european oxygen steelmaking conference ; 5 (aachen ... lining for oxygen converters:...
TRANSCRIPT
EOSC 2006
Proceedings
5th European Oxygen
Steelmaking Conference
Organized by
Steel Institute VDEh
im Stahl-Zentrum
26-28 June 2006
Aachen
Germany
2006
Table of Contents
Session 1 Hot Metal Pretreatment
Optimisation of hot metal desulphurisation at BOS2 Corns Strip Products Umuiden 3
Hessel-Jan Visser, Elizabeth Graveland, Lammert Knorren, Aart Overbosch, Rob Boom
Optimizing the Hot Metal Desulphurization Process with the Usage of Rotating Lance 11
Sergio Luiz de Souza Costa, Eugenio Pace/// Meireles de Araujo,
Ivan Lopes Alves, Jorge Lima de Siqueira
Treatment of high manganese hot metal for further processing in oxygen converter 23
Mamdouh Eissa, Ayman Fathy, Azza Mohamed Ahmed, Taha Mattar, Ismail Saad
Effect of Oxygen Blowing Condition on Hot Metal Dephosphorization 38
Yuji Ogawa, Michitaka Matsuo, Takeo Inomoto, Nobuo Sano
Simulation Study on Transport Dynamics of Hot Metal Dephosphorization by
Powder Injection in Torpedo Car 46
Zhaoping Chen
Session 2 Improving Steel Quality
New Methods (OES-PDA and PSEM) to Determine Cleanliness in Steel Samples of
ULC- and High Strength-Steel Grades 57
Ernst Pissenberger, Markus Nuspl, Andreas Pissenberger, Peter Reisinger
Improved Calcium Wire Properties Results in High Yields 66
Wouter K. Tiekink, Rob A. Kooter, Emiel Y.Bosma, Jan P. Brockhoff, Rainer Hackstein, Franck B.Villette
New Developments in the Production of Ultra Low Carbon Steel for Automotive Applications at CST
Arcelor Brasil 72
Paulo Sergio Bringhenti, Flavio Jose Saraiva Rodrigues, Geraldo Iran de SL Cardoso,
Marcus Andre Castro Barcellos
Investigation of ladle sand build upon ladle well nozzle 78
Hongbin Yin, Richard Qass
Study on Nitrogen Increasing from Steelmaking to Continuous Casting at Baosteel Meishan 86
Chen Zhiping, Dong Hanjun
Session 3 Primary Steelmaking
Productivity Increase and Low Hot Metal LD-Steelmaking at voestalpine Stahl GmbH 93
Herbert Moser, Wolfgang Hofer, Kilian Jandl, Reinhard Apfolterer, Herbert Mizelli
Experience of new BOF operations at Tfinecke zelezarny 100
Karel Klimek, Jaroslav Pindor, JinCupek, Jindhch Hudzieczek, Milan Cieslar, Frantisek Tomanek,
Robert Sikora, David Bocek, Jaroslav Opletal
Use of Dynamic Data to Optimise Vessel Refining 108
Johan W K van Boggelen
Analysis of Kinetic Data in Industrial Steel Converter for the Operation Control 115
Celina Blanco, Esperanza Garcia, Manuel Rendueles, Luis Fernando Sancho, Mario Diaz
Development and Application of BRP Technology in Baosteel 123
Xiao-fang Jiang, Zhao-ping Chen, Zhi-xin Lu, Geng Zhang, Zhi-min Zhong
Application and Maintenance of TBM Combined Blowing Technology in MeiShan Converter 130
Zhao Guoguang, Zuo Kanglin, Guo Zhenhe
VII
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Telefon: +49 / (0) 2332 / 9206-0
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Internet: www.sit-2000.com
Session 4
By-Products, Recycling and Envronment
Investigations into dust production in
the converter process 139
Matthias Weinberg
Revised concept for secondaryde-dustingin the LD3 mill at voestalpine Linz 144
Josef Heiss, Roland Schwarzenbrunner,Herbert Mizelli, Raimund Wincor,Andreas Brunner, Hubert Ollinger
Progress in the Use of BOF Slag 152
Michael Kuehn, Peter Drissen, Michael Joost
