fast forward - german lashing container securing with system commitment based on great tradition,...

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worldwide servicecommitment design and engineering quality products

worldwide servicecommitment design and engineering quality products

In the container industry, cycle time for loading and unloading containers is the most important criterion. Innovative container securing systems designed by German Lashing aim specifically at enhancing productivity and safety, both on the vessel and at container terminals.

Container Securing with System

Commitment

Based on great tradition, german lashing

robert Böck gmbH is a german-owned

company with headquarters in germany,

china and a global network of trained

agents. more than three decades of

experience in the manufacture and

supply of container stowage and lashing

systems have turned german lashing into

a leading mark of excellence, which is

recognised and preferred worldwide.

german lashing designs, manufactures,

sells and services complete solutions for

the container handling industry, globally

accepted and certified by all classification

societies. as a leader and specialist in

Design and Engineering

german lashing constantly continues

its programme of product and service

development, focusing on the aim to

supply the highest quality products to

suit the customer's requirements and

their expectations of value, performance

and quality. Fully-equipped research and

testing facilities provide german lashing

with an r&d capability to develop and

improve products

and processes.

container securing technology, a dedica-

ted and highly experienced staff is cons-

tantly endeavouring to optimise container

stowage and lashing systems, to provide

highest levels of customer service, work-

manship and product reliability. german

lashing has customers around the world

including shipyards, ship owners, ship

managers and consultants.

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Quality

esteemed for its reputation for excellent

quality, german lashing's own production

centre is certifi ed to iso 9001 and by all

major international classifi cation societies.

accompanied by established quality

management procedures, the products

are tested by i quipment has proved its

worth in effi cient and safe operation,

and is engineered to an exact unvarying

world-class

standard.

Products

german lashing’s product spectrum is

ready to cover all customer needs in the

fi eld of container securing systems. the

certifi ed own production centre and a

highly skilled team ensure the unrivalled

quality level, covering specifi cation, de-

sign, manufacturing and forwarding to

the fi nal destination at the customer.

in addition to standard systems, german

lashing can offer expert solutions for

individual customer applications.

Worldwide Service

after-sales service plays a leading

role in smooth and trouble-free con-

tainer operation. german lashing is

fi rmly committed to providing a full

and comprehensive product support

service to its customers wherever

they are in the world. the company

guarantees excellent service for

its clients through the worldwide

delivery of products and services

from the service centre network. the

german lashing range is backed up

with well-trimmed service packages

and training programmes.

www.germanlashing.de

Head Officegerman lashing robert Böck gmbHmarcusallee 9 d-28359 Bremen germanyFon: +49-421-17361-5 Fax: [email protected]

Office Chinaunit 2506 summit center no. 1088yan an road (w) shanghai200052 p.r. chinaFon: +86-21- 5238 8091 Fax: +86-21- 5238 [email protected]

photo of cma cgm cHristopHe colomB taken by thierry dosogne

Table of Contents

Raised ISO Socket

ISO Sliding Socket

ISO Lifting Socket

Dovetail Plate

Lashing Plate

Lashing Eye

Slewing Eye

Other

Guide Fitting

Weld on Cone

Flush ISO Socket

Lashing Pot

Counter Bearing

Support Rail

Other

Smartlock

Twistlock

Smart Base Midlock

Midlock

Turnbuckle

Lashing Rod

Other

Smartcone

Stacking Cone

Pressure Tension Element

Bridge Fitting

Compensation Stacker

Other

Flat Rack

Operation Rod

Working Platform

Container Quick Tie

Other

Fixe

d Fi

ttin

g D

eck

Fixed Fitting Deck

Raised ISO Socket

ISO Sliding Socket

ISO Lifting Socket

Dovetail Plate

Lashing Plate

Lashing Eye

Slewing Eye

Other

Fixe

d Fi

ttin

g H

old

Fixed Fitting Hold

Guide Fitting

Weld on Cone

Flush ISO Socket

Lashing Pot

Counter Bearing

Support Rail

Other

Loos

e Fi

ttin

g D

eck

Loose Fitting Deck

Smartlock

Twistlock

Smart Base Midlock

Midlock

Turnbuckle

Lashing Rod

Other

Full automatic locking and unlocking by smart shape – Function Follows Form Less Port-Time by immediate start of discharging /

container operation Weight optimized robust One-Piece design

– One Piece Design Fast and easy handling No movable parts No spare parts No maintenance No greasing

