FFLED18 INSTALLATION INSTRUCTIONS

IMPORTANTREAD CAREFULLY BEFORE INSTALLING FIXTURE. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.RAB fi xtures must be wired in accordance with the National Electrical Code and all applicable local codes. Proper grounding is required for safety. THIS PRODUCT MUST BE INSTALLED IN ACCORDANCE WITH THE APPLICABLE INSTALLATION CODE BY A PERSON FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE PRODUCT AND THE HAZARDS INVOLVED.WARNING: Make certain power is OFF before installing or maintaining fi xture. No user serviceable parts inside.

Thank you for buying RAB lighting fi xtures. Our goal is to design the best quality products to get the job done right. We’d like to hear your comments. Call the Marketing Department at 888-RAB-1000, or email: marketing@rabweb.com

LOCATION1. Seal arm thread using tefl on tape or silicone sealant.

2. Secure the LED Flood to a 1/2” NPS hole in a junction box or landscape post.

3. Plug all unused holes and seal threads with silicone.

4. The swivel arm on the LED Flood allows 140º - 150º of vertical aiming adjustment depending on mounting location.

GUARD or SHIELD INSTALLATIONWire Guard and Poly Shield mount with (4) #8-32 Stainless Steel Screws. Screws are provided with accessory. See fi gure 1 for Guard. See fi gure 2 for Shield

1. Line up guard with pre-existing, pre-drilled holes in frame as shown, tighten screws.

GUARD & SHIELD INSTALLATIONThe Wire Guard and Poly Shield can be mounted on the same fi xture with (4) #8-32 screws as shown below.

Stainless Steel Screws

Stainless Steel Screws

Figure 1

Figure 2

WIRINGUniversal voltage drivers permit operation at 120V to 277VAC, 50 or 60 Hz except fi xtures factory ordered with a 120V photocell (/PC)

1. Connect the BLACK fi xture lead to the (+) LINE supply lead.

2. Connect the WHITE fi xture lead to the (-) COMMON supply lead.

3. Connect the bare copper Ground wire from fi xture to supply ground.

FFLED18 INSTALLATION INSTRUCTIONS

FFLED18-IN-1011

CLEANING & MAINTENANCECAUTION: Be sure fi xture temperature is cool enough to touch. Do not clean or maintain while fi xture is energized.

1. Clean glass lens with non-abrasive glass cleaning solution.

2. Do not open the fi xture to clean the LED. Do not touch the LED.

TROUBLESHOOTING 1. Check that the line voltage at the fi xture is correct.

Refer to wiring directions.

2. Is the fi xture grounded properly?

3. Is the photocell, if used, functioning properly?

Note: These instructions do not cover all details or variations in equipment nor do they provide for every possible situation during installation, operation or maintenance.

US: pat D643,147, CA: Pat Pending CN: Pat Pending, MX: Pat Pending

ACCESSORIES ANDREPLACEMENT PARTSChrome Wire Guard: GDFFLED18WPoly shield: GDFFLED18PLens&Door Replacement: LFFLED18 (bronze) LFFLED18W (white)

FFLED18 Cool FFLED18N Neutral FFLED18Y Warm

Mini SensorOutdoor Motion Sensor

Installation Manual

RAB

It’s easy

to add

motion detection

to outdoor

lights!

Built for Severe Conditions:Double weatherproofing for long life.

Photoelectric Control:Deactivates lights during daylight.Fully adjustable for 24 hour operation or custom applications.

Vandal Resistant Lens:Hard lens resists casual vandalism.

Case Construction:Precision molded Lexan®

Color Matched Lens:Dark lens with black units.White lens with white units.

Surge Protection:Withstands up to 3000 volts

Manual Override:Double flip wall switch logic preventsactivation by short power outages.Resets to auto at dawn. No extrawiring needed.

LED Detection Indicator:Glows red day and night for “on-guard” deterrence.

RF Immunity:Circuits fully shielded for maximumradio frequency immunity.

2

Specifications

Switching Capacity:

Relay On/Off Model: 500 watts Incandescent or 250 watts Fluorescent @ 120 volts

Hi/Lo Model: Runs at 20% lamp wattage fromdusk to dawn. Brightens to full wattage upon sensor detection.180 watts Incandescent maximum.

Voltage:120 Volts AC

Power Consumption:One watt

UL Listing:Raintight Photoelectric Switch. Suitable for wet locations.

