EXPRESS SERVICE MANUAL

You have just purchased the best spray washer on the market today. It incorporates the very latest in technological advances. To assure you the best and safest performance as well as longest equipment life, please read the enclosed information.

After reading the material in this manual, should you have a service problem or need help, please call our toll free number 1-800-548-3373 or (479)636-5776.

TERMS: All parts will be shipped with check in advance or C.O.D. Commercial accounts are allowed 15 day terms from date on invoice with approved credit.

FREIGHT: All freight will be paid by the customer. Special consideration will be given to items under warranty coverage.

NOTE: Specifications found in this manual subject to change without notice.FOR COMMERCIAL USE ONLY

IMPORTANT DOCUMENT - DO NOT DISCARDDate PurchasedSerial NumberModel Number

SMT600, SMT1100, SMT Portables and Accessories

SMT-EXPRESS WALLMOUNT-SM-EN-140520

SprayMasterTech.com

2

Contents Returned Goods PolicyAny item returned for warranty consideration or for credit must have a RETURN AUTHORIZATION NUMBER. Call our Customer Service Department and discuss the nature of your request. Please note that all items returned must be returned F.O.B. Rogers, Arkansas. No collect or C.O.D. shipments will be accepted unless prior arrangements with our Customer Service Department have been made. A restocking fee may be applied to items for credit that are not under warranty. To reach our Customer Service Department call (800) 548-3373 or (479) 636-5776, or write to Spray Master Technologies®, 115 E. Linden St., Rogers, Arkansas 72756.

ReceivingDamage: Report any damage to the shipping carton or contents to the freight carrier. File a claim with the carrier within 10 days if damage is evident. The manufacturer is not responsible for damage to the equipment caused by the freight carrier.

Package Contents: Carefully check the contents of the shipping cartons to ensure the contents agree with the packing list. If items are missing or if you have any questions, please call our customer service department at (800) 548-3373 or (479) 636-5776.

SMT WARRANTY – LIMITED Effective June 23, 2017

Parts – Spray Master Technologies warrants parts for wall mounted and rack mounted 600 series and 2000 series units to be free from defects in material or workmanship for a period of 2 years from the date of shipment from the factory excluding items listed below.

Spray Master Technologies warrants parts for all other units (wall mounted 1100 series and all portable units) to be free from defects in material or workmanship for a period of 1 year from the date of shipment from the factory excluding items listed below.

This warranty is limited to the original purchaser and includes repairing or replacing parts which manufacturer’s investigation shows to be defective at the time of shipment from the factory. All parts subject to this warranty shall be returned F.O.B. Spray Master Technologies, Rogers, Arkansas for examination, repair, or replacement.

Excluded Items – The follow items are excluded: spray guns, wands, hoses, nozzles, Hummer Jet Sr & Jr, casters and handles. These items are covered by the above warranty for 90 days from the date of purchase for defects in materials or workmanship.

Labor and Travel – Labor and travel to repair or replace defective parts shall be covered for a period of 1 year from date of shipment (90 days on the excluded items).

Items Voiding Warranty – The following voids all warranty claims on Spray Master Technologies products: Accidental breakage; abuse; misuse; failures caused by incorrect installation (if not factory installed); failure to correctly wire the system at the electrical source; chemical or mineral buildup in the pumps and water lines caused by untreated or unfiltered tap, hard, or recaptured water; excessive hot water temperatures exceeding 120° Fahrenheit (49° Celsius); using bleach as an injected chemical; injecting harsh or corrosive chemicals in non-compatible equipment.

www.spraymastertech.com Phone: (479) 636-5776 • Fax: (479) 636-3245 • 115 E. Linden • Rogers, Arkansas 72756 USA

SMT-WARRANTY-170623-EN Specifications are subject to change without notice Printed in the U.S.A.

Returned Goods Policy ........................................................................ 2

Receiving .................................................................................................. 2

Express Service Program ..................................................................... 3

COMPONENT REMOVAL - Group 1 .................................................. 3

COMPONENT REMOVAL - Groups 2-6 ............................................ 4

Diagnostic Chart ................................................................................ 5-7

Spray Gun ................................................................................................. 7

Model SMT 600W................................................................................... 8

Model 1100W .......................................................................................... 9

Model SMT 600PE ................................................................................10

Model SMT 1100PE .............................................................................11

Model SMT 600PEW............................................................................12

SMT 300HDR..........................................................................................13

SMT 200RWW........................................................................................14

Hummer Jet Sr. .....................................................................................15

Hummer Jet Jr. ......................................................................................16

3

Express Service ProgramIf you have a problem, we can solve it QUICKLY and EFFICIENTLY. Your Spray Master Technologies pressure cleaning system has been designed for rapid and easy repairs. Some, you can do, others we will do.

With the “EXPRESS SERVICE” program, your machine has been divided into six major component groups. These groups consist of:

Group #1: Pump, Unloader, Injector, In/out hosesGroup #2: Motor, Switch, and Cord SetGroup #3: Float Tank AssemblyGroup #4: High Pressure HoseGroup #5: Spray Gun AssemblyGroup #6: Accessories and Miscellaneous Parts

Like circuit boards on a computer, these groups can be exchanged as a complete unit. The advantage is your savings in time and money.

With a toll free call to experienced service technicians at Spray Master Technologies, the problem can usually be diagnosed to one of the six component groups by answering a few questions.

The person doing the parts replacement doesn’t need to have any equipment knowledge. He/she need only be able to loosen and tighten a few bolts. The “Express Service” exchange program eliminates having an inexperienced person trying to repair a complicated part.

