fazaad ally portfolio

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Mechanical Engineering Portfolio [email protected] 973-856-1613

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Page 1: Fazaad Ally Portfolio

Mechanical Engineering Portfolio

[email protected]

973-856-1613

Page 2: Fazaad Ally Portfolio

Foundation for Problem Solving

My ability to solve complex

problems is the result of a diverse

background in design, academics

and management.

These skills make me a valuable

member of the team because I

can offer fresh ideas that are

grounded in engineering

fundamentals.

Creative

• Background in Art & Design

• Innovative Ideas

Analytical

• BS in Mechanical Engineering

• CAD, CAM and FEA

Leadership

• Managed a team of technicians and salesmen

• Co-Captain of FSAE Team

Page 3: Fazaad Ally Portfolio

Examples Of Some Of My Work

Page 4: Fazaad Ally Portfolio

Adjustable Panel Assembly Table

The Problem

Control panels are big and heavy

Up to 6 ft tall and 1,000 lbs

Tedious and straining to wire

Difficult to access components

Inefficient and potentially unsafe

The Solution

An adjustable assembly table

Position panel ergonomically

Easy to operate by one person

Safe and reliable

Low Maintenance

Competitive Price

Page 5: Fazaad Ally Portfolio

Preliminary Design Variations

Cantilever design offered extra adjustments

Compromised and complicated mechanism

Page 6: Fazaad Ally Portfolio

Preliminary Design Variations

Hydraulic jack design with sleeve bearings

favored for high load capacity and simplicity

Page 7: Fazaad Ally Portfolio

Preliminary Design Variations

1,000 lbs max load led to the decision of using a center axis pivot point

Allowed for a safer and simpler design

Page 8: Fazaad Ally Portfolio

Preliminary Design Variations

Control of the tilt table was needed to prevent excess acceleration

Existing equipment had to be accounted for

Page 9: Fazaad Ally Portfolio

Analysis and Optimization

Beam selection based on load and length

Manufacturer test data allowed for

concurrent analysis and optimization

FEA confirmed product test data

Page 10: Fazaad Ally Portfolio

Final Design How does it work?

Hand operated ball screw

Tilts table from 0 to 60 degrees

Allows for easy access and wiring

Page 11: Fazaad Ally Portfolio

Final Design Hand operated hydraulic jack

Adjusts table height from 31” to 48”

Can be positioned in any combination

of height and tilt range

Page 12: Fazaad Ally Portfolio

Rapid Prototyping

Page 13: Fazaad Ally Portfolio

Cost Comparison

Make It or Buy It?

No comparable mechanism on the market to support 1,000 lbs

Alfra AMT-250E cost more with only 330lbs load capacity

Lohmeier MT-400 is close but costs more after 4 years

Make It! Cost range for custom Faber mechanism

depends on equipped options

*Alfra AMT-250E shown in image

Comparable Panel Assist Mechanisms

Brand Part Number Load

Capacity Cost

Alfra AMT-150 330 lbs $3,299.99

Alfra AMT-250E* 330 lbs $7,829.99

Lohmeier MT-200 440 lbs NA

Lohmeier MT-400 880 lbs $1,778.67

Lease per year

Faber PF-FMJ 1,000 lbs $6,293 - $7,109

Page 14: Fazaad Ally Portfolio

A Little About Me Skills

Can easily absorb new technical information and quickly adapt to changing work environments.

Over eleven years of management experience.

Diverse background in design and business.

Creo PTC Parametric

AutoCAD

Solidworks

ANSYS

Photoshop

Microsoft Office: Word, Excel, PowerPoint and Outlook

Page 15: Fazaad Ally Portfolio

Professional Experience

Faber Industrial Technologies, Clifton, NJ 2015 – Present

Application Engineer

Design and implementation of heat transfer technologies for industrial and commercial applications.

Build and test control systems for these MEP applications.

Provide engineering support to design firms, contractors and end users.

Bridgestone Firestone Retail Operations, Wayne, NJ 2009 – Present

Customer Service Advisor/Service Manager

Managed a team of technicians and service advisors in the maintenance of automobiles.

Advised and assisted customers with their repair needs.

Trained new recruits in a fast paced work environment.

Preformed mechanical repairs on vehicles.

Sears Automotive Holdings Corporation, Scranton, PA 2005 – 2009

Store Manager

Oversaw a group of mechanics and sales associates with the repair of automobiles.

Budgeted daily expenses and controlled work flow.

Hired and trained new employees.

Page 16: Fazaad Ally Portfolio

Education

New Jersey Institute of Technology, NJ

Bachelor of Science in Mechanical Engineering, Fall 2015

GPA: 3.4

Queensborough Community College, NY

Associates in Applied Science of Digital Art and Design, 2005

Activities

Co-captain of the Formula Society of Automotive Engineers (FSAE), Ergonomics and Safety

Division.

Judge at New Jersey Science Olympiad Competition.

Volunteer photographer for Fundamentals of Engineering Innovations Showcase.

Member of men’s cross country track and field team.