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Page 1: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories
Page 2: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 2 -FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

Please note the following

Target group

This description is intended for the use of trained specialists in electrical installation and control and auto-mation engineering, who are familiar with the applicable national standards.

Safety requirements

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

Page 3: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 3 - FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

Contents

Technical data Page

Phase busbars and feed-in blocks for MSD11-FBP and MSR22-FBP ...................................................................................................... 4

CAL11-FBP.0 Address label for FieldBusPlug ........................................................................ 5

CP-24/5.0 Power supply 24 V DC / 5 A, output voltage adjustable ................................. 6

ACS100-PAN Control panel for UMC22-FBP ......................................................................... 8

ACS100-CAB.300 Extension cable (3.0 m) and mounting set for ACS100-PAN ........................... 9

ACS100-CAB.070 Extension cable (0.7 m) and mounting set for ACS100-PAN ........................... 9

CDP11-FBP.0 Passive Plug Fixing Bracket ........................................................................... 10

CDP12-FBP.100 Passive Cable for Drawer Systems (outside) ................................................. 11

CDP13-FBP.100 Passive Cable for Drawer Systems (inside) .................................................... 12

Example for a installation in drawer systems ................................................. 13

CDP16-FBP.150 Passive Cable for Drawer Systems (outside) ................................................ 14

Example for a installation in drawer systems ................................................. 15

CDP15-FBP.150 Passive Cable - FBP Interface extension between PDQ22 and FBP device ................................................................................. 16

Installation Example of a Fixed Panel Setup .................................................. 17

Current transformers for use with the Universal Controller UMC22-FBP

KORC 4L185 R/4, KORC 4L310 R/4 ........................................................................................................................ 18

KORC 5L500 R/4, KORC 5L850 R/4 ........................................................................................................................ 19

FieldBusPlug System Accessories

Page 4: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 4 -FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

S1-M1

S1-M2

PS1-5-0

Accessories for the motor starters MSD11-FBP and MSR22-FBPPhase busbars and feed-in blocks

Phase busbars for MSD11-FBP and MSR22-FBP

for the crosswiring

Current carrying capacity max. 63 A, wire range 25/16 mm2, fl exible/stranded conductors

Order numbers

PS1-2-0for 2 devices 1SAM 201 906 R1002

PS1-3-0for 3 devices 1SAM 201 906 R1003

PS1-4-0for 4 devices 1SAM 201 906 R1004

PS1-5-0for 5 devices 1SAM 201 906 R1005

Feed-in blocks for phase busbars at MSD11-FBP and MSR22-FBP

Current carrying capacity max. 63 A, wire range 25/16 mm2, fl exible/stranded conductors

Order numbers

S1-M1fl at style 1SAM 201 907 R1001

S1-M2high style 1SAM 201 907 R1002

Page 5: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 5 - FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

Accessories for FieldBusPlugsCAL11-FBP.0

CAL11-FBP.0

Address labels for FieldBusPlugs

Knockout labels in the frame

Recommended ink for plotter: INK 2000and Clean 2000, Fa. Weidmüller

Dimensions of the labels: 8 x 17 mm

40 labels per frame

Colour: white

Order number

CAL11-FBP.0 1SAJ 929 005 R0001

Page 6: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 6 -FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

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2CD

C27

1064

F000

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eps

2CD

C27

3046

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s

Features

Supply voltage ranges: 85-264 V AC, 100-350 V DC

Output voltage adjustable from 22-28 V DC, default setting 24 V DC 0,5 %

5 A output current

Open-circuit, overload and continous short-circuit proof

Power reserve up to 50 %

High effi ciency of typ. 88-89 %

Low power dissipation and low heating

Pluggable double connecting terminals

Integrated input fuse

Parallel operation for increased capacity and redundancy

Power factor correction acc. to EN 61000-3-2

Function modules pluggable onto the front side

LED for status indication

Operation mode - Adjustable output voltage

CP-C24/5.0

Power Supply 24 V DC / 5 A, Output voltage adjustable

CP-C24/5.0

a Output terminals

b Input terminals: L, N and PE

c OUTPUT OK: green LED - operating state indication

d Adjustment of the output voltage by potentiometer

e Schematic circuit digram

Ordering Data

Type Supply Voltage Output Order code

CP-C 24/5.0 85-264 V AC / 100-350 V DC 22-28 V / 5 A 1SVR 427 024 R0000

The CP-C 24/5.0 features an con-tinuously adjustable output voltage from 22-28 V DC. Thus they can be optimally adapted to the application, e.g. compensating the voltage drop caused by a long line length.

Page 7: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 7 - FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

Technical Data Overview

A full description can be found in the data sheet 2CDC114011D0202.

