fairtop fast floor - cementitious self levelling flooring systems
DESCRIPTION
Fairtop Fast Floor - Cementitious Self Levelling Flooring SystemsTRANSCRIPT
The House of Construction Chemicals
Cementitious self leveling flooring systemFAIRTOP FAST FLOOR
FAIRMATE
FAIRMATE
QUALITY FOCUS
FAIRMATE
VALUES
Customer Delight :
is an Indian Multi-national construction chemicals manufacturing company having
offices and operations in various parts of the world. We have our Corporate office in Baroda, India
and our branch offices are spread across country. FAIRMATE is serving Construction Industry for
more than three decades. Apart from our existing manufacturing facilities in India, Dubai and Far-
East, FAIRMATE has widened its presence to few more countries like Nepal, Pakistan, Sri Lanka,
South Korea, Turkey, Lebanon and Qatar etc.
manufactures complete range of construction chemicals and is also providing total cost-
effective solutions and World Class Services to Speciality Construction Chemical Industry by using
our expertise and strategic alliances with leading partners. We have a primary technical
collaboration with M/s Resin Building Products Ltd., UK and M/s Morton Chemicals, USA. Our
continuous research and efforts in developing new products have resulted in introducing more
than 350 products in the Civil Engineering Industry. Our products are broadly classified as Concrete
Admixture, Waterproofing System, Engineering Grouts, Industrial Flooring System, Surface
Treatment, Concrete Repairs, Pre-packed Concrete and Mortar, Protective Coating, Sealants,
Highway Repairs and Fire Protection systems.
has set-up its plant and state-of-art R&D centres in various parts of the globe. Quality has
always been an integral part of Management Philosophy. Ensuring international standard products
to our esteemed customers, we have been accredited by ISO 9001 and ISO (EMS) 14001, which
emphasize the quality system of each and every step of processing and 'zero' defect operations. We
have gone further and have implemented ISO (OHSAS) 18001, which relates to total operational
Health and Safety. To ensure Total Customer Satisfaction FAIRMATE is now marching towards “SIX
SIGMA”.
We are proud to share with you that FAIRMATE has now become the member of IGBC - Indian
Green Building Council, Hyderabad. We are now part of Green Building movement.
The values that drive us underscore our commitment to:
consistently surpass customer expectations.
FAIRMATE also ensures application of the products through authorized trained applicators.
FAIRMATE caters to a large group of customers ranging from multinational companies to individual
domestic customers. We have a wide network in India as well as internationally.
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FAIR TOP FAST FLOOR is a one part cementitious, self smoothing and self leveling polymer
modified flooring system. Its topping and leveling properties are useful for the ware house and
industrial floors where repairing or new floor is to be done on immediate basis with high strength
and durability. Self smoothing and leveling nature saves labor cost. FAIRTOP FAST FLOOR can be
exposed to any weather or traffic with any type of finishes.
< Prepack and ready to use
< Fast Setting
< Self Leveling and smooth finish
< Excellent consistency & Assured quality
< Excellent workability and can be pumped or poured.
< Economical.
< More cost effective than equivalent Resin based systems.
< Rapid hardening hence allows foot traffic after 2 to 3 hrs. depending on the temperature
and humidity.
< High abrasion resistance.
< Vapor permeable.
< Available in cement Grey, Red & Green Color.
< Bonding: Polymer modified formula develops high compressive strength as well as good
abrasion resistance on properly prepared sub-flooring with high adhesion with the
substrate.
< Ease of Application: Requires no special skills, tools or additives. FAIRTOP FAST FLOOR is
simply mixed with water using a drill or other mechanical mixer, poured, spread and left to
harden. May be installed in any thickness in one lift.
< Compatibility: May be used over concrete, wood, steel or polystyrene foam. Readily accepts
many types of coatings, adhesives and mastics typically used in setting tile and installing
carpeting or other types of flooring.
< Non-Dusting and Water Resistant: Does not tend to "dust" through carpeting or crumble
upon contact with moisture.
< High Strength: Cement-based composition builds strength up to 410 kg/cm², matching
high quality concrete.
< Safety: Contains no toxic resins, solvents or diluents. Odorless, non-flammable, non-
corrosive.
Description
Features
Benefits
FAIRTOP FAST FLOORCementitious seamless, self smoothing hardwearing flooring system
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The technical requirements for self-levelling smoothing compounds, pumped screeds and
industrial floors can be of very different levels, depending on the area of application, structural
requirements, application technique, climatic conditions, planned system design and intended
use and exposure.
< Flow on flow table.
< Self levelling consistency.
< Compressive & flexural strength.
< Pot life.
< Open time / workability.
