evidence of performance - alde.gr · 2018. 3. 19. · client alumil s.a. industrial area 61100...

Evidence of Performance Burg lar res is tance

Test Report

No. 16-001785-PR02

(PB-C01-05-en-02)

Ve

-Prü

-197

8-d

e 0

1.0

9.2

01

1

ift Rosenheim

03.07.2017

Konrad Querengässer, Dipl.-Ing. (FH) Florian Willer, Dipl.-Ing. (FH)

Head of Testing Department Operating Testing Officer Security/Safety Testing Security/Safety Testing

Basis

DIN EN 1627 : 2011 Pedestrian doorsets, windows, curtain walling, grilles and shutters – Burglar resistance – Requirements and classification DIN EN 1628 : 2011 DIN EN 1629 : 2011 DIN EN 1630 : 2011 Replaces test report 16-001785-PR02 (PB-C01-05-en-

01) dated 11.11.2016

Representation

Instructions for use

This test report serves to demonstrate the burglar re-sistance

Validity

The data and results refer sole-ly to the tested and described specimen. The burglar re-sistance test does not allow any statement to be made on any further characteristics of the present structure regarding per-formance and quality. In deviation from the tested de-sign the following size modifica-tions are permitted: in width +10% and –20% in height +10% and –20%

Notes on publication

The ift- Guidance Sheet

“Advertising with ift test docu-ments“ applies.

The cover sheet can be used as an abstract.

Contents

The report contains a total of 33 pages

1 Object 2 Procedure 3 Detailed results Annex 1 (9 pages) Annex 2 (2 pages) Annex 3 (8 page)

Client ALUMIL S.A. Industrial Area 61100 Kilkis Greece

Product Burglar resistant Smart SD77 panel door RC 2

Designation SMART DOORS Overall

dimensions

(W x H) 1,100 mm x 2,200 mm

(Frame)

Material, System Aluminium profiles with thermal break, SD77

Attack side Closing face as per EN 12519

Type of opening Single leaf

Glazing -/-

Hardware

3-point locking system Secury Automatic as per DIN 18251 Class 3 / GU – Half set B- 75630-72-0-8 as per DIN EN 1906 class 2 (digit 7) / GU – Double cylinder 5012 as per DIN 18252 Class 71 BZKB / GU – 3 hinges 1143.35 / SAVIO

Installation As per installation instructions by the client ALUMIL S.A.

Special features -/-

Burglar resistance

RC 2

Evidence of Performance of 14 Burglar resistance

Test Report 16-001785-PR02 (PB-C01-05-en-02) dated 3. July 2017

Client ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

0-1

190

-de

1 Object

1.1 Description of test specimen (all dimensions in mm)

Product burglar resistant Smart SD77 panel door RC 2

Type of installation / wall type steel frame

Manufacturer INTERNO DOORS

Date of manufacture 05/06/2016

Product designation SMART DOORS

Profile system SD77

Attack side closing face as per EN 12519

Opening direction inward opening

Closed condition closed, fastened and locked

Clear opening dimensions (W x H) 958 mm x 2107 mm

Overall leaf dimension (W x H) 1009 mm x 2146,5 mm

Coordinating dimensions/

overall frame dimension (W x H)

1100 mm x 2200 mm

Frame / door frame

Type, manufacturer S77586

Material aluminium profiles with thermal break

Profile system SD77

Profile section /

profile cross section (W x T)

71 mm x 77 mm

Reinforcement profile -

Frame joints aluminium press cleat corners with double crimp

Type, manufacturer No. 113.29.090.00 and 113.29.304.00, ALUMIL SA

Fixing method/fasteners mitred and bonded

Additional profile threshold

Type, manufacturer S77774, ALUMIL


Profile system SD77

Profile section /


21,75 mm x 77 mm


Frame joints threshold cap for S77774

Type, manufacturer Polyamide, ALUMIL SA

Details No. 310.77.774.03

Fixing method/fasteners screw-fastened to frame and sealed using pourable sealant

Leaf member



Profile system SD77

Profile section /


84 mm x 73,5 mm

Handle height 1020 mm





Ve

-PB

0-1

190

-de

Leaf weight 48 kg

Frame joints aluminium press cleat corners with double crimp

Type, manufacturer No. 113.57.308.00 / ALUMIL

Fixing method/fasteners mitred and bonded

Supplementary profiles floating profile (between frame and panel)


