evaporcool case study (500 ton rtac) (roi only))

17
Performance Analysis 500 Ton RTAC Chiller Houston, TX ® Evaporcool Solutions, LLC 5100 Wilfong Road, Memphis, TN 38134 Phone: 901-382-7809 Fax: 901-382-7819 E-mail: [email protected]

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Case Study for Evaporcool

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Page 1: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

Performance Analysis500 Ton RTAC Chiller

Houston, TX

®

Evaporcool Solutions, LLC

5100 Wilfong Road, Memphis, TN 38134

Phone: 901-382-7809 Fax: 901-382-7819

E-mail: [email protected]

Page 2: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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PERFORMANCE ANALYSIS

Step 1: Baseline TestingThe performance of two identical chillers were recorded from 6/26/10 until 7/7/10.

Step 2: Installation of Evaporcool SystemThe Evaporcool System installation on the Test Unit began on 7/7/10. The unit was brought on-line on 7/10/10 and performance had stabilized mid-day on 7/11/10.

Step 3: Comparison TestingThe performance of both chillers were recorded from 7/12/10 until 8/1/10.

Two identical 500-Ton RTAC chillers were monitored to quantify energy savings from the Evaporcool System.

Page 3: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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PERFORMANCE ANALYSIS

Comparison Unit

Houston, TX

Test Unit

Page 4: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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PERFORMANCE ANALYSIS

Before

After

Test Unit

Test Unit

Page 5: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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The weather during the Baseline Testing was significantly cooler and wetter than during the Evaporcool Test Period.

TEST CONDITIONS

BASELINE TEST PERIOD EVAPORCOOL TEST PERIOD

Average CDD = 18.6Average Daily Precipitation = 0.59”

Definition: COOLING DEGREE DAY (“CDD”)

A unit used to relate the day's temperature to the energy demands of air conditioning. One cooling degree day occurs for each degree the daily mean temperature is above 65 Fahrenheit.

Average CDD = 20.1Average Daily Precipitation = 0.18”

Page 6: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

® ®- PRIVILEGED AND CONFIDENTIAL -

WATER USAGE

WEATHER WATER USAGE

Min Temp = 76Max Temp = 92Mean Temp = 84 (CDD = 19)

Avg. Relative Humidity = 71%

Below is the calculated water usage for the Evaporcool System on an average day during the Evaporcool Testing Period.

Min Hourly = 3.9 gal.Max Hourly = 66 gal.Mean Hourly = 21.7 gal.

Daily Total = 522 gal.

NOTE: All water is evaporated, not run through municipal sanitary sewage systems. Accordingly, only water usage fees should be considered.

Page 7: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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1.00

1.05

1.10

1.15

1.20

1.25

1.30

26-Jun 27-Jun 28-Jun 29-Jun 30-Jun 1-Jul 2-Jul 3-Jul 4-Jul 5-Jul 6-Jul

Chiller 1

Chiller 3

Average

kW/T

on

BASELINE TEST

Both chillers operated with exactly the same average kW/Ton during the baseline period.

AVERAGE = 1.17 kW/Ton

Page 8: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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kW/T

on

During the testing period, the Comparison Unit (without Evaporcool), operated with an average efficiency of 1.32 kW/Ton.

EVAPORCOOL TEST

1.05

1.10

1.15

1.20

1.25

1.30

1.35

1.40

1.45

Chiller 1

Ch 1 Average

AVERAGE = 1.32 kW/Ton

Page 9: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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kW/T

on

The Test Unit, with Evaporcool, operated with an average efficiency of 1.21 kW/Ton.

EVAPORCOOL TEST

1.05

1.10

1.15

1.20

1.25

1.30

1.35

1.40

1.45

Chiller 1

Ch 1 Average

Chiller 3

Ch 3 Average

AVERAGE = 1.32 kW/Ton

AVERAGE = 1.21 kW/Ton

Page 10: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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kW/T

on

The shaded area represents the efficiency improvement caused by the Evaporcool System.

EVAPORCOOL TEST

1.05

1.10

1.15

1.20

1.25

1.30

1.35

1.40

1.45

Chiller 1

Chiller 3

Page 11: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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14

16

18

20

22

24

CDD

EVAPORCOOL TESTkW

/To

nC

DD

The efficiency improved at every temperature.

We

ath

er

Dat

a

1.05

1.10

1.15

1.20

1.25

1.30

1.35

1.40

1.45

Chiller 1

Ch 1 Average

Chiller 3

Ch 3 Average

Page 12: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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14

16

18

20

22

24

CDD

EVAPORCOOL TESTkW

/To

nC

DD

The efficiency improvement was greatest on the warmest days.

We

ath

er

Dat

a

1.05

1.10

1.15

1.20

1.25

1.30

1.35

1.40

1.45

Chiller 1

Ch 1 Average

Chiller 3

Ch 3 Average

Page 13: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

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0.00

0.50

1.00

1.50

2.00

2.50

Precipitation

kW/T

on

As expected, the efficiency improvement was smallest when it rained.

EVAPORCOOL TESTP

reci

pit

atio

n

We

ath

er

Dat

a

1.05

1.10

1.15

1.20

1.25

1.30

1.35

1.40

1.45

Chiller 1

Ch 1 Average

Chiller 3

Ch 3 Average

Page 14: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

® ®- PRIVILEGED AND CONFIDENTIAL -

Below are the hourly results from a typical day of testing.

HOURLY RESULTS

1.05

1.10

1.15

1.20

1.25

1.30

1.35

1.40

1.45

1.50

Chiller 1

Ch. 1 Avg.

Chiller 3

Ch. 3 Avg.kW/T

on

July 22nd, 2010 (CDD=20)

Page 15: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

® ®- PRIVILEGED AND CONFIDENTIAL -

HOURLY RESULTS

1.05

1.10

1.15

1.20

1.25

1.30

1.35

1.40

1.45

1.50

Chiller 1

Ch. 1 Avg.

Chiller 3

Ch. 3 Avg.kW/T

on

July 22nd, 2010 (CDD=20)

Savings are greatest during peak hours, when most energy is being consumed.

Page 16: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

® ®- PRIVILEGED AND CONFIDENTIAL -

SAVINGS

Additional benefits include:

1. Peak Demand Reduction;

2. Increased Capacity;

3. Maintenance Savings;

4. Reduced Equipment Failure;

5. Increased Equipment Life; and

6. Available Tax Benefits.

Based on kWh reduction alone, this case study shows a

customer ROI of between 1.53 and 2.55 years.

… and the Evaporcool System provides many additional benefits…

Page 17: Evaporcool Case Study (500 Ton Rtac) (Roi Only))

®

5100 Wilfong Road, Memphis, TN 38134

Phone: 901-382-7809 Fax: 901-382-7819

E-mail: [email protected]