain (no cover)

PEF: polyester needlefeltPEXLF: extended life polyester needlefeltPOF: polypropylene needlefeltPOXLF: extended life polypropylene needlefeltNMOF: nylon monofilamentAGF: polypropylene meltblownPGF: polypropylene meltblown

21

ABSOLUTE/NOMINAL

NOMINAL

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Now, applications requiring polypropylene or polyesterfelt filter bags can take advantage of the all-welded con-struction afforded by Eaton patented SENTINEL®

Filter Bags. These bags feature super-strong welded construction rather than sewn seams. This constructionensures that nothing bypasses the process mediathrough holes in sewn fabric.

Welded Construction Filter BagsSENTINEL filter bags from Eaton represent the industrystandard in bypass-free filter construction. Available inpolyester and polypropylene materials, all SENTINEL filterbags feature:

• SENTINEL Pressure Actuated Seal Ring• Super Strong Welded Construction• Special surface finish prevents fiber release

Proprietary ConstructionEatons’s proprietary construction processes produce a reliable, durable filter bag. All seams are fully welded,producing strong, reliable joints with no by-pass or loosesewing thread. Seams are both strong and flexible, allow-ing the filter bag to form to the restrainer basket. The seamedges are heat sealed, eliminating possible loose fibers.This results in a filter bag with durable performance for themost demanding applications.

SENTINEL® Seal RingAll Eaton SENTINEL filter bags utilize the patented SENTINEL seal. Its all-plastic construction provides a flexible, chemically resistant seal which adapts to any filtervessel. This unique design employs a pressure activatedsealing lip which responds to increases in differentialpressure. As the pressure increases, the seal of the ringimproves, insuring by-pass free performance over allranges of pressure, temperature and micron rating. Theelevated bag handles make removal of the bag from thevessel quick and easy. When a SENTINEL filter bag isinstalled into a Eaton filter vessel, the ring snaps intoplace, holding its position until the vessel is closed.

Welded Construction Filter Bags

In its new versionthe SENTINEL

ring is featured with an additional

sealing lip. This lip snaps into

position within aspecial groove

with a clear CLICK sound.

PRODUCTCODES

PO: Polypropylene NeedlefeltPE: Polyester NeedlefeltNMO: Nylon, monofil mesh

Bags/Box Box SizeS, M, L

Bag Size Collar/Ring Type Options Packaging25 P 02 30L

SENTINEL® Range1 25 2005 50 ...10 100 1250

Code Size01 ø 180 mm x 430 mm L02 ø 180 mm x 810 mm L03 ø 100 mm x 230 mm L04 ø 100 mm x 380 mm L

Micron Rating μm Bag Cover LayerBag MaterialPO E

0 10 20 30 40

0.1 1 10 100 1000μm

m3/hr SENTINEL®

P: PlainE: Polypropylene SENTINEL® Ring, weldedH: Polyester SENTINEL® Ring, weldedZ: Santoprene SENTINEL® Ring, sewn

22

NOMINAL

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For over 30 years, Eaton SNAP-RING® filter bags have been critical components of filtration systems world-wide. The wide range of media materials, afford-able price, and reliability of construction have made them the ideal choice for applications in nearly all process industries.

Superior, Consistent QualitySNAP-RING filter bags are manufactured to the higheststandards of fabrication available. Materials must satisfystringent specifications for filtration performance andmedia purity. Production under ISO 9001 quality systemsresults in order to order, year to year, reliability andrepeatability.

Adaptable to All VesselsSNAP-RING filter bags are designed and constructed to fitthe widest range of filter vessels, whether from Eatonor from another supplier. Special geometries are availableto fit most non-standard vessels. No matter what thevessel, there is a Eaton SNAP-RING bag to fit it.

Application VersatilitySNAP-RING filter bags are available with several ringmaterials, six different media materials and eleven micronratings. SNAP-RING filter bags can handle corrosivechemicals, aggressive solvents and even elevatedtemperatures. With this many choices, the right Eaton filter bag is available for every application.

