fce power plant sold to japanese ceramics firm

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NEWS February 2006 Fuel Cells Bulletin 11 Progress Energy invests $1m in Microcell N orth Carolina energy utility Progress Energy is investing $1m in Microcell Corporation, a Raleigh-based firm that is developing micro fuel cells based on its patented microfiber, cylindrical design. The Microcell fuel cell is a proton-exchange membrane converted to the form of a microfiber; it differs from other fuel cell designs in that all the fuel cell components are extruded into a single microfiber. The technology is showing promise for more efficient mass-production than other designs.Privately owned Microcell was set up in 2000, and initially funded by Advanced Energy Corporation. Its current focus is on the production of fuel cells for distributed genera- tion and automotive applications. The company has developed its first fuel cell cores designed for 1 kWe units, and testing is under way. Progress Energy has been involved in a number of hydrogen-related initiatives in Florida. It is presently running two hybrid hydrogen Ford Focus fuel cell vehicles in a road-testing program that also involves the Florida Department of Environmental Protection. Contact: Microcell Corporation, Raleigh, North Carolina, USA.Tel: +1 919 858 8500, www.microcellcorp.com Or contact: Progress Energy Inc, Raleigh, North Carolina, USA. Tel: +1 919 546 6111, www.progress- energy.com Nissan FCV approved for road testing I n Japan, Nissan Motor Co has received approval from the Ministry of Land, Infrastructure and Transport to begin public road testing and leasing of its latest high-pressure, hydrogen-powered X-Trail fuel cell vehicle. The company’s latest sport utility FCV is powered by a fuel cell stack developed in-house that is about 60% smaller than the previous stack, used in the 2003 model. Despite its com- pact size, the new stack has a power capacity of 90 kWe, up more than 40% on the 2003 stack’s output, giving the all-new FCV a slightly higher top speed of 150 km/h (90 mph). The FCV is also equipped with a compact, 350 bar (5000 psi) high-pressure hydrogen stor- age cylinder whose capacity has been reduced by 15%. However, the improved fuel cell system means the FCV’s cruising range has been slightly extended, to more than 370 km (230 miles). Separately, Nissan also announced it has also developed an X-Trail FCV equipped with a 700 bar (10 000 psi) high-pressure hydrogen storage cylinder, offering a cruising range of more than 500 km (310 miles). The automaker plans to test the vehicle on public roads in Canada from February, and in other locations when compatible hydrogen stations are available. Contact: Nissan Motor Co Ltd, Nissan Research Center, Yokosuka-shi, Kanagawa, Japan. Tel: +81 468 675331, www.nissan-global.com/EN/TECHNOLOGY FCE power plant sold to Japanese ceramics firm I n Japan, Marubeni Corporation – the Asian distributor for US-based FuelCell Energy – has sold a 250 kWe Direct FuelCell ® power plant to NGK Insulators Ltd, a ceramics manufacturing company in Nagoya. NGK expects that using FCE’s high-efficiency DFC300A power plant in a combined heat and power application at its Nagoya ceramics kiln will contribute significantly to exceeding its corporate goal for reducing CO 2 emissions. The DFC power plant is part of NGK’s goal to reduce CO 2 emissions at its three ceramics manufacturing facilities by 24% over the next five years. ‘Integrating a highly efficient DFC power plant into our ceramics kiln operations is expect- ed to help us to meet our CO 2 emissions reduc- tion objectives while saving energy costs,’ says Yoshihiko Kurashima, director of corporate manufacturing engineering. ‘In addition, we see opportunities to improve the overall thermal effi- ciency of our ceramics manufacturing processes by integrating DFC power plants – the most efficient source of firm, 24/7 onsite power in its size range – into our kiln operations.’ The power plant will run on natural gas sup- plied by Toho Gas, and will operate in parallel to the grid. It is scheduled to be up and running in early 2006. FCE’s sub-MW DFC fuel cell power plant is a collaborative effort combining its Direct FuelCell technology with a Hot Module ® balance-of-plant design from MTU CFC Solutions GmbH in Germany. Contact: FuelCell Energy Inc, Danbury, Connecticut, USA. Tel: +1 203 825 6000, www.fuelcellenergy.com or www.fce.com Or contact: Marubeni Corporation, New Energies Team, Utility & Infrastructure Division, Chiyoda-ku, Tokyo, Japan. Tel: +81 3 3282 3943, www.marubeni.co.jp Or contact: MTU CFC Solutions GmbH, Ottobrunn, Germany. Tel: +49 89 607 31524, www.mtu-cfc.com IN BRIEF NRL demos unmanned aerial system In the US, the Naval Research Laboratory, in collaboration with industrial partners, has demonstrated an unmanned aerial system (UAS) flight solely powered by fuel cell tech- nology. The flight of the 2.5 kg ‘Spider-Lion’ lasted 3 h 19 min, and consumed 15 g of com- pressed hydrogen. The project is a joint venture between NRL’s Chemistry and Tactical Electronic Warfare Divisions and Massachusetts-based Protonex Technology. The flight was conducted with L3- BAI Aerosystems at its Ragged Island facility on Maryland’s eastern shore. The 100 We fuel cell system used to power the UAS was designed and constructed at NRL largely using commercially available hardware, together with a fuel cell stack and components developed by Protonex. Hydrogenics in military power module order, GM test services Ontario-based Hydrogenics has been awarded a US$8 million contract for multiple units of its HyPM ® 500 series fuel cell power modules from an unidentified ‘world-leading military OEM’, to be used for an undisclosed applica- tion. The power modules, representing in aggre- gate more than 600 kWe of power capacity, will be delivered over a two-year period starting later this year. The company has also won a series of purchase orders from General Motors for fuel cell test services. The company believes that considerable ben- efits will accrue from the military sale in terms of product initiatives for these commercial mar- kets, since the power modules to be delivered under this military contract are identical to the power modules that underpin its products for the backup power and light mobility markets. The fuel cell test services for General Motors are anticipated to be delivered this year. Concurrent with these orders, Hydrogenics has repurchased, for US$750 000, the 2.47 million common share purchase warrants issued to GM in 2001. This purchase will be paid for by way of a credit against the services to be provided. Speedy Hire orders Voller portable chargers In the UK, portable fuel cell systems developer Voller Energy has received its first purchase order from Speedy Hire Plc, a leading provider of tool and equipment hire services. This initial order is for the supply of 300 cordless multi- tool battery chargers for use on building sites. The product uses rechargeable battery technol- ogy, and will appear in the new 2006 Speedy Hire catalog. Voller Energy and Speedy Hire are also coop- erating to develop a range of fuel cell products which will power portable accommodation and remote working facilities, enabling operators to recharge their equipment without the need to leave the immediate vicinity of their work.

