evergreen tea
DESCRIPTION
CTC Tea manufacturing ProcessTRANSCRIPT
“Quality tea with a blend of technology”
Welcome to Evergreen Dooars Tea Pvt. Ltd. Tea
A initiative to bring you the best quality CTC tea without altering the
benefits of the tea leaves.
Vision
To bring you the best ever black CTC tea
Mission
To manufacture tea in a innovative manner with the fusion of world
class technology.
A mission to make the tea industry fully automated machine driven
industry without disturbing the balance of the nature.
We aim at achieving the satisfaction of the ultimate tea consumers
both in India & across borders.
“Quality tea with a blend of technology”
“Quality tea with a blend of technology”
A VIRTUAL TOUR OF OUR INFRASTRUCTURE
EVERGREEN TEA has a world class machinery setup with the high-tech system & totally automated processes. There has been a great deal of emphasis on hygienic tea processing & to maintain a clean environment in the factory premises.
Tea Manufacturing Process
Plucking
Withering
Cut Tear Curl (CTC)
Fermentation – Continuous Fermentation Machine (CFM)
Drying – Ready to be graded
Sorting & Grading – Quality is judged here
Packaging – Ready to be sent to buyer
PLUCKING WITHERINGCUTTING,
TEARING & CURLING
FERMENTATION DRYINGSORTING & GRADING
PACKAGING
“Quality tea with a blend of technology”
A glance at each process and the difference that EVERGREEN has brought in the system.
A. Plucking
It involves the plucking of finest tea leaves from the gardens of Dooars & surrounding
areas. We make sure that the best quality are purchased and used for the tea processing.
As the best tea comes out of the quality tea leaves.
“Quality tea with a blend of technology”
B. Withering
Tea leaves contains 75% of water. Withering helps in reducing
the moisture content of the tea leaves and soften them
so that they do not break in the rolling process.
We have adopted the trough withering . In our
premises we have three storey trough area that gives
the leaves enough space to spread and loose excess water.
“Quality tea with a blend of technology”
C. Cutting, Tearing & Curling (CTC)
CTC is a process where rollers are used to rupture the cell walls of the withered leaves for
oxidation of the polyphones in the presence of oxygen from air.
At our factory we have four cut CTC which is internationally acclaimed and helps in giving a
fine cutting to the leaves.We have installed green leaf shifter which helps in filtering out the
impurities & iron filings from the tea leaves.
Also introduced the latest uniquely designed Rotorvane Feeder “MGWF 03” which helps in
uniform feeding of the leaves in the CTC rollers.
“Quality tea with a blend of technology”
D. Fermentation (CFM – Continuous Fermenting Machine)
It is the process of oxidation of leaves. Humidity Fans & Wet & Dry Hygrometer is used
in here.
In Evergreen we have a double stage CFM unit
which helps in giving a quality infusion.
The unique micro controller based humidity system
has been installed which helps in managing humidity
Automatically.
“Quality tea with a blend of technology”
“Quality tea with a blend of technology”
E. Drying – Ready to be graded
Drying helps in giving the brown colour of the tea, the tea is made to heat over the hot tray and that gives tea its ultimate appearance and is ready to be graded.
“Quality tea with a blend of technology”
F. Sorting & Grading –Quality is judged
Sorting is the operation in which particles of bulk teas are separated into various grades of different sizes conforming to the trade requirements.
“Quality tea with a blend of technology”
G. Storing & Packaging
Storage, is a process of stored final out puts after packagingbefore it handed over to the customers & the Sampling system isdone in - vacuum tight packaging for sending the same tobroker & buyers . We have automatic sorting system and alsohave introduced the paper packaging in 26 kgs.
“Quality tea with a blend of technology”
Developed hi- tech research and tests aredone for the quality gradation along withhealth and nutrition.
A WELL ORGANISED TEA TESTING UNIT
“Quality tea with a blend of technology”
TYPES OF EVERGREEN TEA
Evergreen Clonel.
Evergreen Supreme.
Balarampur.
Bhutkibari.
“Quality tea with a blend of technology”
The grades of Evergreen tea BOP, BOPSM, BP, OF, PD, DUST.
GRADES OF EVERGREEN TEA
“Quality tea with a blend of technology”
MILESTONES
•2013: Successful Launching of Evergreen Dooars Tea Pvt. Ltd.
•2002: Successful Launching of Apex Tea Exports Pvt. Ltd.
•The Evergreen Tea is the latest ISO & FSSAI certified which ensures its quality.
•Much more to come ahead with the demands & wishes of all our valuable consumers
&customers. Very soon we are planning to launch our own packeting unit through which
we can reach to our ultimate consumers directly.
“Quality tea with a blend of technology”
Corporate office: Mia Garage Building, Hill Cart Road, Siliguri 734001
Factory: Bhutki, Jalpaiguri 735135
: 0353-2521093
Website: www.evergreentea.in
Email: [email protected]
“Quality tea with a blend of technology”
THANK YOU