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Page 1: FACTORY WORK’S OFFICE LABORATORY
Page 2: FACTORY WORK’S OFFICE LABORATORY

FACTORY

WORK’S OFFICE

LABORATORY

Page 3: FACTORY WORK’S OFFICE LABORATORY

Infrastructure:

l Exis�ng Land Area : 500,000 Sq. Ft. Approx.l Exis�ng Covered Area : 282,000 Sq. Ft.l Exis�ng Uncovered Area : 218,000 Sq. Ft.l Installed Capacity : 48,000 MT per annum (single shi� basis).l Installed Electricity : 375 kVA. l Installed Cap�ve Power Genera�on : 500 kVA.l Exis�ng Human Resources : 650 nos. (including contractual labour)

Product Range:

l Transmission Line Insulator Hardware Fi�ngs (11 kV to 400kV).l Substa�on Insulator Hardware Fi�ngs (11kV to 400kV).l Conductor & Earthwire Accessories (11kV to 400kV).l Clamps & Connectors for Sub Sta�on.l Distribu�on & Pole Line Fi�ngs.l OPGW Hardwares & Accessories.l ADSS Hardwares & Accessories.l Preformed Products.l AB Cable Fi�ngs & Accessories.l Steel Structures for Distribu�on & Pole Line. l Ferrous & Non-ferrous Accessories for Railway Electrifica�on (CORE).

Cer�fica�ons:

ISO: 9001:2015 - QMSISO:14001: 2015 – EMSISO:18001: 2017 - OHSAS

Memberships:

l Engineering Export Promo�on Council (EEPC).l Indian Electrical & Electronics Manufacturers' Associa�on (IEEMA).l Indian Chamber of Commerce (ICC).

Bankers:

l HDFC Bank Limited.l United Bank of India

Growth in last 5 years (from 2014-15 to 2018-19)

l Turnover increased from INR 724 Million in 2014-15 to INR 2051 Million in 2018-19 l Factory Area Increased from 122,000 Sq. Ft. in 2014-15 to 500,000 Sq. Ft. in 2018-19l Plant Capacity Increased from 12,000 MT in 2014-15 to 48,000 MT in 2018-19

JAINCO AT A GLANCE

Page 4: FACTORY WORK’S OFFICE LABORATORY

The journey of JAINCO was started way back in 1973 as envisioned by Mr. Surendra Kumar Surana. Jainco Group ini�ally was engaged in various business ac�vi�es like Packaging, Garments, Paper & Paper Products, Real Estate, Land Development and Capital & Commodity Market having offices in Kolkata & Bangalore in India, besides Manufacturing & Exporting of Transmission, Distribu�on & Pole Line Materials from its factory located in Howrah, WB, India.

In the year 2007, Jainco zoomed its focus exclusively on Manufacturing of Transmission, Distribu�on and Pole Line Materials and incorporated as JAINCO TRANSMISSION LIMITED, a Limited Company under Indian Companies Act, 1956 having its Registered Office in Kolkata, India under the Chairmanship of Mr. Surendra Kumar Surana. Today a�er 47 years of con�nuous hard work and up grada�on of infrastructure & facili�es, Jainco is one of the most trusted Indian Manufacturer for Distribu�on and Transmission Line Fi�ngs.

In the year 1973, JAINCO commenced its manufacturing of small components and accessories of Transmission Line etc. in a small factory in Ichapur, Howrah. Gradually, machineries were installed to manufacture steel Fabricated Items like Arcing Horns, Yoke Plate, Sag Plate Extension Links, Straps, Midspan Joints etc. required for Transmission Lines up to 400kV and supplied to the then renowned Indian Manufacturers of Transmission & Distribu�on Line Materials. Simultaneously, it con�nued its regular manufacture & supply of Transmission, Distribu�on & Pole Line Products directly to various Indian & Overseas Power U�li�es. Due to its product quality & commi�ed delivery, amidst steep challenges, the company has earned reputa�on in Na�onal & Interna�onal market and got approval from NTPC, NHPC, Powergrid, DVC and most of the other leading State Owned Power U�li�es in India for Supply of Transmission & Distribu�on Line Materials, Pole Line & AB Cable Fi�ngs & Accessories thereof.

