expertise in metal - emka · vf fastening systems pte ltd. tel. +65/675/2333...
TRANSCRIPT
AustriA EMKA Beschlagteile Ges.m.b.H. tel. +43/2143/43063 [email protected]
BElGiuM EMKA Benelux B.V. service Office tel. +31/413/323510 [email protected]
BOsNiA-HErZEGOViNA EMKA Bosnia d.o.o. Goražde tel. +38/738/241310 [email protected]
CHiNA EMKA industrial Hardware Co. ltd. tel. +86/22/82123759 [email protected]
CrOAtiA EMKA Okovi d.o.o. tel. +385/35/270073 [email protected]
CZECH rEpuBliC EMKA Kováníe / Beschlagteile tel. +421/2/45259910 [email protected]
AustrAliA lock Focus pty. ltd. tel. +61/3/97981322 [email protected]
BrAZil FiXXis do Brasil tel.: +55/11/36620162 [email protected]
CANAdA Normont industrial Hardware, Canada ltd. tel. +1/450/6812884 [email protected]
COlOMBiA Comercializadora Becor ltda. tel. +57/1/2350234 [email protected]
dENMArK A/s Megatrade Beslag tel. +45/44916700 [email protected]
EstONiA Colly Components AB tel. +46/8/7030100 [email protected]
FiNlANd OY Colly Components AB tel. +358/2/9006150 [email protected]
isrAEl teder Electro Mechanical Engineering ltd. tel. +972/73/2331200 [email protected]
JApAN tOCHiGiYA Co., ltd tel. +81/3/32542043 [email protected]
lAtViA Colly Components AB tel. +46/8/7030100 [email protected]
litHuANiA Colly Components AB tel. +46/8/7030100 [email protected]
FrANCE EMKA France tel. +33/254/320862 [email protected]
GrEECE EMKA Hellas tel. +30/21041/83000 [email protected]
HuNGArY EMKA Beschlagteile tel. +36/1/2360032 [email protected]
iNdiA EMKA india panel Accessories p ltd. tel. +91/80/26660212 [email protected]
itAlY EMKA italia s.r.l. unipersonale tel. +39/045/6471070 [email protected]
MONtENEGrO EMKA Bosnia d.o.o. Goražde tel. +38/738/241310 [email protected]
NEtHErlANds EMKA Benelux B.V. tel. +31/413/323510 [email protected]
pOlANd EMKA-polska sp. Z o.o. tel. +48/323606026 [email protected]
pOrtuGAl EMKA Ferragens portuguesa lda. tel. +351/214663355 [email protected]
rOMANiA s.C. EMKA Beschlagteile s.r.l. tel. +40/269/222700 [email protected]
sErBiA EMKA Okovi d.o.o. tel. +385/35/270073 [email protected]
slOVAKiA EMKA Kováníe tel. +421/2/45259910 [email protected]
spAiN EMKA España s.A. tel. +34/91/6432087 [email protected]
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ils speth GmbHindustriestr. 21-23 · 42327 Wuppertal/Germany
phone: +49 (0)202 74 96 - 0 · Fax: +49 (0)202 74 96 - 499 [email protected]
EMKA Gruppe / Group
sWEdEN Emil Krachten scandinavia AB tel. +46/36/314130 [email protected]
sWitZErlANd EMKA Beschlagteile AG tel. +41/33/8260220 [email protected]
turKEY EMKA Kilit sistemleri Metal san. VE tic. ltd. sti. tel. +90/216/5617801 [email protected]
uAE EMKA Middle East tel. +971/42844528 [email protected]
uNitEd KiNGdOM EMKA (uK) ltd. tel. +44/2476/616505 [email protected]
usA EMKA inc. tel. +1/717/9861111 [email protected]
Headquarters
NOrWAY Colly As tel. +47/67/170025 [email protected]
russiA OOO”MK-Electro tel. +7/81/24492928 [email protected]
siNGApOrE VF Fastening systems ptE ltd. tel. +65/675/2333 [email protected]
sOutH AFriCA Enclosure solutions tel. +27/11/4212675 [email protected]
sOutH KOrEA Geo Jeon Co. ltd. tel. +82/314/335508 [email protected]
sWEdEN Colly Components AB tel. +46/8/7030100 [email protected]
tHAilANd Best port Company ltd. tel. +66/2/9935739 [email protected]
ViEtNAM terramar Engineering and Machinery (pte.) ltd. tel. +84/8/9974089 [email protected]
For any other country please contact the EMKA headquarters. Expertise in Metal
Member of the EMKA Group
Consistently growing with state
-of-t
he-art know-how.. .