Sewn Construction Filter Bags

PRODUCTCODES

SNAP-RING® P: PlainA: Stainless Steel SNAP-RING®

S: Carbon Steel SNAP-RING®,Zinc Plated

Bags/Box Box Size30 S, M, L

Bag Size Collar/Ring Type Options Packaging25 P 02 30L

SNAP-RING® Range1 25 2005 50 ...

10 100 1250

Code Size01 ø 180mm x 430mm L02 ø 180mm x 810mm L03 ø 100mm x 230mm L04 ø 100mm x 380mm L

Micron Rating μm Bag Cover LayerBag MaterialPO S

0 10 20 30 40

0.1 1 10 100 1000μm

m3/hr

NeedlefeltPE: Polyester HT: Nomex®

PO: Polypropylene PT: PTFENY: Nylon W: Wool

Monofilament MeshNMO: Nylon PEMO: PolyesterPMO: Polypropylene PTMO: ETFE

Multifilament MeshPEMU: Polyester

SNAP-RING®

23

Cut away showingSNAP-RING sewn

into the bag

NOMINAL

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23 HAYFLOW™

HAYFLOW ™– The Next Generation of Filtration SystemsWith this new, patent pending filter element Eaton technology has combined the best of both bag andcartridge filters into one single filtration element foroutstanding filtration performance. Because HAYFLOW’ssurface area is up to 65% greater than a similar size filterbag, existing systems that use HAYFLOW experiencelonger filter element life and less changing, resulting inreduced running costs. With HAYFLOW, designers ofnew bag filtration systems can opt for reduced runningcosts or, because of the high flow rates possible withHAYFLOW, reduce filter vessel size by up to 50% thuslowering the initial cost of the system.

What Makes the HAYFLOW™ Element BetterThe heart of Eaton’s HAYFLOW filter element is two concentric cylinders of high-quality extended life Eatonfilter media. These cylinders are formed using uniquewelding technology to create a no by-pass seam. Thediameter of the cylinder is the same size as a standardfilter bag, so retrofitting into existing systems is easy. TheHAYFLOW element is fitted with Eaton’s patented SENTINEL® sealing ring, ensuring a positive seal with thefilter vessel to protect against bypass of the process media.

How the HAYFLOW™ Element WorksThe process fluid enters the inside of the element, passesthrough it, and exits through the vessel outlet. Like a filterbag, the filtered-out material stays inside the HAYFLOWelement. The HAYFLOW element is unlike a filtercartridge, where the residue of the filtered materialremains on the outside of the cartridge, complicating thechanging process.

An All-Around Better ChoiceChanging a HAYFLOW filter element can actually be easierthan changing a filter bag, because HAYFLOW’s revolutionarydesign only retains 25% of the residual liquid volume of asimilarly sized filter bag. When you need to change theelement, it weighs up to 75% less than a filter bag. A fullbag can weigh up to 15 kg, so weight is an important

Eaton’s Revolutionary New Filter Element

24

The handles on the SENTINEL ring and the centre sleeve allow for easy extraction of the HAYFLOW element.

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consideration for the system operator. HAYFLOW’scylindrical construction offers strength unrivaled in othersimilar products. The all welded filter element is fit to amatching restrainer basket, allowing the filtration media tobe replaced easily and quickly. The close-tolerance fit of thefilter and the restrainer basket provide ease of installationand worry-free performance. This combination of fully-welded seams and a rigid, cylindrical geometry providesstrength over a full range of operating differential pressure. The HAYFLOW element is always smooth and fits to thebasket walls without crimps or pleats, guaranteeing a quickand easy installation. Batch system operators often do notwant to stop a batch process and change a filter bag. UsingHAYFLOW, system operators have found up to 5 times thelife over a similar size filter bag and experienced reducedoperating costs.

Usually, bag filters are bigger than cartridge filters butare easier to handle and more cost effective. HAYFLOWbrings the best of both systems together...high flow ratesin compact vessels, or a longer lifetime and extendedchanging cycles. HAYFLOW combines highly efficient filter media, enlarged surface area, better dirt-holdingcapabilities and a reduction of the residual liquid volumeretained in the element. All of these advantages result insuperior filtration performance.

