fert spreader manual · 2018-05-07 · giltrap fertiliser spreader using dickey-john® land...

Giltrap Spreader

Part Number: 595-0050 Giltrap Engineering Ltd P.O. Box 83, 7 Main North Rd Otorohanga 3900, New Zealand Phone: +64 7 873 4199 Fax: +64 7 873 8131

Operator’s Manual & Parts Book

Giltrap Fertiliser Spreader using DICKEY-john® Land Manager® SE

Spreader manual-June 2016.docx 2

Disclaimer Although every endeavour has been made to compile as near to complete records as possible for the machine described, it is possible some information is incomplete or missing. Giltrap Engineering request that you treat this book as a guide only, and offer any assistance necessary to procure the information or part you may require. For parts or service enquiries, please contact the applicable numbers on the previous page.

Produced April 2016

Copyright 2016 by Giltrap Engineering Ltd. Printed in New Zealand

All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited.



Table of Contents

Introduction ................................................................................................................... 5

Delivery .......................................................................................................................... 5

WARRANTY ............................................................................................................................................................. 6 SERIAL NUMBER IDENTIFICATION ........................................................................................................................... 7

General Safety ............................................................................................................... 8

PRE-SERVICE GUIDELINES & SETTINGS .............................................................................................................. 11 INITIAL SETUP ....................................................................................................................................................... 12

Power Supply .................................................................................................................................................. 12 Installing the Controller .................................................................................................................................. 12 Hydraulic Requirements ................................................................................................................................... 13 Coupling the Hydraulics ................................................................................................................................... 13 System Gain ...................................................................................................................................................... 14 Fine Tuning the System Gain ............................................................................................................................ 14 Spinner Speed Adjustment ................................................................................................................................. 15 Changing Spinners between Series and Parallel Flow ..................................................................................... 16

CHANGING SPINNER ROTATION ............................................................................................................................. 18 How to Change the Setup for Different Products............................................................................................. 19

USING THE LAND MANAGER SE CONTROLLER ...................................................................................................... 22 Controller Display ............................................................................................................................................ 23 Master Switch Module ...................................................................................................................................... 23 Clearing Operating Statistics ............................................................................................................................ 24 Channel Selection ............................................................................................................................................. 24 Adjusting Screen Contrast ................................................................................................................................ 24 Adjusting Back Light Intensity .......................................................................................................................... 24 Parameter Descriptions .................................................................................................................................... 25

OTHER SETTINGS YOU MAY REQUIRE ..................................................................................................................... 26 Setting Discharge Door Height 6601 / 8301 ..................................................................................................... 26 Ground Speed Calibration ................................................................................................................................ 28 Reducing Hydraulic Oil Heat Buildup .............................................................................................................. 28

FINE TUNING THE APPLICATION RATE ................................................................................................................... 29 BASIC SPREADER MAINTENANCE .......................................................................................................................... 30

Adjusting the Conveyor Belt.............................................................................................................................. 30 Greasing the Machine ....................................................................................................................................... 31

BULK DENSITIES ROUGH GUIDE ............................................................................................................................ 31 MEASURING BULK DENSITY OF PRODUCT ............................................................................................................. 33 DOOR OPENING CONSTANTS TABLE 6001/8301 .................................................................................................... 34 DOOR OPENING CONSTANTS TABLE 2501 ............................................................................................................. 37 SPREADING RATE GUIDE CHART ........................................................................................................................... 39 CONNECTION OF 3

RD PARTY GPS SYSTEMS ............................................................................................................ 40

Coverage Mapping ............................................................................................................................................ 40 GPS Ground Speed Signal ................................................................................................................................ 41

TROUBLESHOOTING ............................................................................................................................................... 42

Parts Book Section ..................................................................................................... 47

ELECTRONIC LOOM LAYOUT ................................................................................................................................. 48 MAIN 7 PIN CONNECTION BETWEEN TRACTOR AND SPREADER .............................................................................. 48 TRANSFERS & LABELS ........................................................................................................................................... 50 FLOOR CONVEYOR COMPONENTS .......................................................................................................................... 51 SPINNER ASSEMBLY 6001/8301 ............................................................................................................................. 53 SPINNER ASSEMBLY 2501-5001 ............................................................................................................................ 55 HYDRAULIC REAR DOOR ASSEMBLY .................................................................................................................... 57 AXLE ASSEMBLY ................................................................................................................................................... 58 HUB ASSEMBLY – ADR ......................................................................................................................................... 59 MONROC 60MM HUBS ........................................................................................................................................... 61



MONROC 70MM HUBS ........................................................................................................................................... 62 MONROC 80MM HUBS ........................................................................................................................................... 63 MONROC 90MM HUBS ........................................................................................................................................... 64 MONROC 100MM HUBS.......................................................................................................................................... 65 DOOR CONTROL VALVE – HYHCV-491 ............................................................................................................... 67 DOOR CONTROL VALVE – HYHCV-3213 ............................................................................................................. 68 SPREADER CONTROL VALVE – HYHCV-2950A ................................................................................................... 69 FLOOR CONTROL VALVE – 2420-1 ........................................................................................................................ 70 SPINNER CONTROL VALVE – 2451 ......................................................................................................................... 71 DUAL ROTATION SPINNER CONTROL VALVE – 821 P8 .......................................................................................... 72 GEARBOX DETAILS – RT200 ................................................................................................................................. 73 GEARBOX DETAILS – RT300 ................................................................................................................................. 74 GEARBOX DETAILS – RT400 ................................................................................................................................. 75 GEARBOX DETAILS – RT400-2V ........................................................................................................................... 76 OPTIONAL ROLL-OVER COVER .............................................................................................................................. 77 OPTIONAL LIGHTS ................................................................................................................................................. 77



Introduction

Thank you for purchasing a Giltrap product. Giltrap Engineering Ltd has enjoyed a

long-standing success with their machinery. We would like you to enjoy the benefits of

owning a Giltrap too. By following the guidelines laid out in this book, you will ensure

trouble free, low maintenance operating for years.

Giltrap Engineering Ltd is a progressive company which continually strives to satisfy

your needs, so we welcome any feedback which you can provide to help us improve

our products and services and to ensure that they perform to your expectations. Any

constructive comments about this operator’s manual are also welcome.

Your machine has been designed to perform its task efficiently and with a minimum of

maintenance. This handbook provides safety guidelines, instructions, maintenance

requirements and parts listings. We recommend that you read the entire handbook,

before operating the machine as this will enable you to take full advantage of your new

machine’s considerable potential.

Delivery

Before you begin to use your machine, please check it to make sure there is no

delivery damage. If damage is evident, contact the dealer who supplied the machine

so that they can make the appropriate claims.

If you have any other queries, please contact your dealer or Giltrap Engineering Ltd

(0800 80 GILTRAP).

Please fill in the details below for future reference.

Model: Serial No: Delivery Date: Dealer:



Warranty

The goods specified in the Price List as designed and supplied by Giltrap Engineering Ltd are

warranted against faulty workmanship and defective materials for a period of 24 months from

the date of purchase. In addition to the primary 24 month warranty for Giltrap products, there is

a further 12 month structural warranty for the goods, against faulty workmanship and/or

defective materials for structural items only. The structural warranty does not apply to

electronics or component parts.

Such warranty is subject to the following conditions:

1. This warranty covers the repair or replacement of parts or machinery sold by the

manufacturer and damaged as a result of the faulty workmanship or materials in such parts or

machinery. It does not extend to any other loss or damage including consequential loss or

damage or loss to other property or persons.

2. Without limiting the generality of paragraph 1 above, this warranty does not cover the

following:

(a) Travel expenses.

(b) Damage caused by accident, misuse or abuse.

(c) Damage to any goods which have been altered or modified by someone other than the

manufacturer or its authorised agent.