Solutions for dust sandsludges from the
BOF process 158
Carsten Hillmann, Christopher M. Moore,Karl-Josef Sassen
Solutions to capitalization of steel plantslags Stage and perspectives in Romania
....163
Florian I. Zaman, Gheorghe S. lorga,Mircea N. Hritac, Elena C. Diaconu,Sefan M. Lazar, Adrian I. Burlacu,Cristian Z. Predescu
Vaporisation of the Component Elements
from Metallic Bath during Refining in
Oxygen Converter 168
Alexandru Ivanescu, Antoaneta Ene,Viorel Munteanu, Lilica Ivanescu, Dan Zorlescu
Session 5 Primary Steelmaking
Cold Shroud - Boosting Converter
Performance 179
Tom Balkos, John Batham, Tom Russo,Richard Fash, Bill Howanski
Improvement of Converter ProcessConsistencyat BOS No 2, Corns Umuiden 186
Albert B. Snoeijer, Paul Mink, Aart Overbosch,Marcel Hartwig, Hans ter Voort, Jan P. Brockhoff
Steelmaking by the MPS.Dolvi Process-
Development for High Productivity 194
Dieter Senk, Kumar Misra, Peter Meierling,Josef Pleschiutschnig, Ratna Prasad V. Atluri,Zulfiadi Zulhan
Theoretical and Practical Aspectsof Dissolution of lime in Laboratory
Experiments and in BOF 202
Brahma Deo, Pramod Kumar Gupta,Madhurai Malathi, Pieter Koopmans,Aart Overbosch, Rob Boom
Possibilities to use new measurements
to control LD-KG-converter 210
Jari Ruuska, Seppo Ollila, Lars Baith,
Kauko Leiviska
VIII
Probenahme
Analyse
Beratung
qualllitat. metalllabor.
BuschstraBe 95
47166 Dulsburg
Fon: +49 (0) 203-519 29 10
Fax: +49 (0) 203-519 29 29
metalllabor ist eine Marke
von amco united.
Development and Implementation of a
Flux Model for BOP and Q-BOP Furnaces ...218
Yun Li
Session 6 Refractory Systems
Refractory lining for oxygen converters:
Recent experiences in this field 229
Michele Martino, Marco Fenu, Andrea Anfosso
Improvement of the Refractory and Ladle
Maintenance Concept at the Steel Plant
Bruckhausen 234
Andreas Ploch, Chris Lindner, Carl Heinz Schutz
Practical results of Stainless steel fibre
reinforced Magnesia carbon bricks in the BOF
converter Scrap Impact Pad applications 238
Subramaniam Muthu Kumar, Helge Jansen, Hartmut
Bunse, Rainer Gaebel, Jorg Rzepczyk
Influence of Slag Composition on K-OBM
Lining Life: The Case of High Ti02 242
Roberto Prudente, Sergio Fera, Renzo Valentini
New Technologies and Equipment for
Converter Lining Surface Protection 247
OlexandrS. Brodskyy, Vladimir A. Sheremet,
Anatoliy V. Kekukh, Anatoly G. Chernyatevich,Ganna P. Stovpchenko, Oleg I. Pavlyuchenko
Session 7 Secondary Metallurgy
Optimisation of the Metallurgical Treatment
of Steel with Calcium 257
Kurt Huemer, Axel Sormann, Gerfried Wolf
Kettlor: Efficient stirring in ladle metallurgy . .
Marc Burty, Charles PussS, Claude Bertoletti,Patrick Wetta, Eric Carioli
265
www.metalllabor.de
Optimization Argon-injection Process
Parameters for Ladle Treatment Steel 272
Alexey Smirnov, Sergey Eronko, Igor Kovalenko,Rolf Giessen
Behavior of Top-blown Jet under
Vacuum Pressure 280
Goro Okuyama, Ikuhiro Sumi, Seiji Nabeshima,Hidetoshi Matsuno, Yasuo Kishimoto
Session 8 Automation and On-Line
Process Analysis
Restructuring of Converter Level 2
Automation System 287
Herbert Mizelli, Herbert Moser, Rudolf Tober
Operational Benefits Due to Installation of
DYNACON/LOMAS® Technology 293
Barbara Angermayr, Wolfgang Lutz,
Rudolf F. Hubmer, Shen Chang, Shi Xiongliang,Tang Shuguang, Liu Yulan
X
Trends in Automated Process Laboratories.. .