The encouragement from the Top Indian U�li�es & EPC Contractors, increasing demand of T&D Materials, Workload, In flow of orders had encouraged the Company to transfer its Unit in the year 2008 at Jalan Complex, Jangalpur, Howrah, an Industrial Belt situated by the side of Na�onal Highway No. 6 well connected to Sea Port, Rly. siding & Air Port . By the year 2018 the unit had total covered area of 2, 82, 000 Sq. Ft. housing Manufacturing & Tes�ng Facili�es. Total Area of the unit being 5,00, 000 Sq. Ft. approx. leaves us sufficient scope for further expansion.

In the new premises, the company has installed all the Modern Automated Machineries required for manufacturing of Transmission & Distribu�on Line Materials up to 400kV. The manufacturing facili�es include Fabrica�on of Steel & Aluminium Components, Modern Aluminium Cas�ng Plant, Machining & Assembly of all Cri�cal Items/ Components, Two Large Semi Automa�c Galvanizing Plants, mul�ple CNC for Angles, Channels, Flats, Rounds, Clamps etc, Plasma Cu�ng, few VMC for Die Development and many other sophis�cated equipments to support increased produc�vity.

To support the manufacturing, designing is done by Qualified & Experienced Engineers using latest design technique using updated so�wares in our exis�ng computerised system and Quality is supported by Sophis�cated Tes�ng Equipments/Facili�es to conduct all Mechanical, Electrical & Chemical Tests to meet the demand of all interna�onal standards for Distribu�on & Transmission Line.

Repeated Orders, from our customers, accolades and apprecia�ons are the main source of our improvement and development.

The company has successfully developed & Type Tested Hardware Fi�ngs, Conductor & Earthwire Accessories for 400kV Transmission Lines and obtained approval for the same from pres�gious clients/u�li�es like the Power Grid Corpora�on of India.

Introduction

History

EXECUTIVE SUMMARY

Page 5: FACTORY WORK’S OFFICE LABORATORY

Organisation

Achievement

Future Plans

The Company is being run under the able leadership and guidance of its Chairman, Mr. Surendra Kumar Surana, a great visionary and assisted by his Young, Energe�c & Dynamic sons Mr. Adarsh Surana and Mr. Atul Surana holding directorships efficiently and effec�vely.

The management is well supported by Qualified & Experienced Managers & Engineers and a team of skilled, efficient and integrated work force.

l Obtained ISO Cer�fica�ons for QMS, EMS and OHSAS

l Turn-over soared from US$ 15 Million in 2013-14 to US$30 Million in 2018-19.

l Star�ng with total area of 122,000 Sq. Ft. in 2014 at the present premises, company has increased the covered area to 282,000 Sq. Ft. & total area to 500,000 Sq. Ft. by the end of 2018. Further augmenta�on is in progress.

l Augmented manufacturing capacity to 48,000 MT per annum.

l Successfully type tested 400kV Twin & Quad Hardware Fi�ngs for Transmission Line & at CPRI, Bangalore including 220kV .

l Successfully type tested Sub-Sta�on Hardware Fi�ngs up to 66/132/220kV at CPRI, Bangalore for almost all Al�tude Levels & Clamp & Connectors at ERDA.

l Inducted CNC Machines for Cu�ng & Punching of Steel Flats, Angles & Channels. Plasma for Plate Cu�ng, VMC for Die Making.

l Introduced 1500KN Horizontal Tensile Tes�ng Machine

l Received accolades & apprecia�on from Indian Premier Power U�li�es as a Quality Manufacturer.

l Obtained approvals from Powergrid (Upto 400kV), NTPC, NHPC, & Various State U�li�es for manufacture & supply of Transmission & Distribu�on Line Materials.

l CORE approval obtained for Railway Electrifica�on for supply of Ferrous & Non-ferrous Accessories.

l Achieved ability to manufacture test & supply complete range of Power Transmission, Distribu�on & Pole Line Materials, Railway Electrifica�on and Telecom Line Materials simultaneously.

l Achieved ability to conduct In house Type/Rou�ne/Acceptance tests up to 400kV & above range, standalone and with Insulator string.

l Exercised adequate measures for Process Control, Effec�ve Quality, Safety and Environment Management.