Material aluminium profile

Profile system SD77

Profile section /


4.8 mm x 41 mm


Frame joints inserted into profile S77868

Type, manufacturer -

Fixing method/fasteners -

Others -

Gasket/seal

Frame seal

Type / manufacturer 220.11.001.00

Type / material tubular seal, EPDM, extruded

Position on three sides continuous around perimeter

Corner design bonded

Leaf seal centre



Position on four sides continuous around perimeter

Corner Design bonded using shaped corner pieces No. 255.95.001.03

Leaf seal internal



Position on four sides continuous around perimeter

Corner design bonded

Threshold seal

Type / manufacturer PVC, company BMP

Type / material No. 312-95-001-03

Position horizontal at bottom

Corner design none

Others -

Rebate design on hardware level

Frame / leaf single rebate

Leaf single rebate

Air gap / gap sizes theoretical:

on lock side: 5 mm

on hinge side: 5 mm

at top: 5 mm

at bottom: 16.8 mm




Ve

-PB

0-1

190

-de

measured:

on lock side: V1: 6.2 mm, HS: 6.7 mm, V2: 7.0

on hinge side: B1: 8.1 mm, B2: 9.6 mm ,B3: 9.0 mm

at bottom: 7 mm

at top: 7 mm

Construction joint / shadow joint 5 mm

Infill panel

Type / manufacturer

Evidence of Performance -/-

Overall dimension (W x H) 948 mm x 2097,5 mm

Visible size (W x H) 948 mm x 2097,5 mm

internal: 798 mm x 1936 mm

Edge cover -

Total thickness 45 mm

Configuration 3 mm aluminium panel / 40 mm polyurethane foam panel / 2 mm

aluminium

Facings -

Cover plate aluminium

Core polyurethane foam

Frame (type, dimension) /

Compound (of layers)

two component adhesive 2560A & 2560B

Reinforcement -

Panel weight 70 kg/m²

Other

Mounting of infill panel

Sealing system

Internal dry

Type / manufacturer 200.11.156.01, Alumil

material EPDM

External

Type / manufacturer double-sided adhesive tape ACXplus 7074 / Tesa

Fixing method/fasteners bonded

Type / manufacturer PU 40FC, Durapan

Type one component adhesive

Support / setting blocks

Panel beads

Type, manufacturer S60435, ALUMIL SA

Material aluminium profile

Profile section /


26,5 mm x 26,4 mm


Fixing method/fasteners butt-jointed and bolted

Type clamped and screw-fastened to horizontal beads

Distance between fixings 15 mm from corner, 811 mm between

Others on sides in between




Ve

-PB

0-1

190

-de

Hardware of doorset

Lock active leaf

Type 3-point locking system

Type / manufacturer GU- secury Automatic

Evidence of Performance DIN 18251 Class 3

Main deadbolt could not be pushed back

Backset 45 mm

Distance 92 mm

Handle pin 8 mm

Design of faceplate U-faceplate

Dimensions of faceplate

(WxHxT)

24 mm x 6 mm x 2110 mm

Material thickness 2.5 mm

Fixing method/fasteners countersunk head screws Ø 3.9 mm x 19 mm

Width of lock case 200 mm

Depth of lock case 50 mm

Additional lock case guide -

Additional drill protection plate -

Distance A at top: 360 mm V1

at bottom: 260 mm

Deadbolt projection 20 mm HS / 19 mm V1 and V2

Deadbolt bite/position 13.3 mm

Others

Strike plate,

Type U-faceplate

Type / manufacturer 450.28.484.00 / GU

Material steel

Dimensions (W x H) 24 mm x 6 mm

Thickness 2,5 mm

Fixing method/fasteners countersunk head screws Ø 3.9 mm x 19 mm (11 pcs.)

Deadbolt hole HS: 12 x 62 + additional steel reinforcement

V1 and V2: 14 x 40 + deadbolt protection

Security furniture / handle

Design Rosette

Type / manufacturer Half set with backplate and knob / GU B- 75630-72-0-8

Evidence of Performance DIN EN 1906 class 2 (digit 7)