Data at Ta = 25 °C, VIN = 230 V AC and nominal values, if nothing else indicated.

Input Circuit L,N

Rated input voltage VIN 110-240 V AC

Frequency range AC 47-63 Hz / DC 0 Hz

Current consumption IIN at 110-240 V AC ca. 2,2-1,2 A

Power consumption typ. 135 W

Power failure buffering at nom. load typ. > 100 ms

Output Circuit L+, L+, L-, L- short-circuit, no-load and overload proof

Adjustment range of the output voltage 22-28 V DC, default setting 24 V DC 0,5 %

Tolerance of the output voltage -1 ... +5 %

Rated output power POUT 120 W

Rated output current IOUT TA < 60 °C 5 A

Overload performance

Short circuit continuation with current limitation

Current limitation at short circuit approx. 11 A

Short circuit protection continuous short circuit stability

Overload protection thermal protection

General data

Power dissipation typ. < 15 W

Effi ciency > 88 %

MTBF 500.000 h

Dimensions W x H x D 56,25 x 126 x 130 mm

Weight approx. 0,96 kg / 2,11 lb

Degree of protection enclosure and terminals: IP 20

Protection class acc. to EN 61140 1

Mounting DIN rail (EN 50022), snap-on mounting

Mounting position horizontal

Page 8: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 8 -FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

ACS100-PAN

Control panel for UMC22

For detailed description see Technical Description of UMC22-FBP

Order number

ACS100-PAN 1SAJ510001R0001

Accessories for UMC22-FBPACS100-PAN

Page 9: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 9 - FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

11.6

22.8

26.8

5

35.4

57

63

2.7

12

3000 +/- 20

A

A

B

B

4 0 8 5 11 5 1 8 0 8 5 4 0

(700 +/- 20)

ACS100-CAB.300, ACS100-CAB.070

Accessories for ACS100-PAN

Order number

ACS100-CAB.300 Extension cable 3.0 m 1SAJ510002R0001ACS100-CAB.070 Extension cable 0.7 m 1SAJ510003R0001

ACS100-CAB.300, ACS100-CAB.070

Extension cable and mounting IP 65 set for the control panel ACS100-PAN.Available cable length: 3.0 m and 0.7 m.

The mounting set ACS100-CAB.xxx consists of an extension cable, a seal and the necessary fi xing material.

Mounting overview

ACS100-CAB Extension cable

Control panel

Mounting base

Seal Fixing screws

Plastic clip withadhesive tape

Cable hole

Connection to UMC22-FBP

Extension cable

Section A-A Section B-B

blueredyellow

greenwhite

no pinblue

yellowgreenwhite

black

Polar key

Outer sheath removed

red

Dimensions of the seal for ACS100-CAB

Page 10: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 10 -FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

10

18,5

15

M3,5

13

The passive plug fi xing bracket CDP11-FBP.0 is used for fi xing the passive cable CDP13-FBP100 to the fi eldbus-neutral interface of the FBP devices.

Order number

CDP11-FBP.0 Passive plug fi xing bracket 1SAJ929100R0001 Pack. size 50 pcs.

CDP11-FBP.0Passive Plug Fixing Bracket

Accessories for the use with Drawer Systems

Page 11: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 11 - FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

Order number

CDP12-FBP.100 Passive Cable (outside) 1SAJ929120R0001

CDP12-FBP.100Passive Cable for Drawer Systems (outside)

Accessories for the use with Drawer Systems

The connection between the drawers and the supply connection range is realized normally by connectors at the rear side of the drawers. The connector type depends on the manufacturer’s construction of the drawer system.

The Passive Cable CDP12-FBP.100 offers the connection to the fi eldbus. On one end, there is a carrier panel with a plug for the Field BusPlug. The remaining ends of the cables are to be mounted on the connectors particular to the drawer system.

Due to the angle of the carrier of the „Drawer Passive Cable (outside) CDP12 the LEDs on the FieldBusPlug can be observed even if mounted on the partition wall in the terminal area.

A metallic connection between the cabinet and the drawer is necessary to get effective shielding.

Plug type: M12 without thread, pins, A-codedCable type: 5 cores, shielded (braided) Colour of cores: pin1 brown pin2 white pin3 blue pin4 black pin5 grey pin

Free end of the cable not defi ned Cable length 1 m Cross section: 0.25 mm² = ca. AWG 23 Insulation PU Jacket PU or PVC

Page 12: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 12 -FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

Order number

CDP13-FBP.100 Passive Cable (inside) 1SAJ929110R0001

CDP13-FBP.100Passive Cable for Drawer Systems (inside)

Accessories for the use with Drawer Systems

Plug type: M12, Socket, A-coded

Cable type: 5 cores, shielded (braided) Colour of cores:

jack 1 brown jack 2 white jack 3 blue jack 4 black jack 5 grey jack

Free end of the cable not defi nedCable length 1 m Cross section: 0.25 mm² = approx. AWG 23 Insulation PU Jacket PU or PVC

The Passive Cable CDP13-FBP.100 establishs the connection of the ABB FBP devices inside the drawer systems to the connector on the back of the drawer.