Time Adjustment:5 seconds to 15 minutes

Quick Test Time:5 second test time for fast installation.Works day or night.

Detection Zone:Full180º by 30’

“No Hands” Auto Testing: Auto mode starts after 3 minutes oftesting. No adjustment needed.

Contents

Why RAB Sensors are Best for You

Smaller is better! Mini Sensor uses state-of-the-art surface mount technology (SMT), just like cellular phones and beepers. SMT gives youmore reliability, greater RF immunity, and a compact sensor that can fitneatly where others cannot.

Wider is better! The wide 180º view detects movement along theentire side of a building with only one compact sensor. It will detectpeople as they exit or enter. It takes several conventional sensors toget the same coverage.

Molded is better! No leaky gaskets or bug hotels with Mini Sensor. Thehard lens is molded as part of the case. It’s vandalproof, rainproof, bugproof and absolutely sealed.

3

Sensor

180º

4

Cautions

• All wiring MUST comply with localelectrical codes and should beinstalled by a qualified electrician.

• Read entire Installation Manualbefore proceeding.

TURN OFF POWER BY REMOVINGPOWER FUSE OR TURNINGOFF CIRCUIT BREAKERBEFORE INSTALLATION.

• Total lighting load must not exceed:Relay On/Off Model: 5 amps,500 watts incandescent quartz or250 watt fluorescent at 120 volts.To switch more wattage, an electri-cian can install an additional relay.Hi/Lo Model: 180 watts quartzand incandescent only.

• Line Carrier Remote ControlSystems such as X-10, Leviton orRadio Shack are incompatible withsensors and cause false activations.

• Do not install on circuits feedingmotor loads such as kitchen appli-ances, HVAC equipment, washer/dryer or garage door openers.

• Sensor functions best whenmovement is across its detectionpattern, not towards the sensor.

• Mount 6’-10’ high for optimumrange and direction.

Assembly and Wiring

1. Screw the threaded arm of the sen-sor into the center hole of the mountingplate.Sensors can be wall or ceilingmounted.

2. If mounting on the same coverplate as floodlight(s), screw thethreaded arm(s) of each floodlightinto the mounting plate. Leave thelocknuts and arm screws loose untilready to aim. Always mount the sensor below lights.

3. Bring power leads and sensorleads into box.

4. Attach ground wire(s) to outletbox grounding screw.

5. Strip 1/2” of insulation from allleads. Connect as shown in WiringDiagram.

6. Twist on wire nuts. Secure withelectrical tape.

7. Align gasket to insure proper seal.Fasten mounting plate with sensorwith two screws provided. Use sili-cone sealant around all openings, ifnecessary.

8. Screw in light bulbs. Turn on power.

9. Conduct Walk Test to adjust sensor response.

5

Sensor

Red Black

White

Power In

Basic Wiring Diagram

6

Wiring more than one sensortogether is recommended only forthe experienced installer because itbecomes difficult to troubleshoot.Single sensors that control theirown lights pinpoint movement moreaccurately and operate better.

Sensors should not be installed ona circuit that also feeds motorloads such as HVAC equipment,kitchen appliances, or garage dooropeners. If voltage varies signifi-cantly from 120 volts, sensorsmay malfunction.

Wiring Diagrams

To override sensor with amanual switch

To switch more thanrated load(Relay model only)Hi/Lo sensors can notaccept an auxiliary relayto increase their switch-ing capacity.

Multiple Sensors:

Power Quality:

Black Red

Black Black

WhiteWhite

Power In

Black

Red

White

White

White

Power In

Power In

.1µF400V DCCapacitor

Black

Relay rated tohandle loadrequired

7

How are the Time, Sensitivity andPhotocell adjusted?• Time Control: Sets the time thatlights will remain on after the DetectionZone is vacated from approximately5 seconds to 15 minutes. Use theadjustment tool provided to turnclockwise to increase the time.• Factory Setting: 5-8 minutes.

• Photocell Control: For night onlyoperation, use the tool provided or asmall screwdriver to turn the PhotocellControl all the way counter-clockwise(to the moon symbol). For operation inlow level lights, turn the knob all theway clockwise (to the sun symbol).Adjust counter-clockwise to have thesensor come on later at dusk, clockwise to have it come on earlier.Hi/Lo Model: Turning photocell control will show when the sensor“thinks” the current ambient lightlevel = night, because the lights willturn on low at 20% wattage.Factory setting: Night Only

• Sensitivity: Increases or decreasesthe responsiveness and range of thesensor.