Material steel

Drill protection yes

Extraction protection yes

Supporting cam length

Thickness of external plate 8 mm

Fixing of external plate 2 screws, M6 x 80 mm

Others -/-

Profile cylinder

Type double cylinder




Ve

-PB

0-1

190

-de

Type / manufacturer 5012, GU

Evidence of Performance DIN 18252 Class 71 BZKB

Length of profile cylinder 100 mm

Drill protection existent

Extraction protection existent

Others

Hinges

Type two-part

Type / manufacturer 1143.35, SAVIO

Number 3

Material aluminium

Hinge length 167 mm

Hinge-roll diameter 24 mm

Hinge pins diameter / material stainless steel

Fixing method/fasteners (frame /

leaf)

frame: screw-fastened using 4 countersunk head screws 4.2 Ø x

22 L and

leaf: 2 countersunk head screws 4.2 x 19 in galvanized steel

Position BBL1: 282 mm from top edge of panel to centre of hinge

BBL2: 784 mm from top edge of panel to centre of hinge

BBL3: 280 mm from bottom edge of panel to centre of hinge

Others

Fixing of test specimen to subframe / supporting construction

Fasteners M7.5 x 80 mm

Type flat countersunk, TORX

Manufacturer

Fasteners spaced

from corners 200 mm

between on hinge side 110 at bottom and top hinge

at top side 2 screws

see drawing

Details spacer blocks towards mounting frame in the area of fixing points

and locking points

Thickness of wall connecting joint 5 mm

Filling of wall connecting joint plastic shims and silicone

The description is based on information provided by the client and inspection of the test specimen at the ift. (Item num-bers/designations as well as material specifications have been provided by the client unless stated “ift tested".) Dimensions noted in the product description is relevant

Test specimen representations are documented in the Annex "Representation of product/test specimen“. The design details were examined solely on the basis of the characteristics / performance to be classified. The drawings are based on un-changed documentation provided by the client unless stated otherwise.




Ve

-PB

0-1

190

-de

1.2 Sampling

The below sampling data were provided to the ift:

Sampling by: ALUMIL S.A.

Date:

Verification: ift Rosenheim did not receive a sampling report.

Delivered on: 18.10.2016

ift-specimen-No: 16-001785-PK01 / WE: 42337-001

2 Procedure

2.1 Method

Basis

DIN EN 1627 : 2011 Pedestrian doorsets, windows, curtain walling, grilles and shut-

ters – Burglar resistance – Requirements and classification

DIN EN 1628 : 2011 Determination of resistance under static loading;

DIN EN 1629 : 2011 Determination of resistance under dynamic loading

DIN EN 1630 : 2011 Determination of resistance to manual burglary attempts

Boundary conditions as specified by the standard requirements

Deviation There were no deviations from the test methods and test condi-

tion, respectively

Test sequence Resistance under static loading – test specimen 1

Resistance under dynamic loading – test specimen 1

Resistance to manual burglary attempts – test specimen 1

Pre-test – test specimen 1

Resistance to manual burglary attempts –

Main test – test specimen 2

The hardware elements used were tested for conformity to the requirements set out by

DIN EN 1627 : 2011, Table B1.

2.2 Brief description of procedure

EN 1628 specifies the test method to determine the resistance to static loading.

EN 1629 specifies the test method to determine the resistance to dynamic loading.

EN 1630 specifies the test method to determine the resistance to manual burglary attempts

with defined tools.

Any deviations from the test methods of ambient conditions are presented in the detailed

results.




Ve

-PB

0-1

190

-de

3 Detailed results




Ve

-PB

0-1

190

-de




Ve

-PB

0-1

190

-de

4 Evaluation

The test result confirms compliance with the requirements set out by DIN EN 1627:2011 for

resistance class RC 2.

ift Rosenheim

03.07.2017

Annex 1 Design sheets Page 1 of 8

Evidence of Performance

Burglar resistance



Note

The representation is based on documentation provided by the client.

It has not been checked fully and in detail for technical correctness.



Burglar resistance



Note



Annex 2: Representation of test specimen Page 1 of 2


Burglar resistance



Ve

-PB

0-1

190

-de

Photo 1 Front view of specimen Photo 2 Hinge of specimen

Photo 3 Main lock Photo 4 Auxiliary lock

Photo 5 Damage caused by manual test of main lock

Photo 6 Damage cause by manual test on lock side, at bottom

Annex 2: Representation of test specimen Page 2 of 2


Burglar resistance



Ve

-PB

0-1

190

-de

Photo 7 Damage caused by manual test on lock side, at top

Photo 8 Damage caused by manual test of panel

Annex 3: Installation/assembly documents Page 1 of 9


Burglar resistance



Note





Burglar resistance



Note





Burglar resistance



Note



Spacer blocks are mandatory. i.A. Florian Willer, ift Rosenheim



Burglar resistance



Note



evidence of performance - alde.gr · 2018. 3. 19. · client alumil s.a. industrial area 61100...

Documents