The Choice is YoursEaton’s HAYFLOW filter element

can be adapted to a wide range ofapplications through the use of

different filter media. Basically, any weldable filtration media can be used to

construct a HAYFLOW element. Multilayeredconstruction is also possible for applications that

require it. Using melt-blown polypropylene media,HAYFLOW elements are available with high micron retentionratings, and with selective absorption characteristics as well.Standard HAYFLOW filter elements are available in bothpolypropylene and polyester construction. These twomaterials are very versatile and will perform in a majorityof applications over a wide range of temperatures. Eaton uses a high-quality, extended life DURAGAF™

needlefelt media with extremely fine fibers and higher porevolumes for superior performance. Both feature eitherpolypropylene or polyester SENTINEL sealing rings.

0.1 1 10 100 1000μm

m3/hr0 10 25 40 50

25

NOMINALRATED

Metal fines collectedfrom parts washer

Cut open element froman E-coat tank filtration

after being in service for eleven weeks

Easy installation of HAYFLOWinto existing bagfilter housings

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• Higher flow rates - smaller, less costly vessels can be used

• Up to five times greater life over filter bags• Liquid losses are 25% of similar size

filter bag• SENTINEL sealing ring and 100%

welded construction for no by-pass• Up to 35 times more effective than

standard filter cartridges• Low pressure differential results in

less energy consumption of pumps• Very cost-effective in comparison

to similar systems• Rugged cylindrical construction• Easier maintenance with reduced costs• Easy retro fit to existing filter vessels

And….Eaton’s superior support, before, during and after system installation.

Take Advantage of HAYFLOW™ NowYou can easily change over from ordinary bag filtration to the revolutionary new HAYFLOW filter element. Existing bagfilter vessels need only to be fitted with a new HAYFLOWrestrainer basket for instant compatibility with theHAYFLOW element. No modification to the vessel arerequired. Just drop in the new basket, and you are readyto take advantage of all the benefits offered by aHAYFLOW filtration system.

Still Not Sure if HAYFLOW™ is Right for You?Contact us. We can show you how you can save moneyand improve your filtration process using HAYFLOW filterelements.

26

Features:The HAYFLOWEffect

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27

Application:

�Automotive

�Sugar Processing

�Paints, Coatings, Inks, Dispersions

�Resins

�Water and Waste Water Treatment

�Solvents

�Lubricants and Metalworking Fluids

�Aqueous and Solvent Based Cleaners in Parts Washing Equipment

�Pulp and Paper

�Oil and Gas Exploration and Processing

�Pharmaceutical

�Food Processing

�Chemical Process Industries

�Potable Water, Beer and Wine

�Edible Oils

PRODUCTCODES

HAYFLOW™Material

Elements/Box Box Size8 L

Micron Rating μm PackagingPOXL 1 P02 HAY 08L

POXL: Polypropylene Extended Life NeedlefeltPEXL: Polyester Extended Life NeedlefeltLCR: LOFCLEAR™

Filter ElementHAYFLOW

Ø 180 mm x 700 mm

Packaging

1, 5, 10, 25, 50, 100(POXL/PEXL)

128 (LCR)

Remember “Filter Cost” and “Filtration Cost”are Not the Same ThingWe can explain the difference and demonstrate theHAYFLOW advantage in your application.

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Eaton is the leading manufac-

turer of bag filter housings. Creative

innovations have been the logic for a

highly diversified range of vessels to

meet the most demanding as well

as standard applications. From single

to multibag housings, from stainless

steel to engineered plastic vessels.

TOPLINE™

The best filter vessel forthe most demandingapplications. Cast con-struction. Over the topentry, low pressure dropdesign for optimum filtration results. Quickand easy bag changingmake TOPLINE ideal forbatch filtration applica-tions. CE/ASME codestamped version avail-able with the exclusiveEaton Five-YearWarranty.

ECOLINE™

High quality, low cost fabricated filtervessels for appli-cations to 6 bar. V-clamp cover closuremakes bag changingfast and easy.Lightweight for simpleinstallation, ECOLINE is your best choice for cost-sensitive applications without sacrificing quality.

