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10/12/2017 1 Experiences and Practices: Bridge Moves Carmen Swanwick, S.E., Chief Structural Engineer Utah Department of Transportation 1 Presentation Outline ABC Implementation Contracting Methods Contract Documents SPMT vs. Lateral Slide Monitoring Contingency Plan Lessons Learned 2

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Page 1: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

10/12/2017

1

Experiences and Practices: Bridge Moves

Carmen Swanwick, S.E., Chief Structural Engineer

Utah Department of Transportation

1

Presentation Outline

ABC Implementation

Contracting Methods

Contract Documents

SPMT vs. Lateral Slide

Monitoring 

Contingency Plan

Lessons Learned

2

Page 2: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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ABC ImplementationHistory

Half depth deck panels – 1999

Full depth deck panels – 2004

Precast Substructures – 2007

Self Propelled Modular Transports (SPMT) – 2007

Lateral slide – 2009

Superstructure launch ‐ 2010

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ABC ImplementationHistory

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Page 3: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

10/12/2017

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ABC ImplementationBenefits

Enhanced safety

Shortened on‐site construction time

Reduced traffic/mobility impacts

Potentially reduced project costs

Improved quality

Increased constructability

6

Contracting MethodsDesign Bid Build

Traditional contracting method

No contractor involvement during design

In house or consultant design

Higher level of control and risk to owner

Strong team partnering and coordination needed

Owner

Designer Contractor

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Page 4: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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Contracting MethodsDesign Build

Design and construction concurrent

Early known cost (lump sum)

Reduced delivery time

Improved constructability 

Encourage innovation

Risk mostly transferred to                             contractor

Higher bidding effort for                                 contractor

Owner

DesignBuilder

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Contracting MethodsConstruction Manager/General Contractor

Contractor under contract to provide input during design

Owner able to select innovations Reduce design errors,          constructability issues, and             change orders

Identify and mitigate risk

Allows for early procurement

Limits negotiation on project costs

Owner

Designer Contractor

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Page 5: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

10/12/2017

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Contract DocumentsPlans

Level of detail– No detail regarding move

– Show one viable option (schematic)

– Show only permissible move details

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Contract DocumentsSpecifications

Clearly define goals, limitations, and requirements of project

– Submittal requirements

– Contractor flexibility

– Tolerance requirements

– Maintenance of traffic requirements

– Incentives and disincentives

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Page 6: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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Contract DocumentsSubmittals/Acceptance

Allow for review time in schedule

Based on level of detail of plans– Changes to contract plans

– Temporary supports (including geotechevaluation)

– Staging areas

– Hour by hour schedule

– Communication plan

– Contingency plan

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SPMT vs. Lateral Slide

SPMT Lateral SlideHigh equipment cost Low equipment cost

Flexible staging area Adjacent staging area

Pick points vary from final load path

Load path to supports remains constant

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Page 7: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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Monitoring

Survey

Levels

String lines

Measure gaps

Simplistic

Basic

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Monitoring

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Page 8: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

10/12/2017

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Contingency Plan

Hour by hour schedule

Well coordinated public involvement

Backup equipment

Ability to adjust bridge alignment

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Contingency Plan

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Page 9: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

10/12/2017

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Lessons LearnedSPMT

Survey is crucial

Account for all utilities in travel path

Specifications need to clearly outline expectations

Account for varying load paths

Provide adequate roadway tie‐in lengths

18

Lessons LearnedLateral Slide

Select appropriately based on site constraints

Account for interaction between temporary and permanent supports

Consider moving approach slabs with superstructure

Provide adequate roadway tie‐in lengths

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Page 10: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

10/12/2017

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20

Experiences and Practices: UHPC

Cheryl Hersh Simmons, S.E., Structures Design Manager

Utah Department of Transportation

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Page 11: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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Project Overview

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Project Overview

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Page 12: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

10/12/2017

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Why UHPC?

Construction– Eliminate the need for post‐tensioning

– Reduce specialized construction equipment and labor

Quality– Reduce joint size

– Improve durability and continuity

– Extend life expectancy

Construction schedule– Reduce on‐site construction time

24

Design Phase DecisionsSpecification

UHPC mix

Field demonstration

Quality control and acceptance testing

Installation plan

Measurement                                                  and payment

25

Page 13: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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SpecificationMaterials/UHPC Mix

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SpecificationField Demonstration

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Page 14: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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SpecificationQuality Control and Acceptance Testing

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SpecificationSubmittals – Installation Plan

Sequence of UHPC placement (pour layout drawings)

On‐site staging plan

Bulkhead forming plan

Underside of joint forming plan

Camber strip forming plan

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Page 15: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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SpecificationInstallation Plan

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ON‐SITE STAGING PLAN

SpecificationInstallation Plan

Equipment needs– 300 KW generator to power mixers

– Minimum 3 georgia buggies

– Reach forklift

Manpower– 16 people for operation/1.5 cy per hour (includes man power to cover the joints)

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Page 16: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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SpecificationInstallation Plan

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BULKHEAD FORMING PLAN

SpecificationMeasurement and Payment

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Longitudinal Deck Joint

Transverse Deck Joint

Longitudinal Deck Joint

Approach Slab-Deck Joint

Approach Slab Joint

Page 17: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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SpecificationMeasurement and Payment

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Approach Slab-Deck Joint

Transverse and Longitudinal Deck Joints Approach Slab Joint

SpecificationMeasurement and Payment

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Shear Blockout Detail Girder Haunch

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Page 22: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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UHPC Quantities and Cost

80cy

$6500/cy in place

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Page 23: Experiences and Practices: Bridge Moves€¦ · 2017-09-12  · Potentially reduced project costs Improved quality Increased constructability 6 Contracting Methods Design Bid Build

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Lessons LearnedDesign

Develop performance based mix design with owner‐performed testing and acceptance

Require field demonstration

Simplify joint details at abutments

Consider locations to block off pours

Size longitudinal closure joint for build up of construction tolerances 

46

Lessons LearnedConstruction

Leaks

Block off location for pours

Phasing of pours and cold joints

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