If you do your own “GROUP” exchange, you won’t be paying for those high labor rates and expensive service calls. With a few basic tools, the defective component group can be removed and replaced or sent to the factory for repair by a qualified technician with minimum downtime. To further expedite the repair, either you or your dealer can stock spare components “groups”. However, with express mail services, rarely does it take more than 48 hours to receive a component. This is usually faster and less expensive than many service companies can make a service call.

The enclosed information shows all components groups and accessories. Our trained personnel are ready to help. If you need service, try our “EXPRESS SERVICE” plan. It will save you time and money.

COMPONENT REMOVAL - Group 1

WARNING: Disconnect Power Before Servicing

4

COMPONENT REMOVAL - Groups 2-6

WARNING: Disconnect Power Before Servicing

5

DIAGNOSTIC CHART

Symptom Source Reason Corrective action

obstructedmovement

remove obstruction

open contacts replace float switchwater too hot decrease water temperatureloose connection secure connectionopen contact replace thermal switch

GFCI power cord tripped GFCI resetthermal overload switch is tripped

reset or replace thermal overload switch

motor windings bad

replace motor

Intermittent shut-down, Shuts down after 30 minutes of operation

NORMALOPERATION

System is designed to shut down after 30 minutes of operation

Press "ON" button on remote station touch-pad

Intermittent shut-down, shuts down in less than 30 minutes, but can restart immediately

Water supply pressure to low

trips float switch open water supply valve fully, clean water supply filter,

Intermittent shut-down, shuts down in less than 30 minutes. Remote stations loose power and cannot restart for 10 to 15 minutes.

Water supply temperature above 120° F

trips thermal limit switch

reduce water supply temperature

blocked motor fan remove obstruction

pressure too high adjust unloader for lower operating pressure

weak motor replace motor

Pressure gauge defective reading replace gaugeHoses air leak at pump

intaketighten hose clamps or replace hose

Bulb filter (inside tank)

clogged clean and replace

Nozzle wrong size or worn

replace nozzle

Wall Mount System Diagnostic ChartPreliminary Checks: Check the following items to ensure that any problems with operation are not caused by conditions external to the SMT Wall Mount system. 1. Circuit Breaker in the main panel is reset.

SMT 600W, 1100W,

Motor

Float switch

Thermal limit switch

2. Water supply hose bib is fully open. 3. Water supply temperature is less than 120° F.Check all wiring to ensure all connections are secure and no wires have been damaged. Verify the wiring is correct in accordance with the wiring diagram provided.

Low pressure (always)

System Won't Operate

Intermittent Shut-down

Low Pressure

Intermittent shut-down, shuts down in less than 30 minutes. Remote stations have power but cannot restart for 15 to 30 minutes.

Motor thermal overload switch

System won't operate

(continued on next page)

6

DIAGNOSTIC CHART (CONT.)

maladjusted adjust unloader for pressure gauge indication of 50PSI less than "MAX PRESSURE" indicated on pump-head

worn replace unloaderPump worn valves and

sealsrebuild pump or return to factory

Chemical supply no chemical, sucks air

refill chemical supply

hoses air leak at input to chemicalsolenoids

tighten hose clamps or replace hose

stuck open clean Line Pressure Release solenoid valve

damagedsolenoid plunger

rebuild Line Pressure Release solenoid valve

Chemical supply no chemical refill chemical supplyChemical control Micro-switch ( older machines)

maladjusted adjust so that micro-switch is activated when spray gun is open and deactivated when spray gun is off

Chemical control Flow-switch

stuck clean or replace

air leak tighten hose clamps or replace hose

kinked tubing straighten tubingChemical foot-screen clogged flush with hot water or replace

Chemical solenoid loose connection secure connectionsclogged clean or replaceloose wires secure connectiondefective circuit board or touch-pad

replace circuit board and/or touch-pad

Chemical injector(SMT1100 only)

clogged or sticking check valve

clean or replace

Pressure gauge faulty indication replace gaugeNozzle wrong size or

blockedreplace with correct size or remove obstruction

Unloader maladjusted adjust unloader for pressure gauge indication of 50PSI less than "MAX PRESSURE" indicated on pump-head

Spray gun partially opened or clogged

clean or replace

Unloader

Low Pressure (when soap or sanitize selected)

No Chemical

Low Pressure when spraying (high pressure when not spraying)

Line pressure release valve

Gauge pressure exceeds maximum listed on pump head

No Chemical at one remote station only

No Chemical at any remote station

Remote station

Excessively High Pressure

Chemical pick-up tubing

(continued on next page)

7

DIAGNOSTIC CHART (CONT.)

Quick Connect fittings

partially opened or clogged

clean or replace

Hoses restricted clean or replace

too low Check electrical power by electrician

drops under load and stays low

Check electrical power by electrician

Drops under initial load

Check electrical power by electrician

Relay K1 or K2 defective relay or relay socket

replace relay or socket

Control cable Loose or damaged wire in control cable

repair splice or tighten connection

Burnt Contactor Line voltageContactor, burnt contacts

Spray Gun

8

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16

SMT-EXPRESS WALLMOUNT-SM-EN-160329 Price and specifications are subject to change without notice . Printed in the USA.

Hummer Jet Jr.

115 E. Linden • Rogers, Arkansas 72756 USA (479) 636-5776 • Fax: (479) 636-3245 www.SprayMasterTech.com 800-548-3373