(d) Damage or loss to the goods due to their unsuitability for any particular use or for using

with any particular tractor except where such use or tractor had been specifically approved by

the manufacturer.

(e) Damage or loss where the fitting and installation of the goods were not carried out by the

manufacturer or its authorised dealer.

3. Procedure for recovery under warranty.

No loss or damage will be covered by this warranty unless the loss or damage is reported

immediately to the dealer (who will contact the distributor who will advise whether it is

covered by the warranty and undertake the necessary action).

No warranty repair work is to be undertaken prior to an order number being obtained. This warranty shall be interpreted according to the laws of New Zealand and the parties agree

to submit to the jurisdiction of the Courts of New Zealand.



Serial Number Identification

Before ordering any parts, check the serial number of the machine and include this information with all orders.



General Safety For the safety of others and yourself, please read and follow the precautions in this operator’s manual. Pay particular attention to the following safety aspects of operating machinery. Do not ride on or allow passengers on the machine. Always use a recognised hitch pin with a safety clip to hook trailed implements on behind the tractor. When pulling trailed implements or loads, be sure to use a tractor of greater or equal weight than the combined weight of the load and trailer.



Carry a suitable fire extinguisher. A fire can ignite under certain conditions, so please take the following precautions:

After running your machine for a short time, check for defective bearings. A faulty bearing can become very hot, eventually discolouring, requiring immediate replacement.

Do not allow combustible material to accumulate inside guards or around rollers and other moving parts.

If your machine becomes blocked, stop immediately and remove the obstruction.

Be careful when operating in hot or dry conditions or on extreme fire risk days. Never operate your machine without the safety guards in place. All chains should be properly adjusted and replaced when necessary.



Release all hydraulic pressure from implements before commencing service work. Never look for suspected oil leaks with your hands or body - use a piece of cardboard instead. Any fluid which penetrates the skin will have to be removed immediately by a medical expert. Seek specialist advice on this type of injury. Never attempt to unblock equipment while it is still operating. Always disengage power take-off, hydraulics and shut down engine before removing materials, checking or servicing. Failure to follow these precautions is likely to result in serious injury. Wear proper protective clothing. Loose attire can easily be snagged by rotating machinery resulting in serious injury or death.



Wheel Nut Recommended Torque Settings M18 - 200 ft/lbs or 270Nm M20 - 280 ft/lbs or 380Nm

Axle Mounting Bolt Recommended Torque Settings M16 - 180 ft/lbs or 245Nm M20 - 355 ft/lbs or 480Nm

Recommended Tyre Pressures 11.5/80-15.3 76psi 5.25 bar 400/60-15.5 65psi 4.5 bar 15/70-18 66psi 4.6 bar 385/65-22.5 (15Rx22.5) 79psi 5.5 bar 500/45-22.5 52psi 3.6 bar 500/60-22.5 40psi 2.8 bar

Pre-Service Guidelines & Settings

Prior to delivering your machine, your dealer should have completed a pre-delivery check. It is beneficial to check the following points before using the machine for the first time.

CHECK ALL WHEEL NUTS ARE SUFFICIENTLY TIGHT.

CHECK ALL TYRE PRESSURES ARE CORRECT.

CHECK ALL AXLE MOUNTING BOLTS AND NUTS ARE SUFFICIENTLY TIGHT.

THE CONVEYOR BELT should be checked for alignment and tension, and adjusted if necessary to ensure it is tracking correctly. See page 22 for information on conveyer belt adjustment.

THERE ARE SEVERAL GREASE POINTS on all machines. Check the yellow label on the side of your machine to see how many grease points there are. You should fully grease everything before running it for the first time. See page 23 for lubrication details.



Initial Setup

Power Supply

The spreader is computer controlled therefore the display will require installing within view of the operator. The power cable needs to be connected together to a 12VDC power supply capable of supplying up to 3A. Fuse is rated to 5A

Installing the Controller

Select a suitable position for mounting the bracket assembly (P/N: D/J Monitor Cradle). The braided ground wire (if supplied) should be screwed to the vehicle frame.

Black – negative Red – positive



Hydraulic Requirements

The spreader is fitted as standard with two 32cc hydraulic motors running in parallel, requiring an oil flow of 60 l/min @ 2500 psi. For tractors with flows below this amount, it is possible to plumb the motors in a series arrangement. In this setup, 35 l/min will suffice. Two spinner motors running in series. If the two motors are connected in series, flows higher than 35 l/min will cause the extra oil flow to bypass back to the tractor through the built in control valve. The higher the bypass flow, the higher the pressure in the system. To keep the pressures as low as possible keep the flow down to the recommended 35 to 40 l/min. Two spinner motors running in parallel. This option gives the spinners more torque and runs the spinners at lower pressures but the machine would then only operate with a minimum of 60 l/min flow. See the diagram below to change between parallel and series. If the hydraulic flow from the tractor is adjustable, reduce the flow to slightly above the point where the spinners begin to slow.

Coupling the Hydraulics

The pressure hose must be coupled to a high pressure outlet point on the tractors external system. The return hose can be coupled into the same double acting bank using the quick release coupling supplied but can give better performance if plumbed directly back to tank via a large ¾” or 1” dump connection. With the tractor at idle, engage the hydraulics. For most common setups, the right hand spinner should rotate clockwise and the left hand spinner run anticlockwise. Nothing should operate when the hydraulics are reversed. Note: 2501 Orchard, 6601 and 8301 machines have a reversible spinner circuit fitted as standard so the spinner direction can be reversed if required for bulky material such as mulch or compost. (See below for further details)



SYSTEM ENTER

ENTER

ENTER

System Gain

This is required when a spreader is first setup on a tractor. It ‘tunes’ the computers response to the tractors hydraulic flow. Note:

Before running the Automatic Gain, ensure all the controlling parameters are correctly preset including decimal point being in the correct place. See page 9 for default settings and how to set them.

The machine needs to be empty

The machine does not need to be moving. Press AUTOMATIC GAIN . You may need to enter a password (this is factory set to 664). Do you need to limit the max channel output during cal? NO Operate the tractor at normal operating revs before pressing . Material will be dispensed during calibration if the machine is loaded.

Fine Tuning the System Gain

The system gain may be fine-tuned through the Channel Setup screen in SETUP Mode. Sometimes nonlinear components in the control channel causes oscillation or sluggishness at certain application rates. To fine tune, decrease the SYSTEM GAIN value slightly if the channel oscillates. Increase the SYSTEM GAIN value if the channel is sluggish.



Spinner Speed Adjustment

For most applications, adjust the spinners to 950 rpm using the spinner valve hand knob. Decrease the RPM for narrow width applications. The RPM speed can be viewed on the controller by pressing the OPERATE button. 6601-8301 Other Models

Spinner RPM adjustment

Clockwise – Decrease speed

Anti-clockwise – Increase Speed

Spinner RPM speed

adjuster

Models 3802-5001

Model 2501 and dual rotation

spinners other than 6601 & 8301



Changing Spinners between Series and Parallel Flow

The Giltrap spreader has been delivered with its hydraulic system set up to operate the spinners with parallel flow, this is best suited to tractors that supply an oil flow of 60 litres per minute or more, if necessary this can be changed to series flow to suit lower flow tractors. 6601 & 8301

A B B A

A. XEOA XXN

B. XEAA XXN

Series Parallel Cartridge ID



2501-5001



Changing Spinner rotation

This is standard on 6601 & 8301 machines

Remove Valve cover

NOTE: It is very important that the cover is replaced for operation, as it offers maximum

protection to the machines electronic and hydraulic systems.