298
Susanne van den Bosch, Norbert Wilke
Session 9 Secondary Metallurgy
Steel Desulphurisation by Fluidized Lime -
Operational and Quality Results 305
Andreas Gantner, Alfred Jungreithmeier, WolfgangFelberbauer, Roman Rossler
Advanced Strategies for Alloying Processes in
Steelmaking Ladles 312
Kersten Marx, Sigurd Rodl, Helmut Lachmund,
Yongkun Xie
Decarbunzation technology of vacuum treated
steel at U. S. Steel Kosice, s.r.o 321
Slavomir Hertneky, Gabriel Trefa
Evaluation of Basic Factors to Enhance the
Vacuum Decarburization Reaction 329
Shinya Kitamura, Tooru Matsumiya, Hiroshi Nogami,Felicia Lazuardi
Session 10 Automation and On-Line
Process Analysis
Long-Time Experiences with Implementation,
Tuning and Maintenance of Transferable BOF
Process Models 339
Gerold Sickert, Reinhard Schramm
Significant Improvements in Steel Making
through Installation of Process Models at
Mittal Steel, South Africa 347
Barbara Angermayr, Rudolf F Hubmer,
Josef WeiB, Anton Gerber, Kevin D. Jackson,
Jose L. A. Marques
Dynamic End-Point Control in BOF througha Fast and simultaneous Determination of
the Steel/Slag Composition 355
Michael Wauters, Johan Knevels,
Raymond Meilland, Arne Bengston
A New Approach for the Dynamic Process
Simulation of the BOF-Process 363
Champion Chigwedu, Jens Kempken,
Wolfgang Pluschkell
Session 11 Secondary Metallurgy
Effects of the VD-OB Technology on Product
Quality 375
Holger Arnold, Axel Klarner, Andreas Koschinski,
Jochen Schluter
Decarburization Practice for ULC Steelmaking . 382
Woo-Jin Noh, Kwang-Chun Kim, Sung-Eun Chae
XI
Seit uber 50 Jahren bewahrt sich die SchweiBtechnik
Dusseldorf als verlSsslicher Partner im Stahlwerk.
MaBnahmen zur Verbesserung der Materialqualittt -
zum Beispiel durch Flammen, Schneiden,
Schleifen und die Reparatur von Stahlwerks-
zubehor durch SchweiBen - gehoren traditionell
zu den Tatigkeiten des Unternehmens.
Neuen Anforderungen im Stahlwerk und Struktur-
veranderungen stellt sich STD mit neuen Losungen und
vorausschauenden Ideen. Unsere Ingenieure und
Techniker entwickeln und konstruieren
Spezialanlagen, vor allem Brennmaschinen und Schleif-
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Telefax 0 23 35/97 37 5a
Ca-Treatment of Al-Killed Steels: Inclusion Modification and Application of
Artificial Neural Networks for the Prediction of Clogging 387
Valentma Colla, Marco Vannucci, Sergio Fera, Renzo Valentin/
Ladle Refining Aspects of some special products in Sail Plants 395
Somnath Ghosh, N. Nath Jha, Kashi Nath Jha, Shibnath Mazumdar
Session 12 Plant Operation Experiences and Productivity
Aspects
Minimization of Energy Consumption and Conversion Cost for BF-BOF
System Based on Optimised Use of Ferrous Burden Materials 403
Christer Ryman, Chuan Wang, Mikael Larsson, Jan Dahl, Carl-Erik Grip
Optimisation of steel plant logistics at Dillinger Hutte using
simulation models41 "1
Oliver Bode, Ralf Bruckhaus
Towards 7 Million Tons of Liquid Steel per Year at BOS2
Corns Strip Umuiden417
Jan Brockhoff, Pieter G. J. Broersen, Marcel Hartwig, Harry P. Pronk,
Hans Ter Voort, Richard Mostert, Albert B. Snoeijer, Aart Overbosch
Port Talbot BOS Plant Challenges 425
Guy Simms, Ian Blake
