fall arrest systems: dynamic tests as a basis for monitoring and training

31
1 safe at work

Upload: bernhard-von-muehlenen

Post on 13-Jul-2015

255 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: fall arrest systems: Dynamic tests as a basis for monitoring and training

1 safe at work

Page 2: fall arrest systems: Dynamic tests as a basis for monitoring and training

Dynamic, biomechanical tests and

videos made in Switzerland in 2009

www.isfp.com / June 16th 2010 Baltimoore / [email protected]

Page 3: fall arrest systems: Dynamic tests as a basis for monitoring and training

Content

The aim of this presentation is to show:

Sample videos and illustrations of physical impacts

to the human body when arrested in a non-upright

position by a fall-protection system

How to support training facilities

Starting with a "Opensource"-Project for

fallprotection training

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 4: fall arrest systems: Dynamic tests as a basis for monitoring and training

The situation in Switzerland (1) .. not just watches, chocolate, banks in trouble & fine cheese

We are a small country (population: 7.8 millions)

- 230 times smaller in area and 40 x fewer inhabitants than the USA

excellent accident-prevention regulations and laws

- No scope for any misunderstandings in global but lack of details

Suva (Swiss National Accident Insurance Fund)

- is responsible for all companies operating in high-risk areas

… more than just a insurance fund:

prevention, monitoring, insurance & rehabilitation

under the same roof

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 5: fall arrest systems: Dynamic tests as a basis for monitoring and training

The situation in Switzerland (2) .. not just watches, chocolate, banks in trouble & fine cheese

Very Multi-Multilingual culture

- 4 official languages (Swiss-German, French, Italian & Rumantsch)

and real strong local dialects

- About 60% of employees on construction sites having a migrational

background (Portuguese, Spanish, Italian, Serbo-Croatian,

Albanian, Turkish etc.) = lack of knowledge of the local dialect

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 6: fall arrest systems: Dynamic tests as a basis for monitoring and training

The situation in Switzerland (3) mandatory by law:

Guardrails / edge-protection-systems, Scaffolding and

safety nets are compulsory when working at heights

greater than ~ 9 feet (3.0 meters) above the ground

PPE / personal fall protection is only permitted when the

use of scaffolding, safety nets, mobile elevating work

platforms, etc. is technically impossible or too dangerous

to attempt

That’s why the use of PPE when working at a height is

called:

“the worst of all less than optimum solutions”

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 7: fall arrest systems: Dynamic tests as a basis for monitoring and training

Nets for road / railwaytrack protection

www.isfp.com / June 16th 2010 Baltimoore / [email protected]

Page 8: fall arrest systems: Dynamic tests as a basis for monitoring and training

The situation in Switzerland (4)

But:

~ 1/3 of accident fatalities or disabilities are caused by

people falling from a height!!

… and there is still an enormous number of real small

companies (< 5 workers) that are unaware of

fall protection

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 9: fall arrest systems: Dynamic tests as a basis for monitoring and training

Construction site was closed down

immediatly:

9

Page 10: fall arrest systems: Dynamic tests as a basis for monitoring and training

some of them even try hard….

10

Page 11: fall arrest systems: Dynamic tests as a basis for monitoring and training

"… I never thought about..."

2010 - Fallprotection for engineers - Haan / Germany / [email protected]

Page 12: fall arrest systems: Dynamic tests as a basis for monitoring and training

He knew, that there is a certain risk

2010 - Fallprotection for engineers - Haan / Germany / [email protected]

Page 13: fall arrest systems: Dynamic tests as a basis for monitoring and training

August 19th, 2009 44 feet / 13.50 meters 5 hours later, another roofer was preparing to climb the roof to repair it

– and he had left his PPE in his car!!

13.50m

Page 14: fall arrest systems: Dynamic tests as a basis for monitoring and training

Why carry out tests with instrumented

crash-test dummies?

We had no video sequences showing common

construction-site situations with falls from a height

We had no idea of the forces and accelerations

involved when a fall from a non-upright position is

arrested by PPE

We needed a way to make direct comparisons

between the different types of fall-protection

equipment and systems

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 15: fall arrest systems: Dynamic tests as a basis for monitoring and training

Our instrumented crash-test dummy (1)

HIII 95% ATD (anthropomorphic test device)

www.isfp.com / June 16, 2010 Baltimore / [email protected] 04.08.2009

Head & neck module

• Triaxial accelerometer (x, y, z)

• Triaxial gyroscope (x, y, z)

• 6-channel upper-neck load cell

(Fx, Fy, Fz, Mx, My, Mz)

Chest & lumbar spine cell

• Chest deformation sx

• Lumbar spine Fx, Fz, My

Pelvis cell

• Pedestrian pelvis of a HIII 50% ATD

• Triaxial accelerometer (x, y, z)