Control Panel:Turn controls gently using adjust-ment tool provided. Do not force paststops.

How Does RAB’s Mini Sensor Work?

Sensitivity Time Control

Photocell

The Mini Sensor infrared sensor“sees” small temperature changescaused by the motion of people orcars within its Detection Zone andturns on lights automatically. It welcomes visitors and may deterintruders.

How long do the lights stay on?Lights remain on as long as there ismovement within the Detection Zone.In Hi/Lo Model, lights revert to dim.Once the zone is vacated, lights canbe adjusted to remain on approxi-mately 5 seconds up to 15 minutes.

The Hi/Lo Model will keep lights on at20% wattage from dusk until dawnand then brightens to full wattagewhen movement is detected.

Will the sensor detect animals?Mini Sensor may detect large animals.Having animals trigger the sensorcan give property a “lived-in” look.You can limit animal detection byplacing opaque weatherproof tapeon the lower part of the lens or usingthe bottom mask on the Lens MaskKit provided.

What does Manual Override do?Keep lights on by flipping the wallswitch two times within 5 seconds.Sensor resets to auto mode atdawn. No extra wiring needed.

Picking A Location

Location Considerations:

• Choose a location from which thesensor can “see” all the paths ofmovement that will be illuminated byits lights.

• Mini Sensor may be wall or ceilingmounted.

• Sensor must be below and as faras possible away from lights. If ceilingmounted, be sure there are no lightsbelow sensor.

• Sensor functions best when thedirection of expected movementis across its detection pattern, nottowards the sensor.

• If wall mounting, locate 6-10’ highfor optimum range and detection.Lower mounting height will reducerange.

Detection Pattern

• The sensor has a “Double LookDown” Lens with one “Look Out”zone and two “Look Down” zones,for excellent detection both at longand close range.

• Detection extends out a maximumof 30 feet and is 180º wide.

• To reduce the Detection Patternlength, aim the sensor down

• To reduce Detection Pattern width,mask the sides of the lens with theLens Mask Kit provided or opaqueweatherproof tape.

• If sensor is mounted by a doorwayat the top of stairs, be aware that the elevated mounting height mayextend the sensors range.

• As distance from the sensorincreases, it will take more move-ment to be detected. For instance, at 10 feet, a half step will be enough,while at 30 feet, several steps will be necessary.

Side View 30’Double Look Down Lens

8’

Top View 30’

60’

8

9

3. To reduce range, use the lensmasks provided or tilt sensor down.Repeat steps #2 and #3 until youare satisfied with the coverage.

4. The Time Control is factory setbetween 5-8 minutes. This periodstarts after the movement in theDetection Zone ceases. If less timeis desired, turn the time controlcounterclockwise. For more time,turn the control clockwise.

5. The sensor is factory set for nightonly operation. To obtain full opera-tion 24 hours per day, turn thePhotocell Control full clockwise tothe sun symbol. Intermediate set-tings will allow the sensor to operateearlier or later at dusk.

6.Your sensor is ready for operation.See the Technical Tips pages if additional help is needed.

Control Panel:Turn controls gently using the adjust-ment tool provided. Do not force paststops.

Aiming and Walk Testing

Sensitivity Time Control

PhotocellTurn to

moon symbolfor night only

Turn to sun symbol for 24 houroperation

(lights turn onnight and day)

Test Period:

The sensor has a 3 minute TestPeriod which allows it to be aimedand walk tested day or night.

• For the first 30 seconds, the lightswill be turned on. During this time,test that all fixtures and lamps function properly.

• For the next 3 minutes, the sensorwill keep lights on for 5 secondseach time it detects movement in itsDetection Zone. The sensor willchange to Automatic Mode after the3 minute Test Period.

• If another 3 minute Test Period isdesired, turn the power off for atleast 10 seconds and back on again.

Walk Test:

The purpose of the Walk Test is tocheck and adjust the coverage pattern.

1. Aim the sensor approximately tocover the area you desire.

2. Start outside the Detection Zoneand walk across the zone until thelights go on. As distance from thesensor increases, it will take moremovement to be detected. Forinstance, at 10 feet, a half step willbe enough. while at 30 feet, severalsteps will be necessary.