Remove cover

Swap cartridges to reverse

spinner rotation, see

following page for further

information



A B

Normal Spinner Operation – Light products (use with most fertilisers for best spread pattern)

A) XEOA XXN

B) XEAA XXN

A B

Reverse Operation –Bulky products

A) XEOA XXN

B) XEAA XXN



How to Change the Setup for Different Products

1. Select the

application rate

2. Choose your average driving speed (while spreading) this

shows suggested door height

3. Constant for computer – Choose the

number of your model machine

4. Change the door

height to suggested height from off the chart



Press SETUP to change the settings. Switch must be in the OFF position. Press UP or DOWN to move to the setting you want to change.

APPLICATION RATE Set desired spread rate in kg per Ha

DENSITY Set material density in kg per litre

INC/DEC STEP 0.0 kg/ha

MINIMUM RATE 0.0 kg/ha

MAXIMUM RATE 15000 kg/ha

SPREADER CONST Get this from the Spreading Rate Chart

MANUAL SPEED 15.0 km/h

MIN OVERRIDE 0.0 km/h

SHUT OFF SPEED 0.01 km/h

NUM OF SECTIONS 1

12V ON NO

WIDTH SECTION 1 Set driving width in metres

DRAG BELT SINGLE

PRODUCT LEVEL DISABLED

SYSTEM GAIN Preform system gain to get this value

DRIVING WIDTH

SETUP

You only need to change these

settings

5. Change the controller settings



Use the green arrow keys to adjust the highlighted settings. Use to select the digit. Use to change the value of the highlighted digit. Note: Make sure the decimal point is in the right place. Press ENTER after changing each setting to save it. Press OPERATE to return to the front screen.

OPERATE

ENTER

6.

Engage the hydraulics; put the switch into AUTO and drive!



Using the Land Manager SE controller

Controller Display

BUTTON There are four operating screens which are: SPREADER, ACCESSORY, ACCUMULATORS and ALARM HISTORY. Press the OPERATE button to rotate through the screens. Also press the OPERATE button to return to operation after making any setting changes. BUTTON Use the SETUP button to enter CHANNEL 1 SETUP. This is where spreading parameters are adjusted. The table on page 20 lists parameters. BUTTON Press the SYSTEM button to enter the SYSTEM MENU.

Master Switch Module

The Master Switch Module allows the user to start and stop product application through a single switch. The three switch positions include: • Auto • Off • Manual (momentary position)

Channel selection Spread rate target Kilograms per hectare rate Kilograms per hour Current speed Area covered

OPERATE

SETUP

SYSTEM



The typical operating position for field application is AUTO. In this position, ground speed controls the dispersal rate. When ground speed is reduced to zero, all application ceases. The OFF position of the switch inhibits all product flow. Generally, the MANUAL (momentary) position is for applications at very slow speeds (i.e., startup from rest). The ground speed startup value for the MANUAL position is programmable under the ground speed configuration. Note: The controller can be locked into MANUAL by holding the master switch in the MANUAL position and pressing the RIGHT arrow key. The MANUAL position forces the controller to use the manual ground speed, which minimizes system lags when starting up from slow speeds. To exit this condition and return to AUTO mode, the master switch must be turned OFF then back to AUTO.

Clearing Operating Statistics

Press OPERATE twice to enter ACCUMULATORS. Press CLEAR to clear SPREADER or SYSTEM depending which figure has been highlighted.

Channel Selection

Press OPERATE to get into the main operating screen. Press to highlight SPREADER and press button to toggle the channel on. The screen should now show the spreading rate. Then press the setup button.

Adjusting Screen Contrast

Press OPERATE to get into the main operating screen. Press button to darken the screen and the button to lighten the screen

Adjusting Back Light Intensity

Press OPERATE to get into the main operating screen. Press button to darken the backlight or to brighten the backlight.

▲



Parameter Descriptions

1. APPLICATION RATE. Target rate for applying the product. 2. DENSITY. Relative density of the material being applied. It represents the

weight of 1 litre of product. 3. INC/DEC STEP. The desired increment/decrement value to allow the operator

to change the application rate by a specified amount during application (on-the-go) through the field.

4. MINIMUM RATE. Minimum acceptable product application rate the system allows.

5. MAXIMUM RATE. Maximum acceptable product application rate the system allows.

6. SPREADER CONSTANT. This value represents the pulse count produced by the sensor over a given distance (refer to GROUND SPEED CALIBRATION to calculate the constant).

7. MANUAL SPEED. This is an internally generated ground speed rate whenever the Master Switch module switch is held into the MANUAL position. This value may be set to any speed within the delivery capabilities of the system. This speed is also used when GROUND SPEED OVERRIDE is selected from the Manual Overrides screen.

8. MIN OVERRIDE. A minimum ground speed that automatically takes over system control between its set point and the SHUT OFF SPEED set point during slow down conditions.

9. SHUT OFF SPEED. The minimum ground speed allowed before the system ceases operation.

10. NUM OF SECTIONS. The total amount of boom sections used. Maximum of 6 sections.

11. 12V ON. YES indicates that 12V activates the solenoid. NO indicates that grounding activates the solenoid.

12. WIDTH SECTION 1. Spreading width (bout width). 13. DRAG BELT. Type of drag belt delivery system. Dual or Single belt/chain. 14. PRODUCT LEVEL. When ENABLED, the amount of product remaining is

displayed on the PRODUCT LEVEL operate screen. The product level decreases as material is applied. When this is ENABLED the reset level and alarm level values are added to the SETUP menu structure and needs to be set.

15. SYSTEM GAIN. Affects the response of the control valve created by changes in ground speed. The larger the number the faster the response time. In field application, if the valve seems to be moving too rapidly and tends to be oscillating, this number should be lowered. The number may be as low as 1 or smaller but cannot be 0.0. If the valve seems to be moving too slowly, this value should be increased. The starting value is automatically set during Automatic Gain Calibration.



Other settings you may require

Setting Discharge Door Height 6601 / 8301

The door is controlled by a separate hydraulic circuit from the floor and spinners; it is

recommended that this circuit is connected to a tractor spool valve that has been adjusted to

provide low flow to reduce speed of movement.

The 5001 – 8301 have 11 positions including fully closed. Preset the opening to as per the table on page 20 depending on the product being spread. A sticker of this chart has been placed on the machine; there is also a copy without annotations at the rear of this manual. Measure the door opening (from top of belt not cleats to bottom of door) and find the matching parameter in the table. Note: If the application rate is very high and the controller displays the error message ‘VALVE FULL OPEN’, increase the opening size but remember to also adjust the parameter to reflect this. Note that the 6601 and 8301 have an optional 2 speed gearbox available to spread high rates when necessary. If the application rate is very fine, you may need to reduce the opening size and adjust the parameter to reflect this.

Remove shaft lock pin, and move collar to control height that door

will open to.

IMPORTANT – It is vital that the machine is operated with the door

opened fully against collar.



Setting Discharge Door Height 2501 - 5001

The 2501 – 5001 models have 14 positions including fully closed. Preset the opening to as per the table on page 20 depending on the product being spread. Measure the door opening (from top of belt not cleats to bottom of door) and find the matching parameter in the table. Note: If the application rate is very high and the controller displays the error message ‘VALVE FULL OPEN’, increase the opening size but remember to also adjust the parameter to reflect this. Note that the 6601 and 8301 have an optional 2 speed gearbox available to spread high rates when necessary. If the application rate is very fine, you may need to reduce the opening size and adjust the parameter to reflect this.



SYSTEM

ENTER

ENTER

ENTER

ENTER

Ground Speed Calibration

This is done by driving over a measured 100m straight distance. It will have been factory preset and will only need to be redone if the wheels have been changed or there are operating inaccuracies. Process:

1. Mark out a 100m course that you are able to drive in a straight line with the tractor and attached spreader.

2. Position the tractor and spreader at the start of the pre-marked course

3. Press and select GROUND SPEED by using the blue arrows, press the button. If needed use the green arrows to enter the password (factory preset to 664)

4. Use the blue arrows to select “Start Cal” press the button.

5. The screen will display “Cal in progress” drive the 100m course at approximately 5km/hr without stopping.

6. When you cross the end of the 100m pre-marked course press the button to stop the calibration process.

7. Press the button to accept the value.

Repeat this process twice to check accuracy.