Technical Requirements
Typical Properties
Physical PropertiesTest methods Test age Results at 25 ºC
2< Compressive strength 4 hrs 3 N/mm
2BS 6319: part 2: 1983 24 hrs 10 N/mm228 days 35 N/mm
2< Flexural strength 7 days 7.1 N/mm2BS 6319: part 3: 1983 28 Days 11.7 N/mm
2< Tensile strength 28 Days 4.3 N/mm
BS 6319: part 7: 1985
< Bond strength 28 days 2.4N/mm²
< Impact resistance 0.6 mm Category A
BS 8024: part 3&4: 1987
< Slip resistance Excellent
< Long term shrinkage & Expansion +9 micro strain
28 days -235 micro strain
In House Testing Properties
3< Fresh wet density 2100 kg/m
< Minimum application temperature 6 ºC
< Maximum application temperature 30 ºC
< Pot life@ 30 ºC 20 minutes
< Open time / workability @ 30 ºC 30 minutes
< Minimum application thickness 5 mm
< Maximum application thickness 15 mm for Topping
50 mm for Base
< Flow on flow table 26 - 28 cm
< Open to foot traffic 4 hrs.
< Open to light traffic 18 hrs.
< Water/powder ratio 0.18
< Moisture content @24 hrs. <5% temp/ RH-20ºC/65%
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FAIRTOP FAST FLOORAn innovative industrial flooring system
Concrete contractors should by now be well aware of the recent spike in popularity of decorative
flooring in a variety of applications. Concrete remains one of the most durable, functional, reliable
building materials available, but there's no getting around the fact that when you mix Portland
cement, sand and water, the initial result is not particularly attractive. Through the use of integral
colors, dry-shake color hardeners and similar products, fresh concrete need no longer be grey,
monotone and drab looking.
In situations where a concrete slab has cracked, spalled or aged, cementitious overlayments can
provide a solution, when compared to the time-consuming and costly alternative of ripping out
the hard slab and pouring new concrete. FAIRMATE offers a self-leveling, hardwearing,
cementitious flooring FAIRTOP FAST FLOOR.
FAIRMATE manufactures entire range of construction chemicals under compliance of ISO 9001,
ISO (EMS) 14001 & OHSAS 18001 (Occupational Health and Safety) certified by ISOQAR / UK.
Quality Assurance
While new advances and changes will take place but one thing will never change is quality and
meeting special needs of our customers. Our laboratory in Baroda and technical personnel &
experts are available to provide additional information and technical assistance. We are eager to
work with you in development of new product and resolve your problem.
Technical Services
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Application GuidelineSurface Preparation : The preparation of the concrete is of vital importance for the effective use
of this product. Concrete must be firm, hard and free from old coatings, concrete laitance and any
contaminants which may impair adhesion. The concrete must have a profiled textured surface,
which can be achieved by captive shot blasting, grinding or milling.
For areas, which are contaminated by oil and grease, HCA (Hot compressed air) treatment may be
required. All dust and debris must be vacuumed away to leave a clean and dust free surface.
Priming : Priming is required and undertaken with FAIRCRETE SB(L) - an acrylic primer. Apply two
coats of primer by roller, brush or spray. Apply the primer to the prepared surface and allow
drying. (Normally over night). For the second coat, dilute one part FAIRCRETE SB(L) to three parts
water and apply to the previous coat. Allow to become touch dry before application of FAIRTOP
FAST FLOOR.
Temperature -- of the air, of the mix and of the water -- is yet another important criterion in a
successful overlay floor installation. "Keep in mind, this is a concrete product, and it's best to work
when conditions are cool, if the ambient temperature is too warm, or the mix was stored outside
in the sun, that will affect the set time. An air conditioning system or heating system should be
shut off, if at all possible, before you begin pouring product. The water you add should be chilled
or cool. We recommend putting several bags of ice in the water barrel and coiling the hose in the
chilled water if the conditions are warm. That will help prevent the floor from setting up too fast."
Mixing : FAIRTOP FAST FLOOR is mixed applied by specialist mixer /pump. Measure 3.24 litres cool,
potable water, into a suitable sized mixing vessel and mix full bag of FAIRTOP FAST FLOOR. Mix the
composition for 3 to 5 mins. until a homogenous mix is observed. Mixing shall be carried out with
a slow speed drill (400-500 RPM) fitted to a paddle attachment.
Application : Pour the material, immediately after completion of mixing, on the dry, primed
surface, spread with a trowel and allow to ‘self level’.
The required thickness must be achieved in one application. For best results, the pouring and
levelling should be a continuous process. If complete flooring is to be done, material pouring shall
be started from dead end.(from the farthest end of entry / exit location)
Note : If the mix stiffens, it should be discarded. Do not attempt to re-mix with water.