3
Expertise of 135 years 4
ils a member of the EMKA group 5
technology center 6-7
Zinc die casting
precision down to the detail 8-11
Aluminium
in good form 12-15
Machined parts
in excellent shape 16-19
Quality and environmental management 20-21
Content
Consistently growing with state
-of-t
he-art know-how.. .
4
Expertise of 135 years 2006 ils speth GmbH emerged from the integration of well-
established individual enterprises
– the company Carl-August speth founded in 1874 which started with
the production of textile machines, screws and machined parts
– the company Karl lenzner drehteile (turnedparts) founded in 1921
– the company Fedder & löhr founded in 1973 which produced
aluminium die casting and started in 1998 additionally with the
production of forged parts in solingen
– and the company iMK druckguss GmbH which produced zinc die
casting products since 1980 in Velbert.
As an enterprise of the EMKA Group the expertise fields of
ils speth GmbH today forms strong supply and performance linked
to international standards. the three locations grew together to
reach a highly efficient level of production.
5
Customers:
subcontractors
Automotive
Machine building industry
Electro plant engineering
the Headquarters Wuppertal was
expanded so that the production area
is now to 25,000m2 and the office
buildings about 3,000m2. in this place
you can find the departments for r&d,
sales and marketing managing all
customer requirements.
the quality of tools, machines and pro-
cesses is documented in detail. ils is
certified for quality- and environmen-
tal management according to:
diN EN isO 9001
VdA 6. 1
On the basis of a modular product
program the EMKA Beschlagteile
GmbH & Co.KG develops and manu-
factures modular closing systems
for cabinets and enclosures. the
EMKA group has a good competetive
position, because of its special
market knowledge, high manu-
facturing expertise as well as the
worldwide sales- and service network.
this position is proved by the EMKA
group every day.
ILS expertise in the EMKA Group
Production facilities:
Zinc die casting
Aluminium die casting
Aluminium forging
Machining technology
drive technology
R & D, Production, Sales and Marketing
the EMKA Group is present in more than 40 countries worldwide:
6 manufacturing plants
40 subsidiaries / agencies
approx. 1,000 employees worldwide
All necessary manufacturing methods
are distributed by the manufacturing
locations of the EMKA group conside-
ring worldwide economical and
technical aspects.
the manufactured assembly compo-
nents are the basis for a singular
production program. Numerous
customized parts supplement the
comprehensive catalog standard.
6
7
Technology Center in Wuppertal20 engineers worldwide meet customer
demands in developing the high quality
products expected from the EMKA Group.
the expertise of the EMKA engineers has
top priority for the EMKA Group and is
always future-oriented.
this expertise is found in the newly
established technology Center located
at ils in Wuppertal. state-of-the-art
systems are used to maintain and ensure
high standards that have been developed
over several years in order to serve custo-
mer requirements.
state-of-the-art CAd systems such as
Catia V5 and pro Engineer as well as Auto-
cad and inventor are on-hand to realise
customer requirements and ideas. data
flows immediately into the production of
the necessary tools to ensure efficient
project workflow.
rapid prototyping, FEM calculation, static
and dynamic load tests, salt spray fog
tests and life cycle testing are all part of
the standard testing procedures as well
as production related quality control
e.g. spectral analysis, X-ray inspection,
hardness testing, determination of density
index and material microstructure exami-
nation. All the available instruments are
systematically used to ensure quality and
a future-orientation of the EMKA Group.
to meet the consistently growing require-
ments with regard to our manufacturing
processes, state-of-the-art and high per-
formance machines, equipment and tools
are in place.