Reducing Hydraulic Oil Heat Buildup

To reduce heat on tractors with adjustable flow hydraulics, follow the method below. 1. Set the tractor hydraulic flow adjustment setting to maximum. 2. Adjust the tractor engine revs to normal operating speed. 3. Adjust the spinners to the correct speed. 4. Lower the hydraulic flow until the spinners begin to lose speed then increase

slightly. Note: The hydraulic flow may need to be increased if the machine is unable to discharge enough product for high application rates. (Discharge door is fully open and controller error reads ‘VALVE FULL OPEN’.)



Fine Tuning the Application Rate

If a small application rate error is consistently over or under, fine tuning the Constant number may be required. Typically, small errors result from overall spreader variations. Small consistent errors may be compensated for by adjusting the value of the spreader constant the same percentage as the error. For example, your application rate is set at 1000 kg per ha and over a period of time you discover you are actually spreading 1050 kg per ha (5% too high). This means the spreader constant must be reduced by 5% or lowered to 95% of the original value. If the Spreader Constant is now 1000, the new value is calculated as follows;

Present Spreader Constant x Percent of original target = New Spreader Constant

Therefore: a 5% decrease is 1000 x .95 = 950 If the product application is 5% under applied, the spreader constant requires raising from 100% to 105%. In this case, the number is calculated as follows:

A 5% increase is 1000 x 1.05 = 1050



Basic Spreader Maintenance

Adjusting the Conveyor Belt

If the drive roller slips (belt won’t turn) hold a spanner on the locking nut and tighten (turn clockwise) the belt adjustment screw (1 full turn with spanner on both sides of the machine) and retry.

If the belt moves across to one side, hold a spanner on the locking nut on the side that the belt moved to and tighten (turn clockwise) the belt adjustment screw ¼ turn per time then let it run for 5 minutes. The belt will move away from the side that you tighten.

Do not touch the rear adjuster nuts. These are for setting the rear roller square to the bin and should not need to be adjusted.

Belt adjustment screw

Locking nut



Greasing the Machine

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Bulk Densities Rough Guide

Please note these densities are a guide only and for accurate spreading each batch of product should be measured with the provided scales and measuring cup as per the instructions on the following page

PRODUCT kg / liter

CAN 1.1

DAP 1.1

Dolomite 1.4

Durasul Sulphur 1.35

Granmag 1.1

Lime 1.55

MAP 1.1

Meat and Bone Meal 0.8

Muriate of Potash 1.2

Nitrophoska 12-10-10 1.1

Nitrophoska Blue 1.1

Reactive Rock - Sechura 1.5

Salt 1.2

Serpentine Super 1.25

Sulphate of Ammonia 1.0

Sulphate of Potash 1.1

Sulphur (raw) 1.35

Superphosphate (granular) 1.2

Superphosphate (powder) 1.1

Triple Super 1.15

Urea 0.85



Measuring Bulk Density of Product

Follow the instructions below for the most accurate way of measuring the bulk density of

products, this is crucial in order to achieve accurate rates of spreading.

Turn scale on by pressing and holding

button marked

Ensure units are in grams (displayed g),

if needed change by pressing the unit

button

Place empty cup on scale and then zero

scale by pressing button marked

Fill the cup with product, ensuring it is

level with the top

Weigh the product

Divide the weight in grams by 1000 to

get the product density.

For example if the cup weighed 1644

grams the density would = 1.64KG/L

A cup weighing 900 grams would =

0.90KG/L

Take 3 samples of product and average

them for best results

Enter density into Dickey John system



Door Opening Constants Table 3802 - 8301

Measure from the belt surface (not the ribs) to the bottom of the door.