Corrosion protection by fully Hot-Dip-Galvanizing 10 years functional guarantee Optimal use in ISO Gap because no parts juts

out of the length or breadth of the container Consistent Lock-Clearance in accordance with

ISO 3874 / ISO 1161 and class requirement for safe container securing arrangement at each container tier. Minimum tension breaking load 500 kN Minimum shear breaking load 420 kN Minimum compression breaking load 2000 kN

Optimized weight less than 5 kg International Patented

Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de

Coning

Certified by:

In compliance with LR Rules for Classification of Ships, Part 3, Ch 14

09|1

5

Location within a Securing System

Smart Midlock For Securing of 20‘ Containerin ISO Gap at Bottom Tier

For Securing of Containerbetween Tiers

Twistlock For Securing of Containerat Bottom Tier

Turnbuckle TB ...

Lashing Rod LR ...


Dual function Twistlock for semi-automatic or conventional use

Automatic locking after positioning of the container.

Minimum tension BL. 500 kN.

Minimum shear BL. 420 kN.

Minimum compression BL. 2000 kN.

Strengthening of the stainless steel cable with steel knob resulting in essential prolongation of service life.

Optimized weight less than 6 kg and therefore easy handling.

International Patented.

Dual-Function Twistlock T-2.3C


WORLD WIDE

MOST FAVOURED

TWISTLOCK

Certified as well by:

Semi-automaticunlocked

Fullylocked

Conventionalunlocked

10|1

3


Twistlock T-2.3C For Securing of Containerbetween Tiers

Twistlock For Securing of Container at Bottom Tier

Turnbuckle TB ...

LR ...

08|1

8

Location of T-2.3Cwithin a Securing System

Lashing Rod

Smart Midlock For Securing of 20‘ Container in ISO Gap

Semi-Automatic Twistlock for OSHA-conform safety

Automatic locking after positioning of the container

Minimum tension BL. 500 kN

Minimum shear BL. 420 kN

Minimum compression BL. 2000 kN

Strengthening of the stainless steel cable with steel knob resulting in essential prolongation of service life

Optimized weight less than 5,5 kg and therefore easy handling

International Patented

Semi-automaticunlocked

Fullylocked

Semi-Automatic Twistlock T-2.3D


WORLD WIDE

MOST FAVOURED

TWISTLOCK

Certified as well by:

10|1

3

Location of T-2.3Dwithin a Securing System

Twistlock T-2.3D For Securing of Containerbetween Tiers

Head Office Germany: Marcusallee 9, D-28359 Bremen, Fon: 0049 - 421 · 17 361 - 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de08|1

8

Lashing Rod LR ...

Turnbuckle TB ...

Twistlock For Securing of Container at Bottom Tier

Smart Midlock For Securing of 20‘ Container in ISO Gap

Loos

e Fi

ttin

g H

old

Loose Fitting Hold

Smartcone

Stacking Cone

Pressure Tension Element

Bridge Fitting

Compensation Stacker

Other

Weight optimized robust One-Piece design – One Piece Design Fast and easy handling No movable parts No spare parts No maintenance No greasing

The necessary quantity of Lockable Stacking Cones (LSC) will be reduced to 50% by application of Two Pieces ISO Gap System, because the LSC are required in the 20’ Container ISO gap only. The conventional LSC with intermediate plate must also be used at the 20’ ends where the container is located in the 40’ cell guide because otherwise the container will be at an angle.

Further advantages of the Smartcone SC-1: The height of the 20’ container stack will be reduced. Direct optimal transmission of the vertical pressure forces to the container corner castings, therefore no wear and tear to the SC-1 due to this stress.