8
High quality components and
systems: As flexible as the
requirements of markets.
The standard precision die
casting parts alone covers
approx. 2,500 products – and
the number increases daily.
Zinc die casting
alloy for hot
chamber processes.
Z 410 and Z 430
acc. to EN 1743
10
Components and group of components
Components for locking
systems, e.g.:
Handles
Escutcheons
Housings
Subcontractor industry:
Connecting elements
Fasteners
Our company slogan ”Manufacturing technology provided from one
source“ becomes apparent when you look at the vertical integration
of the EMKA group. the EMKA Group tool making department in
Bosnia, has been integrated in the very first project phase, already.
the quickest possible realisation of top quality tools provides the
EMKA Group an advantagous position in the markets place.
Also downstream processes are accomplished within several EMKA
Group production plants. due to vertical integration all important
and critical production processes are under control. Our own powder
coating facility at the headquarters in Velbert does not only prove
the above mentioned advantages but also enables the quickest
possible realisation of various customer requirements.
the above mentioned advantages ensure that the production of com-
ponents and modular component systems have a smooth workflow
which results in high quality finished products.
Working stations:
drilling
threading
Grinding / slide grinding
polishing
surface treatment
powder coating
Modular assembling
Examples of our wide ranging program:
Products for industrial
housings:
Hinges
Corner pieces
Accessories
devices available for quality control:
CAQ measuring station, 3-d measuring device,
X-ray equipment, spectral analysis, …
11Machinery in operation
18 zinc die casting machines with
capacities between 20t and 315t
slide grinding machines
diverse pre-working machines
9
starting with engineering, the entire pro-
duct development work and preparation of
drawings is done with state-of-the-art CAd
systems. On the basis of this data the tool
making department is able to produce all kinds
of zinc die casting tools. Customer require-
ments according to design and function can be
incorporated efficiently before starting with
production. state-of-the-art controlled hot
forming zinc die casting machines guarantee
reliable production with consistent quality.
these machines are equipped with industrial
robotics and achieve 20t – 315t of closing force
producing casting parts between 1 kg and
2,500 kg.
the automated mechanical rework is an addi-
tional factor for the efficient production of high
quality parts.
Additional production steps include threading,
grinding, polishing, thermal deburring and slide
grinding of the produced part becoming a fini-
shed product. the product gets its last tweak in
the finishing department with chrome plating,
nickel plating, zinc plating
or chromatizing. powder
coating in all rAl and
Zinc die casting – Precision down to the last detail
special colors is also possible. in well
organized interaction with logistics, the
finished products are either stocked or
shipped to the customers according to their
requirements. these procedures enable
our customers to optimize their production
flow and decrease their storage capacities.
sustainable capacity analysis and fore-
sighted production planning of our 3 shift
system provides high delivery performance.
12
Current automotive references:
Daimler
ThyssenKrupp-Bilstein
Mitsui
ZF-Sachs
Toyota
Aston Martin
Lamborghini
Volkswagen
Tenneco
ILS produces innovative products for almost
all industries using aluminium forged parts.
14
Aluminium die casting for optimal results
Production capability:
Aluminium die casting:
up to 12 kg shot weight
Machining
Aluminium forged parts, e.g:
spring retainer
Motor mounting plates
Connecting parts
Casting alloy:
Gd 226: good casting characteristics
at high efficiency
Gd 231: best casting characteristics
for complex and thin-walled parts
Gd 239: specifically suitable for
dynamic stressed and corrosion
resistant parts
sF-36: from high tensile to high
strength - premium hardened alloy
Working stations:
Machining
surface treatment
Modular component assembly
Comprehensive, long lasting experience with requirements
of the automotive industry is our strength in the sector of
aluminium die casting. With 5 aluminium die casting
machines ils has a production capacity between 200 t
and 1.100 t.
15
13
Aluminium forgings in top form
High-quality products with low weight for
heavy duty. that‘s the best way to describe
the variety of aluminium products manu-
factured by ils.