Trailer Spreader 3802-8301

Door opening

Constant Door

opening Constant

Door opening

Constant

10 84.70 55 15.40 100 8.47

11 77.00 56 15.13 101 8.39

12 70.58 57 14.86 102 8.30

13 65.15 58 14.60 103 8.22

14 60.50 59 14.36 104 8.14

15 56.47 60 14.12 105 8.07

16 52.94 61 13.89 106 7.99

17 49.82 62 13.66 107 7.92

18 47.06 63 13.44 108 7.84

19 44.58 64 13.23 109 7.77

20 42.35 65 13.03 110 7.70

21 40.33 66 12.83 111 7.63

22 38.50 67 12.64 112 7.56

23 36.83 68 12.46 113 7.50

24 35.29 69 12.28 114 7.43

25 33.88 70 12.10 115 7.37

26 32.58 71 11.93 116 7.30

27 31.37 72 11.76 117 7.24

28 30.25 73 11.60 118 7.18

29 29.21 74 11.45 119 7.12

30 28.23 75 11.29 120 7.06

31 27.32 76 11.14 121 7.00

32 26.47 77 11.00 122 6.94

33 25.67 78 10.86 123 6.89

34 24.91 79 10.72 124 6.83

35 24.20 80 10.59 125 6.78

36 23.53 81 10.46 126 6.72

37 22.89 82 10.33 127 6.67

38 22.29 83 10.20 128 6.62

39 21.72 84 10.08 129 6.57

40 21.18 85 9.96 130 6.52

41 20.66 86 9.85 131 6.47

42 20.17 87 9.74 132 6.42

43 19.70 88 9.63 133 6.37

44 19.25 89 9.52 134 6.32

45 18.82 90 9.41 135 6.27

46 18.41 91 9.31 136 6.23

47 18.02 92 9.21 137 6.18

48 17.65 93 9.11 138 6.14

49 17.29 94 9.01 139 6.09

50 16.94 95 8.92 140 6.05

51 16.61 96 8.82 141 6.01

52 16.29 97 8.73 142 5.96

53 15.98 98 8.64 143 5.92

54 15.69 99 8.56 144 5.88




Door opening

Constant Door

opening Constant

Door opening

Constant

145 5.84 190 4.46 235 3.60

146 5.80 191 4.43 236 3.59

147 5.76 192 4.41 237 3.57

148 5.72 193 4.39 238 3.56

149 5.68 194 4.37 239 3.54

150 5.65 195 4.34 240 3.53

151 5.61 196 4.32 241 3.51

152 5.57 197 4.30 242 3.50

153 5.54 198 4.28 243 3.49

154 5.50 199 4.26 244 3.47

155 5.46 200 4.24 245 3.46

156 5.43 201 4.21 246 3.44

157 5.39 202 4.19 247 3.43

158 5.36 203 4.17 248 3.42

159 5.33 204 4.15 249 3.40

160 5.29 205 4.13 250 3.39

161 5.26 206 4.11 251 3.37

162 5.23 207 4.09 252 3.36

163 5.20 208 4.07 253 3.35

164 5.16 209 4.05 254 3.33

165 5.13 210 4.03 255 3.32

166 5.10 211 4.01 256 3.31

167 5.07 212 4.00 257 3.30

168 5.04 213 3.98 258 3.28

169 5.01 214 3.96 259 3.27

170 4.98 215 3.94 260 3.26

171 4.95 216 3.92 261 3.25

172 4.92 217 3.90 262 3.23

173 4.90 218 3.89 263 3.22

174 4.87 219 3.87 264 3.21

175 4.84 220 3.85 265 3.20

176 4.81 221 3.83 266 3.18

177 4.79 222 3.82 267 3.17

178 4.76 223 3.80 268 3.16

179 4.73 224 3.78 269 3.15

180 4.71 225 3.76 270 3.14

181 4.68 226 3.75 271 3.13

182 4.65 227 3.73 272 3.11

183 4.63 228 3.71 273 3.10

184 4.60 229 3.70 274 3.09

185 4.58 230 3.68 275 3.08

186 4.55 231 3.67 276 3.07

187 4.53 232 3.65 277 3.06

188 4.51 233 3.64 278 3.05

189 4.48 234 3.62 279 3.04




Door opening

Constant Door

opening Constant

Door opening

Constant

280 3.03 325 2.61 370 2.29

281 3.01 326 2.60 371 2.28

282 3.00 327 2.59 372 2.28

283 2.99 328 2.58 373 2.27

284 2.98 329 2.57 374 2.26

285 2.97 330 2.57 375 2.26

286 2.96 331 2.56 376 2.25

287 2.95 332 2.55 377 2.25

288 2.94 333 2.54 378 2.24

289 2.93 334 2.54 379 2.23

290 2.92 335 2.53 380 2.23

291 2.91 336 2.52 381 2.22

292 2.90 337 2.51 382 2.22

293 2.89 338 2.51 383 2.21

294 2.88 339 2.50 384 2.21

295 2.87 340 2.49 385 2.20

296 2.86 341 2.48 386 2.19

297 2.85 342 2.48 387 2.19

298 2.84 343 2.47 388 2.18

299 2.83 344 2.46 389 2.18

300 2.82 345 2.46 390 2.17

301 2.81 346 2.45 391 2.17

302 2.80 347 2.44 392 2.16

303 2.80 348 2.43 393 2.16

304 2.79 349 2.43 394 2.15

305 2.78 350 2.42 395 2.14

306 2.77 351 2.41 396 2.14

307 2.76 352 2.41 397 2.13

308 2.75 353 2.40 398 2.13

309 2.74 354 2.39 399 2.12

310 2.73 355 2.39 400 2.12

311 2.72 356 2.38

312 2.71 357 2.37

313 2.71 358 2.37

314 2.70 359 2.36

315 2.69 360 2.35

316 2.68 361 2.35

317 2.67 362 2.34

318 2.66 363 2.33

319 2.66 364 2.33

320 2.65 365 2.32

321 2.64 366 2.31

322 2.63 367 2.31

323 2.62 368 2.30

324 2.61 369 2.30



Door Opening Constants Table 2501

Measure from the belt surface (not the ribs) to the bottom of the door.

Mini Spreader 2501

Door opening

Constant Door

opening Constant

Door opening

Constant

10 102.60 55 18.65 100 10.26

11 93.27 56 18.32 101 10.16

12 85.50 57 18.00 102 10.06

13 78.92 58 17.69 103 9.96

14 73.29 59 17.39 104 9.87

15 68.40 60 17.10 105 9.77

16 64.13 61 16.82 106 9.68

17 60.35 62 16.55 107 9.59

18 57.00 63 16.29 108 9.50

19 54.00 64 16.03 109 9.41

20 51.30 65 15.78 110 9.33

21 48.86 66 15.55 111 9.24

22 46.64 67 15.31 112 9.16

23 44.61 68 15.09 113 9.08

24 42.75 69 14.87 114 9.00

25 41.04 70 14.66 115 8.92

26 39.46 71 14.45 116 8.84

27 38.00 72 14.25 117 8.77

28 36.64 73 14.05 118 8.69

29 35.38 74 13.86 119 8.62

30 34.20 75 13.68 120 8.55

31 33.10 76 13.50 121 8.48

32 32.06 77 13.32 122 8.41

33 31.09 78 13.15 123 8.34

34 30.18 79 12.99 124 8.27

35 29.31 80 12.83 125 8.21

36 28.50 81 12.67 126 8.14

37 27.73 82 12.51 127 8.08

38 27.00 83 12.36 128 8.02

39 26.31 84 12.21 129 7.95

40 25.65 85 12.07 130 7.89

41 25.02 86 11.93 131 7.83

42 24.43 87 11.79 132 7.77

43 23.86 88 11.66 133 7.71

44 23.32 89 11.53 134 7.66

45 22.80 90 11.40 135 7.60

46 22.30 91 11.27 136 7.54

47 21.83 92 11.15 137 7.49

48 21.38 93 11.03 138 7.43

49 20.94 94 10.91 139 7.38

50 20.52 95 10.80 140 7.33

51 20.12 96 10.69 141 7.28

52 19.73 97 10.58 142 7.23

53 19.36 98 10.47 143 7.17

54 19.00 99 10.36 144 7.13



Mini Spreader 2501

Door opening

Constant Door

opening Constant

Door opening

Constant

145 7.08 190 5.40 235 4.37

146 7.03 191 5.37 236 4.35

147 6.98 192 5.34 237 4.33

148 6.93 193 5.32 238 4.31

149 6.89 194 5.29 239 4.29

150 6.84 195 5.26 240 4.28

151 6.79 196 5.23 241 4.26

152 6.75 197 5.21 242 4.24

153 6.71 198 5.18 243 4.22

154 6.66 199 5.16 244 4.20

155 6.62 200 5.13 245 4.19

156 6.58 201 5.10 246 4.17

157 6.54 202 5.08 247 4.15

158 6.49 203 5.05 248 4.14

159 6.45 204 5.03 249 4.12

160 6.41 205 5.00 250 4.10

161 6.37 206 4.98 251 4.09

162 6.33 207 4.96 252 4.07

163 6.29 208 4.93 253 4.06

164 6.26 209 4.91 254 4.04

165 6.22 210 4.89 255 4.02

166 6.18 211 4.86 256 4.01

167 6.14 212 4.84 257 3.99

168 6.11 213 4.82 258 3.98

169 6.07 214 4.79 259 3.96

170 6.04 215 4.77 260 3.95

171 6.00 216 4.75 261 3.93

172 5.97 217 4.73 262 3.92

173 5.93 218 4.71 263 3.90

174 5.90 219 4.68 264 3.89

175 5.86 220 4.66 265 3.87

176 5.83 221 4.64 266 3.86

177 5.80 222 4.62 267 3.84

178 5.76 223 4.60 268 3.83

179 5.73 224 4.58 269 3.81

180 5.70 225 4.56 270 3.80

181 5.67 226 4.54 271 3.79

182 5.64 227 4.52 272 3.77

183 5.61 228 4.50 273 3.76

184 5.58 229 4.48 274 3.74

185 5.55 230 4.46 275 3.73

186 5.52 231 4.44 276 3.72

187 5.49 232 4.42 277 3.70

188 5.46 233 4.40 278 3.69

189 5.43 234 4.38 279 3.68



Spreading Rate Guide Chart



Connection of 3rd Party GPS Systems

Coverage Mapping

CONTACT GPS SUPPLIER FOR REQUIRED INPUTS / WIRING INFORMATION

There is 2 possible ways to allow the Giltrap spreader to control turning coverage mapping off

and on within 3rd

party GPS systems. This is via signal voltage or switching:

Signal Voltage

Certain systems require a voltage signaling that the machine is spreading to toggle coverage

mapping on and off. The Giltrap spreader will output a 12v 10mA signal voltage on the red

wire labelled “GPS feed” whenever the belt is turning.

This wire can be directly connected to the relevant input of your GPS system. In certain cases

10mA is not enough to trigger coverage mapping and Giltrap GPS coverage relay (part number

135-4545) will be required to be installed as per below, this will increase the current to a level

capable of triggering coverage. Please install this relay as shown below.

It is possible to allow the Giltrap

spreader to connect to various 3rd

party systems.

This is achieved by connecting in

various ways to the GPS fly lead.