Company has planned to accommodate the followings in the newly included addi�onal area:

l Cover the exis�ng vacant areas and modify the exis�ng set up to increase its produc�vity.

l NABL Cer�fica�on of its each laboratory set up viz Mechanical, Electrical & Chemical.

l Development of 765kV & above Hardware Fi�ngs

l Manufacturing of Tower/Tower parts for up to 132kV level.

Page 6: FACTORY WORK’S OFFICE LABORATORY

1000 KN Universal Tes�ng Machine

100 KN Universal Tes�ng Machine

1500 KN Horizontal UTS Tes�ng Machine

200 KN Horizontal Tes�ng Machine

Rockwell Hardness Tester R Clip Pull Off Tester

Spectro Analyser Manual Chemical Microscope

The installed tes�ng facili�es are sufficient to carry out all Type/Rou�ne/Acceptance Tests on all type of

Hardware Fi�ngs & Accessories for Transmission, Distribu�on and Pole Line Fi�ngs. Only Corona RIV tests

wherever needed are conducted at Independent Laboratory.

Testing FacilitiesTesting Facilities

Mechanical Laboratory

Chemical & Metallurgical Laboratory

Page 7: FACTORY WORK’S OFFICE LABORATORY

Electro Dynamic Shaker 35 Metre Test Bed Mechanical test on spacer

Electrical Laboratory

Laboratory for Other Miscellaneous Tests

Electrical Resistance Heat Cycle Test Power Loss Test

MPI Test Reduced Pressure Test Galvanising test with Elcometer

Dip Test Die Penetra�on Test Under water Test

Vibration Laboratory

Page 8: FACTORY WORK’S OFFICE LABORATORY

Installed Machineries are capable enough to undertake all process involved in manufacturing of all components

required for Transmission & Distribu�on Line materials up to its finished stage and has an exis�ng capacity of 48,000

MT. Per annum on single shi� basis.

Steel Fabrica�on Profile Cu�er Grinding

Mig welding Argon welding Upse�er

Degasser Aluminium Cas�ng Band Saw

Armour Rod Helical Fi�ngs CNC for cu�ng & Punching

Manufacturing Facilities

Page 9: FACTORY WORK’S OFFICE LABORATORY

Pipe Cu�ng Pipe Bending

Buffing

Spacer Damper AssemblyVibra�on Damper AssemblyMachining

Galvanising VMC for Die making

La�ce Structure Assembly Hardware Assembly BenchPlas�c Rubber Moulding

CNC Plasma Cu�ng

Page 10: FACTORY WORK’S OFFICE LABORATORY

400 kV & above Voltage Level

765kV Hex Suspension String Quad Tension String Quad Suspension String

Twin V Suspension StringTwin Suspension StringTwin Tension String

Double Tension Triple Cond String Double Suspn. Triple cond StringTriple Tension Twin Cond String

Pilot StringSuspension StringTension String

220 kV & 132 kV Voltage Level

Our comprehensive product range is a complete solu�on of en�re Transmission (upto 400kV) & Distribu�on

Line materials which include Tower Accessories & Earthing Materials also.

Range of Products

Transmission Line Insulator Hardware Fittings

Page 11: FACTORY WORK’S OFFICE LABORATORY

400 kV Voltage Level Hardware fi�ngs

66/33/11kV132 kV220 kV

220 kV & 132 kV Voltage Level

220kV 132kV 66/33/11kV

220 kV/132kV Voltage Level Hardware fi�ngs

400 kV Voltage Level Sub Sta�on Clamps & Connectors

Line & Sub-station Insulator HardwareFittings/Clamps & Connectors

Page 12: FACTORY WORK’S OFFICE LABORATORY

66, 33 & 11kV Voltage Level

AB Cable Fi�ngs & Accessories

Pole Line Fi�ngs

OPGW Accessories

11 kV Fi�ngs.33 kV Fi�ngs.66 kV Fi�ngs.