Manufacturing divisions:
Aluminium forged parts (parts up to 2.5 kg)
shape cutting chipping technology
Drop forged parts, e.g.:
enclosure components
chassis parts
Processing:
cutting
surface-finishing
sub-assembly modules
the available variety of manufacturing
processes allows ils to meet even complex
requirements based on experience which
was gained as a supplier of high quality sub-
assemblies e. g. for the automotive industry.
A good example for the modular com-
ponent system assembling is the manu-
facturing of shock absorber tubes for
Porsche 911, consisting:
Fork for fixing, forged and blasted
tube: extruded aluminium sheath
Component insertion and friction welding
processing by CNC-Centres
surface: hard coating treatments
Bearing cover and cap: aluminium
die casting
Forging alloys:
AiMgsi0,5: medium mechanical
strength at good tensile strength,
anodising possible.
AiMgsi1: high mechanical strength
at good tensile strength,
anodising possible
For further casting and forging
alloys, please contact us.
16
18
Machine cutting technology
Strong arguments for a wide
range of products:
processing of stainless steel
Aisi 303, 304, 316
serial production from 100 to
100,000 pieces.
Manufacturing on multi-spindle
automats and rotary cycling
machines.
Cutting without punch-off
simultaneous treatment with up
to 16 tools.
Cross and off center milling and
drilling treatment.
turned parts: length 5 to 300 mm
of the bar.
Accuracy to size up to H7
(0.02 mm) without finishing.
dNC enterprise
For further processing drilling, milling
and cylindrical grinding machines
are available for centerless polishing.
More flexibility and short delivery
times.
due to bar load magazines night
and weekend production belong to
today‘s standard.
19
Machinery in operation
revolving transfer machines
One-spindle automatic lathes
Multi-spindle automatic lathes
CNC lathes
rotary transfer machines CNC-production of about 6,000 m2
17
Machined parts – in excellent shape
Excellent products of high quality: The manu-
facturing of highly complicated machined
parts, components and modular systems are
produced with state-of-the-art machines.
precision machined parts made of all type of materials
stainless machined parts
reworking
Finishing through thermal and galvanic treatment
Modular assembly, packaging and commissioning
Complex customer requirements can be realized
through the multitude of different available manu-
facturing processes within the ils speth GmbH.
sophisticated demands with regard to quality
production traditionally driven is not only by
customer orientation – but also by our own ambition.
20
The following testing devices are
available to ensure the high quality
of our products:
X-ray device
Spectral analysis
Static component test
Digital analysis of pore sizes
Determination of density index
Size tolerance check
Material microstructure examination
21
Quality and Environ-mental management All our process cycles are structured
and geared towards efficiency. High
level automation and process quality
ensure that customer requirements
are fulfilled. Continous internal product
and process audits ensure our goal of
a constant improvement.
Compliance with latest environmental
laws, regulations and guidelines are
secured by an active environmental
management. in order to protect the
environment ils has invested a lot of
money in efficient water treatment
plants, separating agent, a cooling
system with a minimum of energy
consumption as well as a state-of-the-
art exhaust fan.
the performance of the
environmental quality
management system is
proven by the certification
acc. isO 9001 and VdA 6.1.
