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  • 7/22/2019 Feature of Mitsubishi GTCC

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    2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.

    October. 2013

    Gas-fired power generation-Mitsubishi Gas fired GTCC Power Plant-

    High Performance & Environmental Friendly

    Toshiyuki HASHI

    DOC. GTCC130120

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    1

    Content

    1. Introduction

    2. Feature of Mitsubishi GTCC

    3. Latest GT and GTCC Technology

    GT : Gas Turbine

    GTCC: Gas Turbine Combined Cycle

    2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 1

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    2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.

    1. Introduction

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    2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 3

    Power Supply and Demand Outlook

    Source: DOE, Philippine Energy Plan, 2012-2030

    Luzon Grid needs a TOTAL ADDITIONAL CAPACITY of 10,500 MW through 2030

    to meet the demand and required reserve

    Project Demand

    AAGR % = 4.79

    Required

    Reserve Margin

    RequiredAddi tional Capacity

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    2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 4

    Mitsubishi Main products for Power Generation

    Lithium-ion Secondary Battery

    Combined Cycle Power Plant Steam Turbine Gas Turbine

    Geothermal Power Plant Boiler

    Hydro TurbineWind Turbine

    Gas /Diesel Engine Power Plant

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    5

    0

    20

    30

    40

    50

    60

    70

    1950 1960 1970 1980 1990 2000 2010 2020

    Efficiency

    Remarkable progress in GTCC Efficiency

    Gas Turbine

    Generator

    Generator

    Steam Turbine

    Condenser

    HRSG

    Fuel

    Air

    GTCC

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    2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.

    2. Feature of Mitsubishi GTCC

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    Evolution of MHI GTCC Performance (60Hz)

    399

    185

    285

    Gas Turbine and C/C

    Gross Output

    200

    100

    300

    400

    500

    C/CGrossPowerOutput(MW)

    C/C

    G/T

    327

    470

    267

    Combined Cycle

    Gross Efficiency

    M501F3

    1300 1400 1500

    Turbine Inlet Temperature (C)

    55

    60

    C

    /CGrossEfficiency(LHV%)

    M501F3

    M501G1

    M501J

    M501G1

    1600

    M501J

    M501GAC404

    272

    M501GAC

    ISO Standard (1 on 1)

    GSeries

    FSeries

    JSeries

    2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 7

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    U.K. 13

    Grand Total : 601 unitsincludes 412 Heavy Duty

    (D,F,G,J class) units

    India 10

    Chile 2

    Netherlands 4

    Japan 182

    Bangladesh 5

    Thailand 32

    Syria 4

    Indonesia 25

    Turkey 7Italy 5

    Mexico 21

    Philippines 7Vietnam 3

    Alger ia 6

    Honduras 1

    Hong Kong 7Iran 11

    Kuwait 4Macau 3

    Nigeria 2 Pakistan 1

    Peru 3

    Qatar 14

    Saudi Arabia 35

    Singapore 6

    Slovakia 2

    Spain 7

    U.A.E. 6

    Austral ia 6

    Dominica 1

    Azerbaijan 2

    Taiwan 22

    Malaysia 3

    Egypt 6

    China 28

    New Zealand 1

    Korea 24

    Ireland 2

    Ukraine 5

    Argentin

    a 5

    As of Augus t/2013

    Russia 1

    U.S.A. 57

    Japan 182Asia 180Middle EastAfrica 97

    Americas 96Europe 39Oceania 7

    Canada 6

    Uzbekistan 3

    World Wide Experiences of Mitsubishi Gas Turbine

    Israel 1

    M501F 73M701F125

    Total:198units

    M501D25M701D92

    Total:117units

    M501G67M701G11

    Total:78units

    M501J17M701J2

    Total:19units

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    MHI Advanced Technology and High Reliabili ty

    Research and Development

    Main

    Fuel

    Pilot

    Fuel

    High level

    AnalysisTechnology

    Combustion Cooling AerodynamicMaterial

    Directional

    Solidificationmetal

    Precisioncasting

    blade

    Solidification

    analysis

    Component

    Verification

    High pressure

    combustion testTurbine blade & vane

    verification test

    Compressor

    model test Creep test

    Feed back to Research and Development

    MHI Takasago Machinery

    Works

    Design and Manufacturing

    Verification

    Demonstration

    facility for C/C

    power plant in

    MHI Takasago

    (T-point)

    Sophisticated Measuring

    Technology

    Turbine blade telemeter

    vibrating stress

    measurement

    Low Hig

    hVelocity

    Feed back to Design and Manufacturing

    High Temp.

    blade

    9 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 9

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    10

    Philippine ILIJAN 1200MW M501G x 4

    over 96% availability.0.48% forced outage rate.