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NEWS

February 2006 Fuel Cells Bulletin11

Progress Energy invests$1m in Microcell

North Carolina energy utility ProgressEnergy is investing $1m in Microcell

Corporation, a Raleigh-based firm that isdeveloping micro fuel cells based on itspatented microfiber, cylindrical design.

The Microcell fuel cell is a proton-exchangemembrane converted to the form of a microfiber;it differs from other fuel cell designs in that allthe fuel cell components are extruded into asingle microfiber. The technology is showingpromise for more efficient mass-production thanother designs.Privately owned Microcell was setup in 2000, and initially funded by AdvancedEnergy Corporation. Its current focus is on theproduction of fuel cells for distributed genera-tion and automotive applications. The companyhas developed its first fuel cell cores designed for1 kWe units, and testing is under way.

Progress Energy has been involved in a numberof hydrogen-related initiatives in Florida. It ispresently running two hybrid hydrogen FordFocus fuel cell vehicles in a road-testing programthat also involves the Florida Department ofEnvironmental Protection.

Contact: Microcell Corporation, Raleigh, North Carolina,USA. Tel: +1 919 858 8500, www.microcellcorp.com

Or contact: Progress Energy Inc, Raleigh, NorthCarolina, USA. Tel: +1 919 546 6111, www.progress-energy.com

Nissan FCV approved for road testing

In Japan, Nissan Motor Co has receivedapproval from the Ministry of Land,

Infrastructure and Transport to beginpublic road testing and leasing of itslatest high-pressure, hydrogen-poweredX-Trail fuel cell vehicle.

The company’s latest sport utility FCV ispowered by a fuel cell stack developed in-housethat is about 60% smaller than the previousstack, used in the 2003 model. Despite its com-pact size, the new stack has a power capacity of90 kWe, up more than 40% on the 2003 stack’soutput, giving the all-new FCV a slightly highertop speed of 150 km/h (90 mph).

The FCV is also equipped with a compact,350 bar (5000 psi) high-pressure hydrogen stor-age cylinder whose capacity has been reduced by15%. However, the improved fuel cell systemmeans the FCV’s cruising range has been slightlyextended, to more than 370 km (230 miles).

Separately, Nissan also announced it has alsodeveloped an X-Trail FCV equipped with a 700bar (10 000 psi) high-pressure hydrogen storagecylinder, offering a cruising range of more than500 km (310 miles). The automaker plans totest the vehicle on public roads in Canada fromFebruary, and in other locations when compatiblehydrogen stations are available.