With the passive plug fi xing bracket CDP11-FBP.0, the CDP13-FBP M12 socket is fi xed to the feldbus-neutra -interface of the FBP devices. The free ends of the cable are mounted to the connector on the back of the drawer.

Page 13: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 13 - FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

Example for an installation in drawer systemsCDP13-FBP

Drawer Passive Cable (inside)ACS100-CAB.070

Extension Cable for Control PanelACS100-PAN for UMC22-FBP

Connector on the supply chamber

grounding of the shield

CDP11-FBP Fixing bracket for connection dra-wer passive cable CDP13-FBP to UMC22-FBP

CDP12-FBPDrawer Passive Cable (out-side)Due to the angle of the CDP12-FBP, the plug LEDs can be observed even in the terminal range.

Partition wall to the drawer range e.g. perforated plateACS100-PAN Control Panelfor UMC22-FBP Connector on the back of the drawerUMC22-FBP

Universal MotorControllerUniversal Motor Controller UMC22-FBP mounted in a drawer. The control panel ACS100-PAN is fi xed on the drawer's front side

Page 14: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 14 -FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

Order Code

CDP16-FBP.150 Passive-Kabel (outside) 1SAJ929150R0015

CDP16-FBP.150

Passive Cable for Drawer Systems (outside)

Accessories for the use with Drawer Systems

The connection between a drawer and the supply chamber is usually realized with a connector at the backside of the drawer. The connector type depends from the drawer system manufacturer. The pas-sive cable CDP16-FBP.150 can be used to connect the backside of the drawer with the fi eldbus neutral interface of the FieldbusPlug. The open end of the cable must be connected to the manufacturer specifi c connector of the drawer backside.

Plug Type: M12 plug connector, A-codiertCable type: 5 cores, shielded (braided) Colour of cores:

Pin 1 brown Pin 2 white Pin 3 blue Pin 4 black Pin 5 grey

Free end of the cable not defi nedCable Lenght 1,5 m Cross section: 0,25 mm² = approx. AWG 23 Insolation PU Jacket PU or PVC

Page 15: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 15 - FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

P D Q 2 2

P D Q 2 2

PROFIBUSIN OUT

PROFIBUS

OUT

PROFIBUS

PDX11-FBP

PDQ22-FBP, example with drawers

Drawer Passiv Cable(inside): CDP13Control Panel Extention CableACS100-CAB.070Grounding of the shield

Grounding of the shield

Fixing bracket for drawer passiv cable CDP11

Drawer Passiv Cable (outside)

CDP16-FBP Extension Cable

Example for an installation in drawer systemsUniversal Motor Controller UMC22-FBP mounted in a drawer. The connection to the PROFIBUS is rea-lized using the PDQ22-FBP.0 and CDP16-FBP.150 cable.

Page 16: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 16 -FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

CDP15-FBP.150 Passive Cable

FBP Interface extension between PDQ22 and FBP device

Plug Type: M12 male connector to M12 female connector, A-coded

Cable Type: 5 cores, shielded (braided)

Cable Lenght 1,5 m Cross section: 0,25 mm² = approx. AWG 23 Insolation PU Jacket PU or PVC

The CDP15-FBP.0 cable can be used to connect a fi eldbusneutral device with the FieldbusPlug PDQ22-FBP.0.

Order Code

CDP15-FBP.150 Passive-Kabel (outside) 1SAJ929140R0015

Page 17: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 17 - FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

MO 325

0

I 1 3 5 13 A1

2 4 6 14 A2

678910

1234

5

181716151413121110

DIDIDIDIDIDI

24V

240543210OutVV

Power

T1

8

DO1

7

DO0

6

DOC

5

DOC

9

DO2

8765 9T2 3 4

UMC22

READY

MOT.ON

FAULT

INT.EXT.

Power Relay

230VAC1A

Inputs24VDC

DC

MO 325

0

I 1 3 5 13 A1

2 4 6 14 A2

678910

1234

5

DD1

DD2

1 2

3 4DD1

DD2

PDQ22

x10 Addr: x1

PROFIBUS

and 24VDC

In Out

6 5 4 3

Protected by externel fuse 4A max.

PROFIBUS Diag.