Red wire labelled “P6 GPS”

Black wire labelled “Speed feed”

Blue wire labelled “negative”



Switching

Certain systems require a connection to be established between two pins/wires, to do this

connect the Giltrap GPS coverage relay (part number 135-4545) will need to be connected as

shown below

GPS Ground Speed Signal

It is possible to utilise certain GPS systems to provide a ground speed signal, in order to do this

it first must be ascertained if the GPS system is capable of providing a simulated radar output

(this is somewhat of an obsolete standard, but a few systems are still capable of it) the output

should be 28.65 pulses per foot (93.996 pulses per meter) with a frequency of 42Hz per mph

(26.10 Hz per Km/h)

If the GPS unit is capable of supplying this output, then the next steps are:

Disconnect the wheel sensor from the junction board of the fert spreader (you can

completely remove sensor if you want)

Connect the relevant connection of the GPS system to the lead labelled “speed feed” on

the GPS fly lead

Set the ground speed constant in the Dickey John monitor to 5730



Troubleshooting

Problem Cause Solution

System does not operate in AUTO or MANUAL

Programming may be incorrect Be sure the channel is turned on. Also check the operation of the implement switch.

Check Master Switch Module cable and switch

Ensure continuity from the connector and the module is present. Also ensure no shorts between conductors exist. Check the switch for correct operation.

Check main cable wiring Check the wiring between the Master Switch Module and the console. Check for open or shorted conductors.

Check the valve coil

Check for correct voltages and signals to the actuator. Fuse may be blown Check coil plug Check coil

+12 Volts is not present at the actuator

Check the power cable and the 24 pin plugs to the console.

Inadequate hydraulic oil flow. Check for approx. 40-60 l/min or screw in belt override to check belt and spinners can run at good speed.

Belt may be slipping Check belt tension and increase if necessary. The belt may need washing if buildup has occurred.

Faulty rate sensor Check connections to board Check connection of sensor to shaft Check wire for damage

Channel has been set to OFF

Press OPERATE to get into the main operating screen. While in the main operating screen, press ^ to highlight SPREADER and press > button to toggle the channel on.

Spinners are running outside of parameters.

Check spinner setup parameters. If limits are enabled, belt will not run when spinners run outside of limits.

System does not operate in AUTO, only in MANUAL

Check ground speed signal is correctly displayed

If the ground speed indicates on the display, check the switch module and then suspect a faulty console.

No ground speed signal is present

Check wheel sensor cable for damage. Check electronics enclosure for loose connections. Check 7 pin connector between tractor and spreader for loose connections.

No ground speed signal is present on the 7 pin plug, pin 2

Check for continuity between electronics enclosure and 7 pin plug If continuity is absent, check the connections at the enclosure and plug. Check for damaged cable.

Fault with console

Repair or replace console.



Controller displays "CH1 not responding" during autogain

Incorrect/no feedback coming from floor solenoid

Ensure spreading parameters are set correctly

Ensure valve is set to correct type. I.e. Proportional

Lower autogain pre-set figure by 0.5 and retry

Run tractor at operating revs whilst preforming autogain.

If autogain cannot be run, set it manually.

Conveyor belt doesn’t stop when tractor stops

Override valve screwed in Unscrew anticlockwise

Switch set to MANUAL mode Set switch to OFF or AUTO

Plug has come apart between spreader and tractor

Reconnect plug. Repair if damaged

Conveyor belt keeps stopping during operation

Spreader is operating at lower end of its control range

Lower the door height (and change computer parameter) to increase belt speed

Spinners are surging whilst operating

Excessive hydraulic back pressure

Connect return hose to free flowing return line with large fittings

Spinners wont spin fast enough

Low oil flow Test tractor pump and check tractor remotes for correct flow adjustment

Incorrect adjustment Adjust valve cartridge

Incorrect valve setup For low flow tractors, setup the spinner valve as a 'series' circuit



Ground speed stays at 0.0 or is reading incorrectly

Sensor damaged Replace

Wiring faulty/plug undone Repair

Wheel sensor position set incorrectly

Check distance from sensor to back of wheel studs

Controller has incorrect parameters

Reset ground speed setup

Application rate is incorrect or inconsistent

Spreader not tuned to hydraulic source

Adjust autogain either manually or automatically

Wheel sensor not reading correctly

See solutions for fixing faulty ground speed

Incorrect parameters Recheck parameters

Incorrect door height in relation to computer setting

Reset door height or computer setting

Spreader constant setting needs fine adjustment

If the spreader is less than 10% out, adjust the spreader constant the same percentage as your application error. Adjust up to increase the application rate; down to decrease.

Spreader needs checking

Larger application problems are normally traced directly to programming errors, wrong gate setting, incorrect ground speed signal, belt slippage or a faulty rate sensor.





Conveyor belt is surging Faulty rate sensor

Check the rate sensor is not rocking back and forth on its mounting. Also check to see the coupling is not slipping on the rate sensor shaft.

Belt may be slipping Increase belt tension

Display console does not turn on

Blown fuse or low/no battery voltage

Check fuse in positive battery harness lead and replace with proper size fuse, if blown. If it blows again, check for a shorted sensor lead or a damage cable. If the fuse is normal, the indication is no current is being drawn. Check all connections to ensure good contacts at the connectors. Inspect the battery connections very carefully and clean contacts as necessary.

Spinner sensor sending Negative signal

Unplug fert spinner sensor from fert loom and use spreader (no spinner RPM) Replace spinner sensor.

Error message cannot be cleared

Damaged sensor or incorrectly installed

Correctly install or repair/replace the sensor.

Sensor not receiving +12 Volts Check for +12 Volts at the sensor. If voltage is not present, check cable for damage or a faulty connection.

Signal line is open or shorted Check the signal wire for continuity or a short from the sensor back to the console.

Application Rate sensor or other sensor is faulty

If the above checks do not reveal the problem, replace the respective sensor.

Short in system

Fuse blows immediately

To isolate the problem, disconnect 7 pin plug and all sensors from PCB board, but not the main power cable. This cable is necessary to supply battery power to the console. Replace the fuse.

Fuse continues to blow

The console or power cable contains the short. Disconnect the cable and check with an ohmmeter. If no short is found in the cable, replace the console.

Fuse no longer blows

After disconnecting all sensors and cables, except power cable and the fuse does not blow, the short is indicated in the disconnected cables or one of the sensors. Turn power off each time you connect another component, reconnect the 7 pin plug and then each sensor cable one at a time. When the fuse blows again, that sensor or cable contains the short.



Switch module not working

Faulty switch - low level test

From the console, select SYSTEM mode, SERVICE menu, TROUBLESHOOTING menu and finally LOW LEVEL TEST. View the Master Switch as you change switch positions. If the response is not correct (OFF - 00, AUTO - 01, Manual - 11), proceed with the electrical test.

Faulty switch - electrical test Open the Switch Module and verify the switch operation. Use an ohmmeter to verify the switch contacts. Check each switch position.

Controller displays "CH1 not responding" during operation

No power to valve Check power/fuses etc.

Belt is slipping Increase belt tension

Alarm sounds when buttons are pressed but display is dark

Incorrect screen contrast adjustment

Try adjusting the contrast on the display.

Alarm sounds when buttons are pressed but display is light

Incorrect screen contrast adjustment

Try adjusting the contrast on the display.

Alarm sounds continuously but does not sound normal

Vehicle battery voltage is low (Below 10V).

Remedy power supply

Application continues even after power is turned off

Display Console has lost communications with the system control devices.

Problem could be a broken wire or even a bad actuator valve. Manually shut everything down and check all connections. The problem may be in the cabling or electronics – suspect faulty cabling or a bad sensor/actuator.

Alarm 110 - CONTROL NOT RESPONDING CHANNEL

System Critical. Belt is not turning Refer to 'System not operating'

Alarm 170 - MASTER SWITCH ERROR

Switch fault

Alarm 181 - LOW VOLTAGE ALARM

Voltage 10V or lower Increase voltage supply

Alarm 182 - HIGH VOLTAGE ALARM

Voltage 16V or higher Decrease voltage supply

Alarm 230 - VALVE IS FULL OPEN CHANNEL

Master Switch Module is in the AUTO or MANUAL position and control valve is wide open.