Technical Tips:Lights Do Not Turn Off

1. Make sure sensor is not aimed atsomething that would move orchange temperature such as wavingbranches, water, air conditioners,windows or heating vents - even onneighboring property.You can test forinfrared sources in the area by placinga box or bag over the sensor. Putsensor into Test Mode. After the initial30 seconds of the lights being on,lights should stay off. Wave your handinside the bag in front of sensor.Lights should go on and then timeout. If sensor operates properly whencovered, check items 2-6.

Problem: Sensor is triggered byunwanted movement or heat source.

Solution: Mask lens in the direction ofthe source. Move sensor or source.

2. Make sure sensor is mounted firmlyand does not move even slightlywhen touched. If it moves, tighten allscrews.

3. Make sure that Mini Sensor is notmounted on an unstable object suchas a tree or a pole that will move inthe wind.

4. Was sensor wired hot? If so, circuitry may have been damaged.

5. Make sure sensor is not aimedwithin 30 feet of a road.

Problem: Passing cars activate sensor.

Solution: A 30’ safety zone betweenthe sensor and road is recommendedto avoid activation from passing cars.

You may also mask top of sensorlens to reduce range or simply rotatesensor so it is not aimed in the direc-tion of the street.

6. Make sure heat from lights is nottriggering sensor. Make sure thesensor is below and as far as possibleaway from lights.

7. Hi/Lo Models only: Rememberthat the lights will stay on in lowmode at 20% wattage from dusk todawn. This is normal operation. If thePhotocell Control is turned to thesun symbol, the lights will stay on inlow mode in low level light and night.If you desire low mode from duskuntil dawn only, turn the PhotocellControl fully counter clockwise to themoon symbol.Tips 1-6 above apply only if thelights are staying on in high fullwattage mode.

Branchesblowing may activate sensor

10

11

Technical Tips:Range appears limited

1. Check that the sensor is level fromside to side and pointed at the areayou desire. If unit is tilted, part of theDetection Zone may be high in theair over peoples heads.

Solution: Position sensor exactlylevel from side to side.

2. Check that the sensor is notmounted too high. If mounted above20 feet, much of the usable rangewill be lost.

Solution: Mounting at 5’ to 8’ allowsmaximum range.

3. If sensor is painted, make surethere is no paint on the lens and thatthe lens paint mask is removed.

4. Check that movement is not direct-ly towards sensor. Sensor will seemovement across its pattern morequickly.To fix, move the sensor.

5. Check that movement far awayand directly towards sensor is notentirely within one Detection Patternfinger.

Problem: Sensor will not detect untilmovement crosses from one fingerinto a second finger.

Solution: “Micro Adjust” sensor by tilt-ing mounting plate 1/16”.This smalladjustment may move the zones toallow earlier detection.

20’

20’

Technical Tips:Lights Do Not Turn On

1. Check that lamps and fixtureswork. Compare wiring to the WiringDiagram in this manual. Check thatthe power is on.

2. If installing during daylight, remem-ber that the sensor will provide a 3minute Test Period after power isturned on. After 3 minutes, the sensorwill switch to Automatic Mode and willnot work during daylight if thePhotocell Control is turned to or nearthe night only position (fully counterclockwise to the moon symbol).

If you require another 3 minute TestPeriod, turn the power off for at least10 seconds and back on again.

If you require the sensor to operateboth in low level light and at night,turn the Photocell Control knobclockwise to the sun symbol.

3. Check that lights from othersources, such as adjacent porchlights, garden lights, streetlights orlights from inside the house are not inthe sensor’s view. See #1 under“Lights Turn Off Too Quickly”.

4. Was sensor wired hot? If so, circuitry may have been damaged.

5. If sensor is painted, make surethere is no paint on the lens and thatthe lens paint mask is removed.

12

Lights Turn OffToo Quickly

1. Check if sensor is being “tricked”by reflected light. If lights shine orreflect into the photocell, (locatedbehind the lens), the unit will go onbriefly and turn off thinking it is daytime.

Problems:Lights reflect into photocell orlights shine directly into photocell.

Solution: Adjust Photocell Controlslightly clockwise, toward the sunsymbol. This allows the sensor tofunction in brighter ambient lightconditions. Alternatively, move thelights or mask the lens in thedirection of the lights or reflections.If the problem persists, it may benecessary to increase the lengthof the sun shield over the sensorusing weatherproof tape or someother material.

