fieldbus foundation – india marketin g committee fieldbus foundation · 2011-02-15 · fieldbus...

Fieldbus Foundation – India Marketing Committeeg

Fieldbus FoundationEnd Users Event-2011

Date : 4th Feb, 2011 ( Friday ) Venue: GNFC Bharuch GujaratVenue: GNFC, Bharuch, Gujarat

Asset management with Foundation Fieldbus

Rahul LavekarHoneywell

1© 2009 Fieldbus Foundation

Asset Management with FF - Agenda

Asset management Solution (Concept & Goals)Asset management Solution (Concept & Goals)Technologies involved in FF asset management Solution

DDL/EDDLFDT/DTM FDI: A path forward

End user benefits in Plant life cycleEngineeringCommissioningCommissioningOperation & Maintenance (Decision support system)

Mix of technology: A path to move forwardFF Device diagnostics: Example


Asset Management Solution g

What is Asset management?B d fi iti AM l t t A ti iti th t id f S t i blBy definition AM relates to Activities that provide for Sustainable Managed Risk over the Life Cycle of an Asset.In Process Control Industry, assets ranges from field devices to y, ghardware/software based control solutions…….

Wh t th G l f A t t S l ti ?What are the Goals of Asset management Solution?Reduce Unmanaged Risk

Improve Health Safety Environmental andImprove Health, Safety, Environmental, andOperability PerformanceManage Complexity & inter operability

Achieve SustainabilityAssure Adequate Human, Financial, and Infrastructure ResourcesL M i t C t


Lower Maintenance Cost

Basic characteristics of an Asset Managementg

Calibration\ ConfigurationCalibration\ Configuration

Diagnostics and Advance Diagnostics

Graphical View in terms of EDDL\ DTM technologyGraphical View in terms of EDDL\ DTM technology

Offline configurations

Hi t S h tHistory Snapshot

Audit Trail

Scalable Architecture


EDDL and FDT/DTM

EDDL – Electronic Device Description LanguageIEC Standard IEC61804 3IEC Standard IEC61804-3Enhancements to DDL – graphics, organization, etc.Standardized across HART, FF and PROFIBUSMuch suited for basic useProvide important device information to “the system”

FDT-DTM – Field Device Technology – Device Type ManagerIEC Standard IEC62453IEC Standard IEC62453Based on Windows COM technology“Plug-in” Windows software applications (DTM’s) g pp ( )Exchange data with the host application (FDT) across protocolsComplements the EDDL technology for sophisticated features


EDD/EDDL and/or FDT/DTM

•FDT Complements New Enhanced Device Description Technology


Source: FDT Users Brochure 2005

FDI – Field Device Integration

Purpose is unification of EDDL and FDT/DTMPurpose is unification of EDDL and FDT/DTMEDDL for creating information model and device commissioningDTM for advanced diagnostics and maintenance

Goal is a single standard

Run on ClientInterpreted on ClientInterpreted on Server

Device Package

Device User Interface

User Interface Plug-in

DTMBusiness Logic User Interface

DeviceDefinition

User Interface DescriptionBusiness Logic

Mandatory Optional Optional Optional


IEC 61804 3 EDDLBased on

IEC 61804-3 EDDL IEC 62453 FDTBased on

IEC 62453 FDT

Role of Asset Management in plant life cycleg p y

Engineering Commissioning

Asset Mgt

OperationsMaintenance


Asset Management Solution: Typical Use Casessset a age e t So ut o yp ca Use Cases

EngineersConfiguring and setup of devices during FATDevice commissioning during startupAssisting maintenance with troubleshootingAssisting maintenance with troubleshootingAssisting operations with problem solving

OperatorspDevice diagnostics/status checksDevice information reference for running the process

M i tMaintenancePerforming routine maintenance (especially valves)Checking device status (alarms) and troubleshootingChecking device status (alarms) and troubleshootingDevice database upload (history) for archive/referenceDevice replacement and needed setup/reconfiguration


Asset Management Solution Benefitsg

Saves TimeLocated remotely from instrumentsOffline configuration feature Simplifies/reduces configuration/diagnosis effort

Si lifi M i t T kSimplifies Maintenance TasksIntuitive user interface regardless of protocolAutomatically highlights instrument faultsAutomatically highlights instrument faults

Open and Standards-BasedOpen and Standards BasedDD/EDDL and FDT/DTM standards to be in the same tool


MaintenanceMaintenance

Preventive (Scheduled) MaintenancePreventive (Scheduled) MaintenancePredictive Maintenance

Schedule Based on Risk and Failure HistorySchedule Based on Risk and Failure HistoryMay Include Bad Actor / Root Cause Analysis

Condition Based MaintenanceCondition Based MaintenanceBased on Real Time Diagnostic DataMultivariable Model Based (Equipment / Process)Multivariable Model Based (Equipment / Process)Smart Devices based (Instruments/ Valves)


FF & Wireless: ISA100.11aISA 100.11a Use a single application layer providing both native

and tunneling protocol capability for broad usabilityand tunneling protocol capability for broad usability


Metso Valve Live Variables with FDT/DTM


Operator & Maintenance Effectiveness (OME)Ope a o & a e a ce ec e ess (O )Alert Broadcasting ERP/CMMS Planning & Scheduling

Asset HistoryField Work Flow

DEWireless


System Health ManagementSmart Device Management Equipment Health Management

Thank YouThank You


fieldbus foundation – india marketin g committee fieldbus foundation · 2011-02-15 · fieldbus...

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