FLOWLINE™

Lightweight, costeffective fabricat-ed filter vessel.Hinged coverwith swing boltclosures for easybag access. Idealfor heavy duty in-dustrial and OEMapplications.

VESSELS

28

SIDELINE™

Mid-priced, heavy duty construction, side entry filter vessel for mostindustrial and com-mercial filtration appli-cations. Choice of DN 50 or DN 80 flanged con-nections for application versatility. CE/ASMEcode stamped versionavailable with the exclusive EatonFive-Year Warranty.

MAXILINE™

Multi-bag filters for high flow rate applications forover 900 m3/h in sizes for up to 24 bags. CE/ASMEcode stamped version available. Five cover designs for all applications-economical davit, easy-opening spring hinge andquick opening (the quickestopening cover of any multi-bag vessel)—only 15seconds for reduced down-time between bag changes.

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POLYLINE™

All-plastic glass fibre-reinforcedpolypropylene or pure PVDF constructionfor corrosive and contamination-sensitiveapplications. One-piece, seamless plasticbody rated up to 10 bar.Hand-removable, spin off cover.Integral mounting flange for easy,rock-solid installation.

Log On to the Eaton Web SiteGet expanded product information, dimensional drawings, chemical resistance tables and other useful calculators for determining pressure loss and water hammer figures.

www.filtration.eaton.comLook for new and useful features updated monthly.

29

Eaton offers the right vessel for

any application and budget.

Manufacturing plants in five different

locations around the globe allow for

adaptations to local specifications in

a standard design.

MINILINE™

Small, side entry vessels intwo sizes. Fabricated con-struction for light weight,self-supported installation.Perfect for trap/polish filtersto protect spray nozzles,pumps and flow meters,or as a filter prior to fillingoperations such as tanks,bottling or canning lines.

Page 30: Filter Bags - AxFlo bag english.pdf · Verwenden Sie diese Einstellungen zum Erstellen von Adobe PDF-Dokumenten, ... Eaton’s Bag Filter Housings and Filter Bags are used by

Eaton PRECISION FILTER

30

μ-Ratings

1250

1000

800

600

400

300

250

200

150

125

100

80501051 25

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x x

SEE EFFICIENCY CHART ON PAGE 11

Media

PGF

AGF

AGFE

LCR

POF

PEF

POXLF

PEXLF

NMOF

POXL

PEXL

PO

PE

NMO

PO

PE

NY

HT

PT

W

NMO

PMO

PEMO

PTMO

PEMU

NMO

POXL

PEXL

LCR

50

51

51

123

130

522

51

53

124

135

55

55

55

125

525

57

57

126

527

59

128

128

129

529

PRODUCT LINE

PROGAF™

ACCUGAF™

LOFCLEAR™

CLEARGAF™

DURAGAF™

SENTINEL®

SNAP-RING®

BANDSEAL™

HAYFLOW™

(special basket required)

SEE EFFICIENCY CHART ON PAGE 15

SEE EFFICIENCY CHART ON PAGE 16

Type

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BAGS

31

MediaAvailable Size / Maximum Flow (m3/h)

SN

AP

-RIN

G

SE

NT

INE

L

Ban

d

Rin

g

Sid

e

Bot

tom

Mat

eria

l

Type

Sur

face

Fin

ish

Max

op.

Tem

p (°

C)1 )