Crash-test dummy

• Modified HIII 95% male ATD with a

pedestrian pelvis, mass of 100kg ( 220lbs)

Page 16: fall arrest systems: Dynamic tests as a basis for monitoring and training

Our instrumented crash-test dummy (2)

HIII 95% ATD (anthropomorphic test device)

www.isfp.com / June 16, 2010 Baltimore / [email protected] 04.08.2009

M = BUS (Messring Systembau GmbH D-Munich)

• Recording frequency: 20 kHz

• Duration of recordings: max. 17 seconds

• The data is stored by loggers directly from the sensor

•The ADT can be operated by wireless no cable impact on event kinematics

•Connection between the individual loggers can be interrupted during the tests without any loss of data

Dummy system of coordinates M = BUS communications unit with a

rechargeable battery

Page 17: fall arrest systems: Dynamic tests as a basis for monitoring and training

“The man” - white rope is the backup rope

17

Page 18: fall arrest systems: Dynamic tests as a basis for monitoring and training

Pendulum fall against a scaffolding pole

more than just a headache

Regulations/limits - WRAIR

- ECE-R94 (Link)

- Directive 2003/102/EC

- FAR-25.642

- WTD 91-440e

18

Page 19: fall arrest systems: Dynamic tests as a basis for monitoring and training

One more crushed helmet

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 20: fall arrest systems: Dynamic tests as a basis for monitoring and training

Conclusion of ADT tests in 2009

While most of the results did not represent a dummy

“fatality”, even the film sequences looked shocking

The experiments were not reproducible

a fall is always a unique movement

Results are not a exact science

It is important to make people understand that the

proper use of PPE may prevent fatalities caused by

falls to the ground, but the danger of injury remains

Promoting the use of restraining systems in

training

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 21: fall arrest systems: Dynamic tests as a basis for monitoring and training

Benefits & Risks

Benefits

Videos help to visualize the forces behind physical

impacts on a human being, specially in a

multilingual country like Switzerland

Slow-motion video makes it more comprehensible

You can even watch it on your cellphone

It is often too time-consuming and too dangerous for

live, on-site demonstrations - videos help

Risks

Videos can be quite frightening – can they alienate?

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 22: fall arrest systems: Dynamic tests as a basis for monitoring and training

How can we make the risk of high shock

loads and accelerations understandable?

By using more shocking videos?

By using shocking images?

With self-experiments? (each one jumps himself)

Difficult to understand but easy to feel?

= Confucius (450 B.C) freely interpreted

– Tell me, and I will forget.

Show me, and I may remember.

Involve me, and I will understand. (Confucius, 450)

– Let me feel it and I will never forget! (Bernhard 2010)

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 23: fall arrest systems: Dynamic tests as a basis for monitoring and training

Possible self experiments

1. Jump up 2 inches and land on your heels with

stiff knees (no energy absorbed)

2. Pendulum fall against a plank (both can feel it!)

3. Shockload with and without shockabsorber

www.isfp.com / June 16th 2010 Baltimoore / [email protected]

Page 24: fall arrest systems: Dynamic tests as a basis for monitoring and training

He really thought that it's all right

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 25: fall arrest systems: Dynamic tests as a basis for monitoring and training

Everydays nightmare

www.isfp.com / June 16th 2010 Baltimoore / [email protected]

Page 26: fall arrest systems: Dynamic tests as a basis for monitoring and training

Suva fallprotection training concept (introduced in spring 2010 -duration 1 day at least)

Theory included in

practical part

Tools & training-

proposals

Short Video-sequences

background-information

Training-Posters for

training-centers

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 27: fall arrest systems: Dynamic tests as a basis for monitoring and training

Opensource website

for fall-protection training

www.absturzrisiko.ch www.fallprotection.ch

www.antichute.ch www.anticaduta.ch

Learning / training units (booklets & posters)

Tools for training-administration

Vector graphics (*.svg) for your own posters

Videos (30-60 seconds each on a specific subject)

Products (new & unknown ones)

Services like training site safety, colaboration etc.

FAQ's & eLearning

Still growing & being translated www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 28: fall arrest systems: Dynamic tests as a basis for monitoring and training

A microsite for its own www.absturzrisiko.ch / www.fallprotection.ch / www.antichute.ch / www.anticaduta.ch

www.isfp.com / June 16th 2010 Baltimoore / [email protected]

Page 29: fall arrest systems: Dynamic tests as a basis for monitoring and training

Further videos on YouTube

29 ..like worksafe BC (Canada) is doing it excellently

Page 30: fall arrest systems: Dynamic tests as a basis for monitoring and training

Networking & live demonstrations

www.isfp.com / June 16, 2010 Baltimore / [email protected]

Page 31: fall arrest systems: Dynamic tests as a basis for monitoring and training

Any questions?

E-mail: [email protected]

www.isfp.com / June 16, 2010 Baltimore / [email protected]