Cleaning : Tools and equipment should be cleaned immediately by flushing with water. Cured
material can only be removed by mechanical means.
Curing : In normal conditions, FAIRTOP FAST FLOOR does not require curing, but in harsh climatic
conditions of direct sunlight, drying winds etc., freshly hardened surfaces should be covered
completely with a polythene sheet for 2 days.
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A wide range of patterns, designs, artwork and even company logos can be cut into overlay
surface. "You can achieve designs in concrete that you can't get with other materials,” With self-
leveling overpayments you can do just about anything your imagination allows.
FAIRTOP FAST FLOOR available in various colours, allows the designer, architect or contractor to
match any color whether it is a paint chip or other colors already in use.
"These floors can last forever, but only if they get the maintenance they require. In most locations,
they should be cleaned and waxed a minimum of once every five days."
Finishing and Maintenance
3. Base Concrete
1. Self levelling smoothing compound (FAIRTOP FAST FLOOR)
2. Primer (FAIRCRETE SB(L)
FAIRSCREED SL : Three pack, high performance, hard wearing, excellent adhesion, hygienic epoxy
based self leveling screed. Can be made more attractive by sprinkling flakes which will ensure
scratch resistance. Application thickness is around 2 mm. Requires primer (SAFECORE-WB primer
is recommended).
Coverage: 3.5 m²@ 2 mm thickness per pack of 12.5 kg.
FAIRTOP / FAIRTOP STD : Ready to use, single pack, hard wearing, abrasion resistant, non-metallic,
monolithic, iron free, smooth finish, anti-skid industrial flooring compound for medium to heavy
duty traffic floors. Resists penetration of oil and water.
Consumption - 5 Kg/m², Mho's scale hardness 8 to 9.
FAIRTOP METALLIC : A screedable, iron aggregate cementitious system which is designed to
provide a thin, high strength topping or for repairing surfaces subjected to heavy traffic and
abrasion. It is formulated for application at a thickness of 8 to 10mm. 25kg bag of FAIRTOP 2 2METALLIC covers 0.95m at a thickness of 8mm and 0.75m at a thickness of 10mm for screed.
FAIRTOP HD : Ready to use single pack, hard wearing, abrasion and impact resistant, nonmetallic,
monolithic, smooth finish, anti-skid floor hardener for heavy duty industrial floors. A 12 mm thick
topping on the green concrete provides an extra ordinary heavy duty traffic floor.
Coverage : 1- 1.2 m²@12 mm thickness per pack of 25 kg.
Our Other Self Leveling Products
BARODA : 8/1, "SAI SUDHA", Arunoday Society, Alkapuri, Baroda - 390 007. Tel. : (0265) 2358173-74, 2331193,
2331399 Fax : (0265) 2338733 Email : [email protected] AHMEDABAD : 3, Ramkrupa Appartment, B/h Center
Point, Panchvati 1st Lane, Ambawadi, Ahmedabad-380 006. Tel. : (079) 26465219 Tel./Fax : 26465577 BENGALURU :
Tel. (080) 23639852 Tel./Fax : (080) 23639851 Email : [email protected] DELHI : Tel./Fax : (011) 27306224/82
Mobile 9810032422 Email : [email protected] KOLKATA : Tel. : (033) 24404932 MUMBAI : Tel. : (022) 28794045,
28794044 Mobile 9820291610 Email : [email protected] UDAIPUR : Mobile 09829699943 JAIPUR : Mobile
09829688843 LUCKNOW : Mobile 9415022470 SANGLI : Mobile 09850817020 PANIPAT : Mobile 09813972551
KOCHI : Mobile 09847169473 AGRA : Mobile 09719402888 JALANDHAR : Mobile 09815039539
For more details visit us at: www.fairmate.com & www.waterproofing4u.com
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Tel. : +9716 5261052, Fax : +9716 5261053 Mobile : +971 50 4355048 email : [email protected]
INDIA
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Any information contained herein and any advice given by Fairmate is made to the best of our ability on the basis of current industrial practice and our own knowledge and experience.
Any responsibility for damages resulting from the use of or reliance upon such information or products such information refers to is limited pursuant to our conditions of sale and
delivery. Neither our advice nor any information contained herein shall cause the purchaser or any other person or entity using our products to refrain from testing our products and
verifying any suggestions contained in our information or reviewing conflicting patent and proprietary rights; and we expressly request and invite the customer or such other user of our
products to perform such tests or have such tests performed prior to any commercial use or application of our products for the specific use and application intended.
Important Note
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