2. Check if “R” lamps, “A” lamps orself-ballasted PL lamps are beingused in a non-enclosed lampholderthat can be “seen” by the sensor. Ifso, switch to reflector PAR floodlightlamps or Quartz floods so the sen-sor is not affected by stray light. Ifusing PAR floodlights, consider usinglower wattage, energy saving lamps.

Self ballasted compact fluorescentlamps may cause the sensor tocycle on and off.

13

Technical Tips:Lights Turn On and Off Incorrectly

5. Make sure lights are not visiblefrom or reflecting back into sensor.Check for white or reflective surfacesclose to the sensor.

Solution: Aim sensor away fromlights and reflective objects or maskthe lens in the direction of the lightor reflection.

6. Heavy rain, snow or high windsmay activate the sensor occassionally.

Solution: Reduce sensitivity controlsettings, mount in a more protectedarea and/or mask the lens if this is aconstant problem.

7. Make sure sensor is not aimedwithin 30’ of a road or sidewalk.Passing cars will activate sensor.

Solution: Mask the top of the lens toreduce Detection Pattern Length.

8. Self ballasted PL lamps maycause cycling (on-off).

9. Check solutions 1,2,3,5 & 6 under“Lights Do Not Turn Off” (Page 10).

1. Make sure the sensor is installedon its own dedicated circuit free ofmotor loads such as HVACequipment, kitchen appliances orgarage door openers.

2. It is not recommended to wiresensors in parallel. More than onesensor wired together makes themdifficult to troubleshoot. Disconnectmultiple sensors and test separately.

3. Keep all people completely out ofthe detection pattern to make surethe sensor is not detecting them.

4. Make sure sensor is locatedbelow and as far as possible fromits lights. Heat from the lights maytrigger the sensor.

Solution: Move sensor below andaway from the lights.

14

Technical Tips:Lights Turn On For Unknown Reasons

1. Lights may turn on occassionallyduring rain, snow and windstormsbecause the sensor is detectingchanges in temperature. If this is aconstant problem, mount the sensorin a more protected area.

2. Tilt the sensor lower - it may beseeing distant objects moving.

3.You may not be aware that animalshave triggered sensor. Check sensoraiming to reduce nuisance triggeringor mask the lower part of the lenswith opaque weatherproof tape.

4. The sensor may turn on occassionally during voltage surges.

5. A possible source of “mysterious”sensor activations are strong localradio signals. Check for nearby CB,Ham, VHF radio transmitters orCellular telephones. The sensor maybe activated, but will not be perma-nently impaired by these signals.

5. Check other solutions mentionedunder on pages 12 &13.

15

Limited Warranty

Your Mini Sensor will be promptlyreplaced or repaired, at our option, ifit proves to be defective in workman-ship or materials within 5 years ofpurchase.

For repair or replacement, please callthe Tech Help Line at 888 RAB-1000for instructions.

If the sensor is out of warranty ordamage is unrelated to its originalmanufacture, return your unit freightprepaid to the address below. Pleaseinclude a description of the problemand a check for $20.00 (made out toRAB Electric). We will repair orreplace your unit promptly.

Under no circumstances shall RABElectric be liable for any incidental orconsequential damages arising out of or in connection with the use orperformance of this product or otherindirect damages with respect to lossof property or revenue or cost ofinstallation, removal or re-installation.This warranty gives you specific legalrights and you may also have otherrights which vary from state to state.Mini Sensor is designed to detect people or cars in the detection area.It should not be construed as a theftor crime prevention device. RABdoes not accept responsibility for anydamages resulting from intrusion orother crimes.

Toll FreeTechnical Assistance

If you need technical assistance,please do the following:

1. Re-read the Technical Tips sectionsof this manual.

2. Call the Tech Help Lineat 888 RAB-1000, 8AM to 4PMEastern Time M-F and we will be gladto help you. Before you call, pleasehave the following information handy:

a) Catalog number of your unit;b) Wattage, types and locations oflights connected to the sensor;c) The electrical circuit on which thesensor is installed.What else does itfeed? How is the sensor powerswitched?d) Serial Number (4 digits) on theback of the sensor.e) This installation Manual

Note: RAB Electric cannot give electrical wiring instructions byphone. Please consult a qualifiedelectrician.

RAB ELECTRIC MANUFACTURING, INC.170 Ludlow Avenue, Northvale, NJ 07647 USAOver 25 warehouses nationwide.

Tech Help Line Fax Back Website e-mail888 RAB-1000 888 RAB-1236 www.rabweb.com sales@rabweb.com©RAB Electric, 9/01