experion mx: improve qcs performance and reduce lifecycle costs

2015 Honeywell Users Group

Europe, Middle East and Africa

Experion MX: Improve QCS Performance and Reduce

Lifecycle Costs

Marko Jamsen, Honeywell

Crepe Structure Measurement

© 2015 Honeywell International All Rights Reserved 2

Providing Enhanced Visibility on Tissue Process

• A completely new online scanning sensor for

tissue and towel applications to characterize

crepe structure numerically and visually

• Non-contacting, imaging-based measurement

with prorietary algorithms for realtime image

analysis

• Built-in compensation technologies ensure:

• Repeatable measurements in varying condions

• Robust performance in highly challenging

environment

• Maintenance free operation

Mathematical algorithms:

•Topography Analysis

•Texture Analysis

Image enhancement,

e.g. dynamic dirt

correction

Visual surface

image for operator

Tissue Crepe measurements

•Crepe Micro

•Crepe Macro

•Folds per inch

•Impurity

Examples and Results


Proven Technology

Blade change impact on

crepe folds per inch

Visual realtime feedback

• Repeatable response

• Major impact on CD quality

= blade change

0 1 2 3 4 5 6 7 8 970

80

90

100

110

120

130

140Grade 125

Blade Life [h]

Fold

s / i

nch

1

2

3

4

5

6

7

• Operator can select locations across the sheet for snapshots

• Images provided from every scan with numeric charactrization

• Reel-to-reel ring

buffer of average

image gallery to track

long-term shifts in

crepe structure

Unique Benefits of Crepe Structure Measurement


• Measurement provides realtime feedback from

creping and applies unprecetended tool to

Improve crepe quality and uniformity

Gain crepe target faster after any upset like doctor

blade change, sheet break or grade change

Optimize complex creping process for better

runnability and economy

Enhance paper machine performance for improved

converting and total efficiency

Accelarate trial run and trouble-shooting processes

Monitor production and equipment condition with

continuously delivered image snapshots on selectable

locations across the sheet

MXIR Sensors


Model Q4405-50 - Moisture

• Direct measurement:

– Moisture infrared absorption

♦ Calibrated on samples from the target

process to provide product water

weight (g/m2, #/3000ft2, etc.)

• Derived measurement

– Percent moisture

= (water weight / nuclear

BW)*100

Model Q4405-60 – Moisture and

Dry-Fiber weight

• Direct measurements:

– Cellulose (fiber) infrared transmission

♦ Calibrated on samples from the target

process to provide product dry weight (g/m2,

#/3000ft2, etc.)

– Moisture infrared transmission

♦ Calibrated on samples from the target process

to provide product water weight (g/m2,

#/3000ft2, etc.)

• Derived measurements

– Basis weight = dry weight + water

weight

– Percent moisture

= (water weight / basis weight)*100

MXIR Sensors


• No-Compromise. No-Risk.

– New implementation of well

proven Honeywell technologies

♦ INFRAND optics

♦ Same-spot Measurement

♦ Wavelength-division Multiplexing

♦ Extended InGaAs detectors

♦ Motor-driven source modulation

♦ EDAQ Functionality

♦ Experion MX signal processing, fast

scanning

♦ Component and sensor modularity

Receiver, viewed from

inside sensor head

Source, viewed from

inside sensor head

Receiver, viewed from sheet

gap

Source, viewed from sheet

gap

MXIR Transmission Infrared Film Thickness

Measurement: Model 3-4405-80


Category Specification

Polymers

PE, PP, PET standard

Sample evaluation required for PVB, PVC, PC,

PS, others

Measurement range* 15 µm – 2 mm (0.6 – 79 mils)

Repeatability, 2s

± 0.1% @15 µm

± 0.003% @1000 µm

50 ms integration time

Accuracy, 2s ± 0.5% of total thickness

Measurement rate 1kHz (1 ms)

Measurement aperture 6 mm diameter

Maximum ambient temp. 10 – 45 ˚C (50 – 113 ˚F)

Sheet gap 10 mm – 25 mm (0.4 – 1.0 in.)

Prerequisite ZipLine™ Platform

9 © 2015 Honeywell International All Rights Reserved

Experion MX Virtualization

• All Experion MX PC nodes

available as Virtual Machines

• Essentials and premium

platform options, Thin Client

HMIs

• Supported on same

virtualization architecture as

Experion PKS

• Host based antivirus solution

• Experion Backup and Restore

• Legacy QCS virtualization

• 2015 development candidates ‒ Replication and recovery

‒ vCenter Appliance

10

Interoperability with Experion PKS R430

• Experion MX R612 supports interoperability with R410 and R430 versions

of Experion PKS control platform

• Common HMI

• Common Alarms

QCS Node Upgrade is not required for sustained functionality of Integrated

Systems with Experion R41x to R430 upgrade

Experion PKS Server R430

Experion MX R612 Server EPKS R410

Process Control Network

Experion Station

R430

Thin Client User

Interface

11

• QCS SESP with remote connectivity

- GTAC support

- Enables audits and services by remote experts

• Migrations support

- Tested procedures and documentation

• Virtualization

- Virtualization of R500 (RAE 5) on vSphere ESXi as first step of

platform refresh

- Followed by software upgrade of Virtual Machines

• Experion Backup and Restore EBR R431

- Supports Virtual (Virtual Edition) and Physical platforms

- P2V and V2P conversions

- Compatible with many types of backup targets

Keeping your systems up and up-to-date

12

Universal PMP – 2 Versions

External

Internal (DaVinci 4000

Scanner)


ZipLine Scanning Measurement Device

Flat Sheet Thickness measurement - redefined!


ZipLine Scanning Measurement Device

• Simplified Design ‒ Tensioned cables to support the

sensor and provide a precise, naturally straight, scanning path

‒ Power supplied through fixed cables

‒ Wi-Fi communications

‒ Self driving/aligning sensor modules

‒ 90% fewer parts than traditional scanners

• Simplified Logistics ‒ Packed in boxes / crates, shipped

on a pallet

• Simplified Installation ‒ Can be mounted directly to a

machine frame

• Simplified Maintenance ‒ Heads can be easily removed for

off machine calibration or maintenance


• Self-aligning cables ‒ Replace high cost, precision

aligned, rigid beams

• Small, on-board, stepper motor ‒ Replaces large drive motor, drive

belts, pulleys and wheels

• Fixed power cables & brushes ‒ Replace moving power track

• On-board air compressor ‒ Replaces air supply hose

• Secure, robust, Wi-Fi communications ‒ Replaces signal cables in power

track

Simplified Design

Detail of on-board drive mechanism


•Small footprint ‒Measurement modules only 256 mm [10.0”] wide in

machine direction

Simplified Design – Small Size


• Ideal Applications: ‒ Plastics and Nonwovens Sub markets

‒ Extrusion and Converting Manufacturers

‒ Calendering and Laminating applications

Target Applications - Today


Honeywell ZipLine™

Scanning Measurement Redefined