Check the floor sensor or reduce speed or increase door setting height.

Alarm 250 - CHECK HYDRAULIC DRIVE CHANNEL

Alarm 340 - COMMUNICATIONS LOST WITH REMOTE CONTROL

Error Restart system to see if error failure clears.

Alarm 360 - ACCESSORY: OUT OF RANGE ALARM

Spinners are running outside of parameters.

Check operation or reset parameters

Alarm 365 - ACCESSORY: LOGIC ALARM STATE

Error Check operation or reset parameters

Alarm 500 - MASTER IN AUTO. TURN OFF

The Master Switch Module was left in the AUTO position after the vehicle has come to a stop and the shutdown time has elapsed.

Turn the master switch to OFF position.



Alarm 510 - SYSTEM TIMEOUT. CYCLE MASTER SWITCH

Error Switch OFF

Alarm 635 - MEMORY READ ERROR

System failure

Restart system to see if error failure clears. If it cannot be cleared after several attempts, record all the information on the screen and call Giltrap for assistance.

Alarm 640 - MEMORY WRITE VERIFY ERROR

Alarm 650 - UNEXPECTED INTERRUPT NUMBER

Alarm 660 - WATCHDOG TIMEOUT BY TASK

Alarm 670 - STACK OVER FLOW

Alarm 680 - ALARM LOG CORRUPT

Alarm 690 - VIDEO MEMORY ERROR



Parts Book Section

Table of Contents

Parts Book Section ..................................................................................................... 47

ELECTRONIC LOOM LAYOUT ................................................................................................................................. 48 MAIN 7 PIN CONNECTION BETWEEN TRACTOR AND SPREADER .............................................................................. 48 TRANSFERS & LABELS ........................................................................................................................................... 50 FLOOR CONVEYOR COMPONENTS .......................................................................................................................... 51 SPINNER ASSEMBLY 6001/8301 ............................................................................................................................. 53 SPINNER ASSEMBLY 2501-5001 ............................................................................................................................ 55 HYDRAULIC REAR DOOR ASSEMBLY .................................................................................................................... 57 AXLE ASSEMBLY ................................................................................................................................................... 58 HUB ASSEMBLY – ADR ......................................................................................................................................... 59 MONROC 60MM HUBS ........................................................................................................................................... 61 MONROC 70MM HUBS ........................................................................................................................................... 62 MONROC 80MM HUBS ........................................................................................................................................... 63 MONROC 90MM HUBS ........................................................................................................................................... 64 MONROC 100MM HUBS.......................................................................................................................................... 65 DOOR CONTROL VALVE – HYHCV-491 ............................................................................................................... 67 DOOR CONTROL VALVE – HYHCV-3213 ............................................................................................................. 68 SPREADER CONTROL VALVE – HYHCV-2950A ................................................................................................... 69 FLOOR CONTROL VALVE – 2420-1 ........................................................................................................................ 70 SPINNER CONTROL VALVE – 2451 ......................................................................................................................... 71 DUAL ROTATION SPINNER CONTROL VALVE – 821 P8 .......................................................................................... 72 GEARBOX DETAILS – RT200 ................................................................................................................................. 73 GEARBOX DETAILS – RT300 ................................................................................................................................. 74 GEARBOX DETAILS – RT400 ................................................................................................................................. 75 GEARBOX DETAILS – RT400-2V ........................................................................................................................... 76 OPTIONAL ROLL-OVER COVER .............................................................................................................................. 77 OPTIONAL LIGHTS ................................................................................................................................................. 77



Electronic Loom Layout



Main 7 Pin connection between tractor and spreader

7 Pin Plug P/N: 135-4574 pin identification

Pin Number Wire colour Goes to Function

1 Yellow PCB Spinner sensor

2 Black PCB Wheel sensor

3 White PCB Floor sensor

4 Green PCB Valve driver

5 Blue PCB Common negative

6 Red PCB GPS floor signal

7 Brown PCB Common positive

7 Pin Socket P/N: 135-4573 pin identification

Pin Number Wire colour Goes to Function

1 Yellow Plug J1 pin A9 Spinner sensor

2 Black Plug J2 pin A12 (spliced to a white wire and then onwards to GPS flylead)

Wheel sensor

3 White Plug J1 pin B7 Floor sensor

4 Green Plug J1 pin B10 Valve driver

5 Blue Plug J2 pin A12 (spliced to black wire)

Common negative

6 Red GPS flylead GPS floor signal

7 Brown Plug J2 pin B1 Common positive

Item Part Number Description Qty

1 135-4574 7 pin plug spreader side 1

2 135-4573 7 pin socket trailer side 1

1 2



Transfers & Labels

Part Number Description Qty

995-1025 Label ‘CAUTION! Ensure Hydraulic…’ 1

995-1221 Label ‘Stand well clear…’ 2

995-1223 Label ‘This machine has…’ 1

995-1228 Label ‘Ensure jack is in…’ 1

995-1240 Label ‘DANGER’ 1

995-1245 Label Grease Gun 6

995-1550 Giltrap Orchard 2

995-1553 2501 2

995-1154 3802

995-1556 5001 2

995-1558 6601 2

995-1560 8301 2

995-1565 “G” Logo 2



Floor Conveyor Components



Floor Conveyor Components

Item Part Number Description Qty

2501 3801 3802 5001 6601 8301

1 501-9155 Conveyor belt with cleats 6.15 x 0.85m 1


1 501-9148 Conveyor belt with cleats 6.77 x 0.85m 1 1



2 135-2510 Conveyor bed frame Mini 1

2 135-2520 Conveyor bed frame 4T 1

2 135-2500 Conveyor bed frame 6T 1 1



3 135-4188 Pinch roller shaft 1 1 1 1 1 1

4 GRN8-ST Grease nipple 2 2 2 2 2 2

5 135-4195 Pinch roller (complete with bushes) 1 1 1 1 1 1

6 Bearing adjuster 2

6 Bearing adjuster 2 2 2 2 2

7 BRGYAR210-2F Bearing 2 2 2 2 2 2

8 HSGF310 Bearing housing 2 2 2 2 2 2

9 Bearing nut retainer 2 2 2 2 2 2

10 135-4254 Drive roller 1 1 1 1 1

10 135-4255 Drive roller - Mini 1

11 135-4128 Female shaft coupling – 50mm 1 1 1 1 1 1

12 135-4149 Male shaft coupling – 40mm 1 1 1 1

12 135-4142 Male shaft coupling – 45mm 1

12 135-4135 Male shaft coupling – 55mm 1

13 GBRT200-40 Gearbox – 40mm 1 1 1 1

13 GBRT300-45 Gearbox – 45mm 1

13 GBRT400-55 Gearbox – 55mm 1

14 HYM65 Hydraulic motor 1

14 HYM195 Hydraulic motor 1 1 1 1 1

15 135-4240 Roller (complete with bearings) 21 15 21 21 25 33

16 135-4247 Roller shaft 21 15 21 21 25 33

17 BRGYAR209-2F Bearing – 45mm 2

17 BRGYAR210-2F Bearing – 50mm 2 2 2 2 2

18 HSGTU509 Bearing housing – 45mm 2

18 HSGTU510 Bearing housing – 50mm 2 2 2 2 2

19 135-4261 Idler roller 1 1 1 1 1

19 135-4262 Idler roller - Mini 1

20 135-4275 Sensor adapter 1 1 1 1 1 1

21 135-0922 Roller shaft retainer (available on request) 1 1 1 1 1 1

22 135-4253 Roller bearing 4 per roller (2 have flanges machined)