24

VD

C O

ut

20

0m

A m

ax

181716151413121110

DIDIDIDIDIDI

24V

240543210OutVV

Power

T1

8

DO1

7

DO0

6

DOC

5

DOC

9

DO2

8765 9T2 3 4

UMC22

READY

MOT.ON

FAULT

INT.EXT.

Power Relay

230VAC1A

Inputs24VDC

DC

MO 325

0

I 1 3 5 13 A1

2 4 6 14 A2

678910

1234

5

181716151413121110

DIDIDIDIDIDI

24V

240543210OutVV

Power

T1

8

DO1

7

DO0

6

DOC

5

DOC

9

DO2

8765 9T2 3 4

UMC22

READY

MOT.ON

FAULT

INT.EXT.

Power Relay

230VAC1A

Inputs24VDC

DC

2CD

C34

2083

F000

6.ep

s

PDQ22-FBP, Example with a fi xed panel setup

Contactor

UMC22-FBP

Contactor

UMC22-FBP

Contactor

UMC22-FBP

Installation area Cable chamber

M12/M12 Extension Cable CDP15-FBP.150

Installation Example of a Fixed Panel Setup

The fi gure below shows the usage of the PROFIBUS FieldbusPlug PDQ22-FBP.0 and CDP15-FBP.0 in a fi xed panel setup. The CDP15-FBP.0 cables are used to connected to FieldbusPlug with the devices.

Page 18: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 18 -FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

VL 2223 3025

58 58192

76

21

98

75,5

22,5

28,5

4355

66

O6

S01

257A

(Only with KORC 4_R/4 types)

S01

260A

.ep

s

Current transformers for use with the Universal Controller UMC22-FBP

Secundary-linear transformer, 3-phase with terminal block, intended for conductors Cu 2,5 mm2

Current transformers

KORC 4L185 R/4

KORC 4L310 R/4

Dimensioned drawing

Order numbers

Connection kit for appliocations with the KORC-current-transformers

with A-series-contactors

Type Designation Appropriate for Order number Pack Weight contactor type size kgDT 450 / A185 Connection kit AF145 - AF185 1SAZ 501 901 R1001 1 0.500DT 450 / A300 Connection kit AF260 - AF300 1SAZ 501 902 R1001 1 0.750

Current transformers KORC

Type Designation Current range Order number Pack Weight recommanded size kgKORC 4L 185 R/4 Current transformer 60 ...185 A 1SCA 022 193 R7830 1 1.550KORC 4L 310 R/4 Current transformer 180 ... 310 A 1SCA 022 181 R0760 1 1.442

Page 19: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

- 19 - FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

VL 2223 3041

82 8224582

42

203

111

44

22

6080

100

O7

S01

258A

(Only with KORC 5_R/4 types)

S01

261A

.ep

s

Current transformers

KORC 5L500 R/4

KORC 5L850 R/4

Current transformers for use with the Universal Controller UMC22-FBP

Secundary-linear transformer, 3-phase with terminal block, intended for conductors Cu 2,5 mm2

Dimensioned drawing

Order numbers

Current transformers KORC

Typ Bezeichnung empfohlener Bestell-Nummer VE Gewicht Strombereich Stück kgKORC 5L 500 R/4 Current transformer 300 ... 500 A 1SCA 022 208 R 1010 1 1,70KORC 5L 850 R/4 Current transformer 500 ... 850 A 1SCA 022 208 R 1440 1 1,900

Connection kit for appliocations with the KORC-current-transformers

with A-series-contactors

Type Designation Appropriate for Order number Pack Weight contactor type size kgDT 500 / AF460L Connection kit1) AF400 - AF460 1SAX 701 902 R 1001 1 0,500DT 800 / AF750L Connection kit1) AF580 - AF750 1SAX 801 902 R 1001 1 0,750

1) Connection kit forür Star-Delta-Starter.

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- 20 -FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

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- 21 - FBP System Accessories

FieldBusPlug

System Accessories

Technical Description

FieldBusPlug / Issue: 11.2006

V 6

Page 22: FBP System Accessories - Farnell element14FBP System Accessories - 4 - FieldBusPlug System Accessories Technical Description FieldBusPlug / Issue: 11.2006 V 6 S1-M1 S1-M2 PS1-5-0 Accessories

Man

ual N

o.

ABB STOTZ-KONTAKT GmbH

Eppelheimer Straße 82 Postfach 10168069123 Heidelberg 69006 HeidelbergGermany Germany

Telephone +49 (0) 6221 701- 0 Telefax +49 (0) 6221 701- 240E-mail [email protected] http://www.abb.de/stotz-kontakt

2CD

C19

2 00

9 D

0204