    Award Winners

    U.S.A FPL Lauderdale M501F x 4

    Mexico Chihuahua M501F3 x 2

    Plant Reliabi lity: 99.05%

    (Gas Turbine: 100%)

    availability: 93.0%

    Reliability: 99.3%

    2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.

    Phil i i KEILCO Ilij

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    Power Output

    Gas Turbine 198.6 MW x 4

    Steam Turbine 241.7 MW x 2

    Total 638.9 MW x 2

    Configuration

    Multi-Shaft Configuration

    (2 GT + 2 HRSG + 1 ST) x 2

    Commercial Operation2002 ~

    Phil ippines KEILCO IlijanCombined Cycle Power Plant

    2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.

    < First G Type Gas Turbine in Philippines >

    11

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    2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.

    3. Latest GT and GTCC Technology

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    Verification Test Complete

    Successfully finished J class gas turbineat T-point

    Delivery Started in 2011

    Delivery for 2,900MW (M501J

    6units)Kansai Electric Power Company

    - put in commercial operation in August 2013 -

    J class GTCC Delivery Started

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    14

    1990 2000 2010

    1500

    1600

    1700

    ()

    TurbineInletTem

    perature

    Year

    J Series Gas Turbine

    G series GT

    J series GT

    National Project 1700GT

    G J

    Cold End Generator Drive

    2-Bearing Rotor

    4-Stage Turbine

    Individual CombustorsStacked Disk Type Rotor

    Cooled & Filtered Rotor Air

    Applying G engine experienceProven features with high reliability

    Technical Feedback f rom National Project

    EGR combustion system Innovated material

    Advanced compressor

    Innovated cooling technology Advanced t urbine

    Advanced TBC

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    Key Technology for High Performance

    J Target : C/C efficiency : > 61% (M501J:470MW / M701J:680MW) High Pressure Raito CompressorExperience from G Engine

    Steam Cooled CombustorExperience from G Engine

    TurbineTechnologies from National Project

    Validated G Compressor- 23:1 pressure ratio

    - 3D profile

    - Improved inlet duct

    Compressor

    Proven G Combustor- Well experienced DLN combustor

    - Steam cooled liner

    Combustor

    Proven G TurbineNational Project technologies- Advanced TBC + Cooling

    - High efficient aerodynamic technology

    - Cooled row4 blade

    Turbine

    Row1 blade 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 15

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    2009 2010 2011 2012 2013 2014 2015 2016 2017

    M501JKOREA

    (4 projects)

    M501JTAIWAN(1 project)

    J lass Gas Turbine To the Market

    M501J GTCC X 6units

    T Point

    M501JKansai Electric

    Power

    Company

    M701JTokyo Electric

    Power Company

    Approx.

    12,000hrsoperation

    and 140starts

    (Aug,2013)Start commercialOperation (1stunit)

    (Aug,2013)

    M501J GTCC X 10units

    (2on1 x 5 blocks)

    Manufacturing

    Manufacturing

    Installation

    Commissioning

    Commercial Operation

    Operation Starts

    M701J GTCC X 2unitsManufacturing

    Installation

    Operation Starts

    Installation

    Operation Starts (6 Units)

    Manufacturing 1stunit

    M501J GTCC X 6units

    (2on1 x 3 blocks)

    Installation

    Operation Starts

    Manufacturing

    1st

    unit

    6 Units operating

    In simple cycle

    mode

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    GEN GT

    CONDENSER

    HRSG

    ST

    Ready to deliver Most Advanced M501J GTCC

    ST

    Inside Turbine Building

    Gas Turbine (GT)

    Steam Turbine (ST)

    Engineering work completed

    430MW class of M501J 1on1 Single Shaft GTCC

    MHIs reliable & high efficiency GTCC matches

    the infrastructure of the Philippines.

    Single Shaft Overview

    GEN GT

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    This document contains information proprietary to Mitsubishi Heavy Industries, LTD. It is submitted in confidence and is to be used solely for the purpose for which it is furni shed and returned upon request.

    This document and such information i s not be reproduced, transmitted, disclosed or used otherwise in whole or in part without the written authorization of Mitsubishi Heavy Industries, LTD. 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved.18 2012 MITSUBISHI HEAVY INDUSTRIES, LTD. All Rights Reserved. 18