23 135-4190 Pinch roller bush 4 4 4 4 4 4



Spinner Assembly 6601/8301



Spinner Assembly 6601/8301

Item Part Number Description Quantity

1 10279 Spinner framer assembly – Large door 1

2 135-0529L LH Guide 1

3 135-0603L LH Deflector 1

4 135-0529R RH Guide 1

5 10279-11 Divider plate brace (available on request) 1

6 135-0838L LH Deflector brace 1

7 135-3551 Tent 1

8 135-3550 Discharge chute 1

9 10279-7 Divider plate (available on request) 1

10 135-0838R RH Deflector brace 1

11 135-0603R RH Deflector 2

12 HYM32DAN Hydraulic motor 32cc 2

12 HYM40COMM Hydraulic motor Permco 32cc 2.5” commercial 2

13 135-4102 Spinner shaft 2

14 135-4112-LH Spinner tube LH 1

14 135-4112-RH Spinner tube RH (with sensor mount) 1

15 BRG6307 Bearing 2

16 CC180 Circlip 2

17 135-4200 Seal sleeve 2

18 SL558008 Seal 2

19 135-1048 Spinner mount plate 2

20 135-4080R Spinner RH 2

20 135-4080L Spinner LH 2

20 135-4080M Spinner Multi 2

21 135-1069 Spinner center spacer 2

22 NN20 Nut 2

Note: Item #12 is dependent on what was fitted to a particular machine.



Spinner Assembly 2501-5001



Spinner Assembly 2501-5001


2501 3802-8301

1 135-4120 Spinner framer assembly (3802/5001) 1

1 135-4127 Spinner framer assembly - Mini 1

2 HYM25DAN Hydraulic motor 25cc 2 2

2 HYM32DAN Hydraulic motor 32cc 2 2

2 HYM40COMM Hydraulic motor Permco 32cc 2.5” commercial 2 2

3 135-4221 Coupling half 4 4

4 135-4228 Coupling Spider 2 2

5 - Spacer in lieu of sensor pickup 1 1

6 135-4110 Sensor pickup 1 1

7 135-4100 Spinner shaft 2 2

8 BRG6307 Bearing 2 2

9 CCI80 Circlip 2 2

10 135-4200 Seal sleeve 2 2

11 SL558008 Seal 2 2

12 135-1048 Spinner mount plate 2 2

13 135-1069 Spinner centre spacer 2 2

14 NN20 Nut 2 2

15 135-4080R Spinner RH 1

15 135-4080L Spinner LH 1

15 135-4080M Spinner Multi 2

16 135-0529L LH guide 1

17 135-0529R RH guide 1

18 135-0603L LH deflector 1

18 135-0607L LH deflector - Mini 1

19 135-3551 Tent 1

19 135-3553 Tent - Mini 1

20 135-3550 Discharge chute 1

20 135-3545 Discharge chute - Mini 1

21 135-0603R RH deflector 1

21 135-0607R RH deflector – Mini 1

22 135-0838R RH deflector brace 1

23 B12X40SS Bolt, nut & spring washer 8 8

24 135-0838L LH deflector brace 1

25 135-0590 Removable divider plate (not shown) 1

25 135-0588 Removable divider plate (not shown) 1

Note: Item #2 is dependent on what was fitted to a particular machine.



Hydraulic Rear Door Assembly


1 10517 Door slide 2

2 RAM1.5x1x380 Door ram 1

3 10285-10 Push rod 1

4 10285-11 Adjuster collar 1

5 S276 Shaft lock pin 1

2

1

3

4

5



Axle Assembly

In the event of requiring a replacement axle, or components of an axle assembly please contact

Giltrap Engineering with the following measurements, this is to ensure that we are able to

provide the correct components in the event of differences to aid in the fitment of different

wheel sizes.



Hub Assembly – ADR



Hub Assembly – ADR

Item Giltrap Part # Description Quantity

60mm 70mm 80mm 90mm

1 HUB2000KG Complete Stub Axle, ADR 6 stud 60sq 1




2 110-0193 Seal 57x100x10 O/A (80x100x8 nom.) 1

2 110-0194 Seal 67x120x12 O/A (100x120x10 nom.) 1

2 110-0195 Seal 78x130x10 O/A (108x130x8 nom.) 1

2 110-0196 Seal 82x140x10 O/A (119x140x8 nom.) 1

3 BRG30208J2 Taper Roller Bearing, 30208 J2 1








5 110-0945 Wheel Stud, M18x50 6 6 8

5 110-0950 Wheel Stud, M20x60x1.5 8

6 110-0917 Wheel Nut, M18 6 6 8

6 110-0919 Wheel Nut, M20x1.5 8

7 - Hub Only 1 1 1 1

8 GRN8-45 Grease Nipple, M8x1.0 45 deg 1 1 1 1

9 110-1047 Slotted Nut, M39x1.5 1 1

9 110-1060 Slotted Washer Nut, M48x1.5 1 1

10 - Retaining Clip (or Split Pin SP5x70) 1




11 110-0799 Grease Cap ADR Pressed Steel - 80mm 1






Monroc 60mm Hubs



Monroc 70mm Hubs



Monroc 80mm Hubs



Monroc 90mm Hubs



Monroc 100mm Hubs



Door Control Valve – HYHCV-491

Position Qty Supplier Part # Description Setting

1 1 RDBA LWN Direct acting relief valve 1300psi



Door Control Valve – HYHCV-3213


1 2 CKBD XCN P.O. Check valve 30psi

2 2 RDBX XAN-1000 Relief valve – Fixed setting 1000psi

3 2 CXBG XAN Check valve (Flush) 4psi

4 2 1/16” x 1.0 1/16”NPT x 1.00mm orifice



Spreader Control Valve – HYHCV-2950A

This is the standard configuration for the valve block

(Single pump, conveyor in series, spinners in parallel) For more information regarding dual

pumps or running conveyor in parallel please contact Giltrap Engineering



Floor Control Valve – 2420-1


1 1 LRFC XFN Bypass Compensator 100psi

2 1 PV72-33AM Proportional Flow Control Solenoid

3 1 HF12V-10 12VDC Coil

4 1 1/16" x 0.4 Pilot Orifice 1/16" NPT x Ø0.4mm

5 2 1/8" BSPP Plug Plug



Spinner Control Valve – 2451


1 2 CXDA XAN Check valve 4 psi

2 1 NFCD KFN Needle Valve

3 1 LRDC XHN Bypass Compensator 200 psi

4 1 7/16" UN PLUG Plug (Removed for parallel setup)

5 1 1/16" X 0.33 Pilot Orifice



Dual Rotation Spinner Control Valve – 821 P8


1 1 LRDC XDN Bypass Compensator 50 psi

2 1 NFCD KFN Needle Valve with Knob Adjust

3 1 CXDA XAN Check Valve



Gearbox Details – RT200

Oil replacement: SAE90 EP (2.3L)



Gearbox Details – RT400-2V

Oil replacement: SAE90 EP (5L)

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Optional Roll-Over Cover


1 SSAE30x30x3 Stainless Angle

2 AL34049 Aluminum Tube

3 135-4519 Male Plug 1

4 GBBA165002 Universal Joint 1

5 135-0681-1 Extending Handle 1

6 AL6595 Aluminum “P” Extrusion

7 RODFIB12 Fiberglass rod

8 135-4520 Female plug 1

9 Fert cover ends

kit V3

End panels 2

NOTE: Certain parts will vary in length from model to model, please enquire before ordering

Optional Lights

Lights may be easily retrofitted into the pre-existing guards on the rear of the machine.

P/N – LIGHTLED-LH and LIGHTLED-RH should be ordered.

fert spreader manual · 2018-05-07 · giltrap fertiliser spreader using dickey-john® land...

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