8

8

8

8

20

20

20

20

20

15

15

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

10

15

15

15

15

12

40

40

40

40

40

30

30

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

25

01 02 03 04 43 45

6

6

6

6

6

6

6

12

12

12

12

12

12

12

6 12

E

E

H

E

E

Z

E

Z

E

Z

Z

E

H

E

H

Z

E

H

E

S

S

S

S

A

A

S

S

A

S

A

S

R

W

W

W

W

W

W

W

W

W

W

S

W

W

W

W

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

W

W

W

W

W

S

S

S

W

W

W

W

W

S

W

W

W

W

S

W

S

W

S

S

S

S

S

S

S

S

S

S

S

W

W

S

W

W

S

S

S

W

W

W

W

W

S

W

W

W

W

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

W

W

W

Polypropylene

Polypropylene

Polyester

Polypropylene

Polypropylene

Polypropylene

Polypropylene

Polyester

Polypropylene

Polyester

Nylon

Polypropylene

Polyester

Polypropylene

Polyester

Nylon

Polypropylene

Polypropylene

Polyester

Nylon

Nomex®

PTFE

Wool

Nylon

Polypropylene

Polyester

ETFE

Polyester

Nylon

Nylon

Polypropylene

Polyester

Polypropylene

Meltblown

Meltblown

Meltblown

Meltblown

Meltblown

Meltblown

Felt

Felt

Felt

Felt

Mesh

Felt

Felt

Felt

Felt

Mesh

Felt

Felt

Felt

Felt

Felt

Felt

Felt

Mesh

Mesh

Mesh

Mesh

Mesh

Mesh

Mesh

Felt

Felt

Meltblown

singed

singed

glazed

glazed

glazed

glazed

singed

singed

singed

singed

singed

singed

glazed

glazed

90

90

150

90

90

90

90

140

90

140

140

90

150

90

150

125

110

110

190

190

205

260

135

190

110

190

150

145

190

190

90

150

90

Rings Weld/Sewn

1) Values for general information only. Customers are urged to make their actual use or soak tests.2) Reference values based on single pass tests in ambient lab conditions with ISO test dust in water at 10 m3/h / size 023) Based on an accepted paint-compatibility test (see document QUC-STA-10)

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© 2007 Eaton Corporation

All Rights ReservedPrinted in GermanyMarch 2007

GermanyHeadquarter EMEAEaton Filtration GmbHAuf der Heide 253947 Nettersheim,tel: +49 (0) 2486 809 0fax: +49 (0) 2486 809 800e-mail: [email protected]

Customer Service EMEAAustria tel: 0800 29 36 89Belgium tel. 0800 77 0 22France tel: +33 (0) 4 72 78 84 50Germany tel: +49 (0) 2486 809 400Italy tel: 800 78 58 83Luxembourg tel: 800 2 42 98Netherlands tel: 0800 0 22 27 03South Africa tel: +27 (0) 11 791 43 31Spain tel: 900 98 49 15UK tel: +44 (0) 1206 848 350Export tel: +49 (0) 2486 809 470

North AmericaEaton Filtration, LLC900 Fairmount AvenueElizabeth, NJ 07207USAtel: +1 908 787 1000fax: +1 908 351 7893e-mail: [email protected]

FranceEaton Filtration GmbHLa Tour Sier, 129 boulevard Pinel, 69500 Bron tel: +33 (0) 4 72 78 84 50 fax: +33 (0) 4 78 74 43 07e-mail: [email protected]

fax: 0800 29 36 90fax: 0800 77 0 23fax: +33 (0) 4 78 74 43 07fax: +49 (0) 2486 809 500fax: 800 78 58 84fax: 800 2 42 99fax: 0800 0 22 26 95fax: +27 (0) 11 791 05 83fax: 900 98 49 14fax: +44 (0) 1206 848 359fax: +49 (0) 2486 809 570

Asia/PacificEaton Filtration Pte Ltd15 Changi Business Park Central 1Level 3, Singapore 486057tel: +65 6825 1668fax: +65 6825 1639e-mail: [email protected]

United KingdomEaton Filtration GmbH Unit 2, Crown Gate,Wyncolls Road,Colchester, Essex CO4 9HZtel: +44 (0) 1206 848 350fax: +44 (0) 1206 848 359 e-mail: [email protected]

South AmericaEaton Ltda.Av. Julia Gaioli, 450 BonsucessoGuarulhos, São PauloCEP: 07250-270 Braziltel: +55 11 6465 8793fax: +55 11 6480 2808e-mail: [email protected]

GAF®, the GAF® logo,ACCUGAF™, DURAGAF™, PROGAF™, and GAFSNAP-RING® are registered trademarks of GAF Corporation in the United States and are used under license.To the best of our knowledge, although not binding for us, all stated information is correct.