Distribution & Pole Line Fittings/OPGW/AB Cable Fitting & Accessories

Page 13: FACTORY WORK’S OFFICE LABORATORY

Conductor / Earthwire Accessories

Vibra�on Damper Quad Rigid, Bundle Spacers& Quad Spacers Damper

Twin Rigid & Bundle Spacer

Earthwire Accessories Preformed Armour Rod Preformed Products

Steel Fabrica�on Bird Guard & An� Climbing Device steel structures

Isolator Stay Set Earthing Pipe, Rods

Conductor & Earthwire Accessories/Preformed Products/ Steel Structures for Pole Line

Page 14: FACTORY WORK’S OFFICE LABORATORY

Components of Transmission & DistributionLine Hardware Fittings

Forging Items

Steel fabrica�on

Aluminium cas�ng

Aluminium Exstrusion

Page 15: FACTORY WORK’S OFFICE LABORATORY

We wish to be associated with you for :-

INSULATOR HARDWARES UPTO 400 KV

Single suspension Strings for Single,Twin, Triple & Quad Conductors

Double Suspension Strings for Single,Twin, Triple & Quad Conductors

V Suspension Strings for Single,Twin & Quad & Mul� Bundle Conductors

Single Tension Strings for Single & Twin Conductors

Double Tension Strings for Single, Twin, Triple & Quad Conductors

Triple Tension Strings for Twin & Triple Conductors

Quad Tension Strings for Quad & Mul� Bundle Conductors

CONDUCTOR ACCESSORIES

Mid Span Joints

Repair Sleeves

T Connectors

Preformed Armour Rods

Spacers

Spacer Dampers

Vibra�on Dampers

Parallel Groove Clamps

Line & Tap Connectors (Bolted/Compression Type)

ABC FITTINGS

Suspension Clamps & Brackets

Tension Clamps & Brackets

Join�ng Sleeves

Dead End Tubes

Eye Hooks

Aluminum Brackets

Insulated Piercing Connectors

Tension Assembly

Suspension Assembly

Mid Span Joints

Repair Sleeves

Vibra�on Dampers

Parallel Groove Clamps

Flexible Copper Bonds

OPGW & EARTH WIRE ACCESSORIES

Insulator TiesConductor Dead Ends

Guy GripsSplices

Line Guards

Pole Top Make Off

Dampers

Spacers

HELICAL FITTINGS

SUB STATION HARDWARE FITTINGS OF VARIOUS CONFIGURATION &

VOLTAGE ALTITUDE LEVEL & CLAMPS & CONNECTORS

T Connector, Terminal Connectors

Bus Post Clamps

Straight Connectors

Pad Clamps

Stud Clamps

Bus Support Couplers both Rigid & Flexible

STRUCTURES FOR DISTRIBUTION LINES

Line StructuresLa�ce Structures

RAILWAY ELECTRIFICATION

OHE Fi�ngs - Ferrous & Non Ferrous

Small Steel Parts

ADSS CABLE FITTINGS

Suspension HelixTermina�ng HelixProtec�ve HelixClevis Thimble etc.

POLE LINE & DISTRIBUTION LINE HARDWARE FITTINGS

Double Arming Bolts

Double Arming Plates

Anchor Rod, Thimble Eye & Eye Nuts

Oval Eye Bolt & Oval Eye Nuts

Stay setsSpike EarthingCoil EarthingPipe Earthing

Parallel Groove Clamps

Ground Rod & Ground Rod Clamps (Galvanized or Copper Coated)

Guy Hook, Guy Clamps

Tension Hardware Fi�ngsInsulator & Pole Top Pins

TOWER ACCESSORIES

Number Plate, Danger Plate,Phase Plate & Circuit PlateBird GuardAn� Climbing DeviceCounterpoise Earthing

Page 16: FACTORY WORK’S OFFICE LABORATORY

ISO 9001:2015 ISO 14001:2015 ISO 18001:2017

Corporate Office : Works :

Dhanshree Towers

70, Diamond Harbour Road,Suit No. 3B & 3C, Kolkata - 700 023, INDIA.Tel. : +91-33-2449 5410, 2449 5893E-mail : [email protected] : www.jainco.net

Jalan Complex, Gate No. 1, Lane No. 7,Jangalpur, Bombay Road (NH6)

Howrah - 711 411, INDIA.Tel. : +91-9007010999E-mail : [email protected] : www.jainco.net