Session 13 Processing, Modelling, Simulation
Mathematical Simulation of Decarburization in Vacuum Degasser 435
Xiaodong Yin, Zongze Huang,Wenbing Gu
Preliminary Study on Mathematical Modelling of Stainless Steelmakingin AOD Converter 440
Ji-He Wei, Jie-Hui Shu, Hong-Li Zhu, Guo-Min Shi, Qing-Yuan Jiang,He-Bing Chi
CFD Simulation of Melt Flow Mixing Phenomena in Combined
Blowing Converters 454
Hans-Jurgen Odenthai, Udo Falkenreck, Jens Kempken,Jochen Schliiter, Norbert Uebber
Filtering of the Industrial Data for the Artificial Neural Network 467
Jan Falkus, Piotr Pietrzkiewicz, Tomasz Kargul
Session 14 Plant Operation Experience and ProductivityAspects
Salzgitter Flachstahl GmbH increased the efficiency of its BOF shop 477
Andreas Berghofer, Ralf Kromarek
Improvement in Performance of the Tapping System at
Port Talbot Steelworks 487
Michael M, Berger, Christian Rahm
Decade of Development in Steelmaking at Ruukki Production,Raahe Steel Works 494
Jarmo Lilja, Seppo Ollila, Hannu Nevala
Improvement of BOF Productivity in No.2 Steel Making Plant at
Kashima Steel Works 501
Shingo Takeuchi, Kenichi Akahane, Kouichi Sakai
XII
Session 15 Processing, Modelling,Simulation
Improved Dynamic Control of Carbon and NitrogenContent in AOD Converter Process for Stainless
Steelmaking on the Basis of Thermodynamic Process
Models 511
Bernd Kleimt, Rainer Lichterbeck, Christian Burkat
Decarburization of Iron Using Top Lance BlowingAnnie Nordqvist, Anders Tilliander, Per Jdnsson
519
Study on Mathematical Modeling for AOD Converter
with Top Oxygen Blowing 527
Jianbin Chen, Zhaoping Chen, Zhouhua Jiang,Zongze Huang
Session 16 Plant Operation Experienceand Productivity Aspects
High Efficient Converter Operation Scheme in PohangNo.2 Steelmaking Plant 537
Seunggon Kim, Dongryul Lee
Boosting Production Through Optimal BOF
Modernization of ISDEMR Iron and Steel Works. .
542
Ibrahim G6I, Lars Meier, Karl-Josef Schneider, Hans-
Wilhelm Schock, Winfried Laubach
Development of Process Technologies for API Sour
X60 and X65 Quality in accordance with Start-up of
VD at HADEED Steelworks 550
Kwang-Keun Lee, Kwang-Seop Ro, Adel Al-Butairi,
Saad Z. Al-Shamary, Waleed Al-Shalfan
Poster Session
Learn how to Operate a BOF at steeluniversity.org 561
David J. Naylor, Ruth Hambleton, Henri Gaye
Interaction of Heat Blowing and Slag Regimes and
Converter Profile (Movie Investigation) 565
Anatoly G. Chernyatevich, Oleg I. Pavlyuchenkov,Olexandr S. Brodskyy, Ganna P. Stovpchenko
Innovative Concepts for Steel Ladle Porous Plugs 569
Patrick Tassot
The Hydrodynamics and Mass Transfer in Steel
Converters using cold models 577
Mario Diaz, Margarita Martin, Manuel Rehdueles
Thermal Shock Behaviour of Carbon Bonded MgO-CRefractories with Inorganic Micro- and/or
Nano-Additions 581
Christos G. Aneziris, Uwe Kiippel
The Use of Calcium Carbide in Steel 587
Roberto J. Santiago, Luis A. Mombello
Determination of Optimum Calcium Carbide for
Deoxidation of Slags 591
Roberto J. Santiago, Luis A. Mombello
Process of Carbothermic Reduction of Iron and
Manganese Ore Bearing Briquettes 595
Karla de Melo Martins, Elena Gorbunova, Dieter Senk,
Heinrich Wilhelm Gudenau
XIII
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