Contact: Nissan Motor Co Ltd, Nissan ResearchCenter, Yokosuka-shi, Kanagawa, Japan. Tel: +81 468675331, www.nissan-global.com/EN/TECHNOLOGY

FCE power plant sold toJapanese ceramics firm

In Japan, Marubeni Corporation – theAsian distributor for US-based FuelCell

Energy – has sold a 250 kWe DirectFuelCell® power plant to NGK InsulatorsLtd, a ceramics manufacturing companyin Nagoya.

NGK expects that using FCE’s high-efficiencyDFC300A power plant in a combined heat andpower application at its Nagoya ceramics kiln willcontribute significantly to exceeding its corporategoal for reducing CO2 emissions. The DFCpower plant is part of NGK’s goal to reduce CO2emissions at its three ceramics manufacturingfacilities by 24% over the next five years.

‘Integrating a highly efficient DFC powerplant into our ceramics kiln operations is expect-ed to help us to meet our CO2 emissions reduc-tion objectives while saving energy costs,’ saysYoshihiko Kurashima, director of corporatemanufacturing engineering. ‘In addition, we seeopportunities to improve the overall thermal effi-ciency of our ceramics manufacturing processesby integrating DFC power plants – the mostefficient source of firm, 24/7 onsite power in itssize range – into our kiln operations.’

The power plant will run on natural gas sup-plied by Toho Gas, and will operate in parallel tothe grid. It is scheduled to be up and running inearly 2006.

FCE’s sub-MW DFC fuel cell power plant is acollaborative effort combining its Direct FuelCelltechnology with a Hot Module® balance-of-plantdesign from MTU CFC Solutions GmbH inGermany.

Contact: FuelCell Energy Inc, Danbury, Connecticut,USA. Tel: +1 203 825 6000, www.fuelcellenergy.com or www.fce.com

Or contact: Marubeni Corporation, New Energies Team,Utility & Infrastructure Division, Chiyoda-ku, Tokyo,Japan. Tel: +81 3 3282 3943, www.marubeni.co.jp

Or contact: MTU CFC Solutions GmbH, Ottobrunn,Germany. Tel: +49 89 607 31524, www.mtu-cfc.com

I N B R I E F

NRL demos unmanned aerial systemIn the US, the Naval Research Laboratory, incollaboration with industrial partners, hasdemonstrated an unmanned aerial system(UAS) flight solely powered by fuel cell tech-nology. The flight of the 2.5 kg ‘Spider-Lion’lasted 3 h 19 min, and consumed 15 g of com-pressed hydrogen.

The project is a joint venture between NRL’sChemistry and Tactical Electronic WarfareDivisions and Massachusetts-based ProtonexTechnology. The flight was conducted with L3-BAI Aerosystems at its Ragged Island facility onMaryland’s eastern shore. The 100 We fuel cellsystem used to power the UAS was designed andconstructed at NRL largely using commerciallyavailable hardware, together with a fuel cell stackand components developed by Protonex.

Hydrogenics in military power moduleorder, GM test servicesOntario-based Hydrogenics has been awarded aUS$8 million contract for multiple units of itsHyPM® 500 series fuel cell power modulesfrom an unidentified ‘world-leading militaryOEM’, to be used for an undisclosed applica-tion. The power modules, representing in aggre-gate more than 600 kWe of power capacity, willbe delivered over a two-year period starting laterthis year. The company has also won a series ofpurchase orders from General Motors for fuelcell test services.

The company believes that considerable ben-efits will accrue from the military sale in termsof product initiatives for these commercial mar-kets, since the power modules to be deliveredunder this military contract are identical to thepower modules that underpin its products forthe backup power and light mobility markets.

The fuel cell test services for General Motorsare anticipated to be delivered this year.Concurrent with these orders, Hydrogenics hasrepurchased, for US$750 000, the 2.47 millioncommon share purchase warrants issued to GMin 2001. This purchase will be paid for by wayof a credit against the services to be provided.

Speedy Hire orders Voller portable chargersIn the UK, portable fuel cell systems developerVoller Energy has received its first purchaseorder from Speedy Hire Plc, a leading providerof tool and equipment hire services. This initialorder is for the supply of 300 cordless multi-tool battery chargers for use on building sites.The product uses rechargeable battery technol-ogy, and will appear in the new 2006 SpeedyHire catalog.

Voller Energy and Speedy Hire are also coop-erating to develop a range of fuel cell productswhich will power portable accommodation andremote working facilities, enabling operators torecharge their equipment without the need toleave the immediate vicinity of their work.