Minimum shear breaking load 420 kN

Optimized weight less than 1,5 kg Corrosion protection by fully Hot-Dip-Galvanizing Patent pending


WORLD STANDARD

ONE PIECE DESIGN

Certified by:

10|1

3

clo

Textfeld

Operation Instructions Two Pieces ISO Gap System


Coning

Deconing

Two Pieces ISO Gap System20’ Container Stowage in 40’ Cell Guide

inse

rt lift

offlocked

lift down pu

sh u

p take out

Insert the Smartcone in the lower corner casting

Twist the Smartcone to the left

The Smartcone locked by gravity and the container can be moved to the ship

The container will be moved from the ship

Push up the Smartcone and twist it to the right

Take out the Smartcone and place it in a stowage bin

Cones or Guide Fitting on Double Bottom

ISO-Gap

Smart

cone

Smart

cone

Smart

cone

Smartcone

Smartcone

Smartcone

10|1

3

Spec

ial E

quip

men

t

Special Equipment

Flat Rack

Operation Rod

Working Platform

Container Quick Tie

Other

Innovat ions in

cargo secur ing

Container-Quick-Tie®

O r i g i n a l i s b e s t

Features:No structural modification required of anyexisting containers, handling systems of meansof transportation.

harmonization of the variety of container types

optimized utilization of the 20 ft containers

full exploitation of the invested capital

with the aid of the coupling device,it is possible to carry two 20 ft containers as one 40 ft stowage spaces

minimization of empty container transport

the coupling device may be used for both empty and loaded containers (up to 30.480 kg)

quick container loading und unloading whileconnected, since accessible from two sides

This is a coupling device for a rigid andforce-locking connection of two 20 ft ISOcontainers of identical overall height inlongitudinal direction, such as to formone 40 ft container unit. The couplingdevice is not an integral part of thecontainer but may be carried in a storagecompartment in the bottom of thecontainer.

Little investment results in great benefit

For each 20 ft container, only twocoupling devices are required to establisha rigid and force-locking connection. Dueto the different ISO openings of the CornerCastings on the front side of eachcontainer, the couplings are classified asone upper and one lower coupling.

Head Office Germany: Marcusallee 9 , D-28359 Bremen, Fon: 0049 - 421 - 17 361- 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de

Standard Upper/Lower Type

Tested and certified by Germanischer Lloyd

•C

ON

TAIN

ER-QUICK-TIE

•

SAVIN G BY COUP

LIN

G

The rigid and force-locking container device

Further Types:Deck, Tricon andTop Version

Container-Quick-Tie®

O r i g i n a l i s b e s t

Part ListFor a complete coupling 2 top and 2 bottom couplingdevices are needed(1 top and 1 bottom for each 20‘ Container)

Description of the device

Distance piece left Distance piece right

Quick action piece Threaded bar

Stretching hammer left Stretching hammer right

Bridge Security bolt

Fitting screws for bridge Openting for Security bolt

Head Office Germany: Marcusallee 9 , D-28359 Bremen, Fon: 0049 - 421 - 17 361- 5, Fax: 0049 - 421 - 17 361 - 99, [email protected], www.germanlashing.de

Standard Upper/Lower Type

Tested and certified by Germanischer Lloyd

1

5

3

4

62

78

10

2

4

5 6

7 8

9

1

3

9

Innovat ions in

cargo secur ing

9

Magnets

Upon correct completition of the coupling process the safety bolt (8) of the top devices shows to the bottom - and the safety bolt of the bottom devices shows to the top.

Threads and bearings have to be greased carefully!

10

Preparation and Fitting instructions1. Containers to be coupled are to be dropped on the coupling platform or on a flat

surface (front end to front end)

2. Prior to fitting remove both strechting hammers (5+6) from the threaded bar (4)

3. Affix Quick-Tie without stretching hammers with the magnets to the frontside of the respective corner casting.

IMPORTANT: Secure the top version by turning the stretching hammer with at least three turns to the threaded bar.

4. Move containers together and insert the stretching hammers (5+6) through the side aperture of the corner castings by using the fitting tool. (prior to that remove the stretching hammer out of the top version)

5. Turn the quick action piece (3) until both stretching hammers (5+6) are in a horizontal position and smooth affixed at the insides of the front corner castings.

Put in the safety bolt (8) in one of the openings (10) of the quick action piece (rigid connection)

Part List and Fitting Instructions

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