AustriA EMKA Beschlagteile Ges.m.b.H. tel. +43/2143/43063 [email protected]
BElGiuM EMKA Benelux B.V. service Office tel. +31/413/323510 [email protected]
BOsNiA-HErZEGOViNA EMKA Bosnia d.o.o. Goražde tel. +38/738/241310 [email protected]
CHiNA EMKA industrial Hardware Co. ltd. tel. +86/22/82123759 [email protected]
CrOAtiA EMKA Okovi d.o.o. tel. +385/35/270073 [email protected]
CZECH rEpuBliC EMKA Kováníe / Beschlagteile tel. +421/2/45259910 [email protected]
AustrAliA lock Focus pty. ltd. tel. +61/3/97981322 [email protected]
BrAZil FiXXis do Brasil tel.: +55/11/36620162 [email protected]
CANAdA Normont industrial Hardware, Canada ltd. tel. +1/450/6812884 [email protected]
COlOMBiA Comercializadora Becor ltda. tel. +57/1/2350234 [email protected]
dENMArK A/s Megatrade Beslag tel. +45/44916700 [email protected]
EstONiA Colly Components AB tel. +46/8/7030100 [email protected]
FiNlANd OY Colly Components AB tel. +358/2/9006150 [email protected]
isrAEl teder Electro Mechanical Engineering ltd. tel. +972/73/2331200 [email protected]
JApAN tOCHiGiYA Co., ltd tel. +81/3/32542043 [email protected]
lAtViA Colly Components AB tel. +46/8/7030100 [email protected]
litHuANiA Colly Components AB tel. +46/8/7030100 [email protected]
FrANCE EMKA France tel. +33/254/320862 [email protected]
GrEECE EMKA Hellas tel. +30/21041/83000 [email protected]
HuNGArY EMKA Beschlagteile tel. +36/1/2360032 [email protected]
iNdiA EMKA india panel Accessories p ltd. tel. +91/80/26660212 [email protected]
itAlY EMKA italia s.r.l. unipersonale tel. +39/045/6471070 [email protected]
MONtENEGrO EMKA Bosnia d.o.o. Goražde tel. +38/738/241310 [email protected]
NEtHErlANds EMKA Benelux B.V. tel. +31/413/323510 [email protected]
pOlANd EMKA-polska sp. Z o.o. tel. +48/323606026 [email protected]
pOrtuGAl EMKA Ferragens portuguesa lda. tel. +351/214663355 [email protected]
rOMANiA s.C. EMKA Beschlagteile s.r.l. tel. +40/269/222700 [email protected]
sErBiA EMKA Okovi d.o.o. tel. +385/35/270073 [email protected]
slOVAKiA EMKA Kováníe tel. +421/2/45259910 [email protected]
spAiN EMKA España s.A. tel. +34/91/6432087 [email protected]
© il
s-Fe
rtig
ungs
tech
nik
· 01.1
0/3.
0/EN
· pr
inte
d in
Ger
man
y · G
esta
ltung
+ p
rodu
ktio
n: w
ww.
koch
enra
th.d
e
ils speth GmbHindustriestr. 21-23 · 42327 Wuppertal/Germany
phone: +49 (0)202 74 96 - 0 · Fax: +49 (0)202 74 96 - 499 [email protected]
EMKA Gruppe / Group
sWEdEN Emil Krachten scandinavia AB tel. +46/36/314130 [email protected]
sWitZErlANd EMKA Beschlagteile AG tel. +41/33/8260220 [email protected]
turKEY EMKA Kilit sistemleri Metal san. VE tic. ltd. sti. tel. +90/216/5617801 [email protected]
uAE EMKA Middle East tel. +971/42844528 [email protected]
uNitEd KiNGdOM EMKA (uK) ltd. tel. +44/2476/616505 [email protected]
usA EMKA inc. tel. +1/717/9861111 [email protected]
Headquarters
NOrWAY Colly As tel. +47/67/170025 [email protected]
russiA OOO”MK-Electro tel. +7/81/24492928 [email protected]
siNGApOrE VF Fastening systems ptE ltd. tel. +65/675/2333 [email protected]
sOutH AFriCA Enclosure solutions tel. +27/11/4212675 [email protected]
sOutH KOrEA Geo Jeon Co. ltd. tel. +82/314/335508 [email protected]
sWEdEN Colly Components AB tel. +46/8/7030100 [email protected]
tHAilANd Best port Company ltd. tel. +66/2/9935739 [email protected]
ViEtNAM terramar Engineering and Machinery (pte.) ltd. tel. +84/8/9974089 [email protected]
For any other country please contact the EMKA headquarters.
Ω ils Administration / Machining technology and Aluminium forging Ω technology center ils Zinc die casting Ω Ω ils Aluminium die casting
subsidiaries Agencies