eton america parts catalog · 2-28 700169 ignition coil 1 2-29 700108 magneto cover (rh) 40cc 1...

Rascal

ETON America PARTS CATALOG

Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication.

Copyright ©2008-2009 ETON America, all rights reserved.

PrdImg: \\Server3\EASrv3dt

Rascal

Figure No. Content Reference

Table of Contents

Engine Shroud, Cylinder and Exhaust01Crankcase, Crankshaft and Piston02Transmission03Carburetor and Air Filter04Engine and Pull Starter05Rascal Frame07A-Arms and Swing Arm08Body Cover, Trim and seat10Suspension11Fuel Mixture Tank12Front and Rear Wheels and Tires13Rear Brake15Handle Bar and Cables16Foot Rest and Front Bumper17Rear Drive Axle and Chain18Steering System20Tool Kit and Owner's Manual29


I4-01.jpg

Rascal

Fig Ref Description Item No.QtyReq

Engine Shroud Cylinder and Exhaust

1-1 1Cylinder 40cc 7001211-2 1Inlet Pipe Insulator 7001311-3 1Inlet Pipe 7001301-4 1Inlet Pipe Gasket 7001281-5 1Cylinder Base Gasket 7001221-6 1Spark Plug (BPM7A) 7003131-7 1Carburetor Gasket 7001291-8 1Socket Bolt & Washer (M5x20) 7003361-9 3Pan Head Bolt & Washer (M5x12)7003031-10 1Cylinder Shroud 7001511-11 1Shroud Rubber Cap 7001521-12 2Pan Head Bolt (M5x28) 7003011-13 1Carburetor Plate 7003531-14 1Exhaust Muffler Gasket 7001461-15 1Exhaust Muffler 8115681-16 2Exhaust Muffler Stud 7003541-17 2Lock Washer (M5x9x1) 7003441-18 2Lock Nut (M4x8) 7003551-19 2Bolt & Washer (M6x12) 6500051-20 1Exhaust Heat Shield 7001501-21 2Heat Resistant Washer(M5x11x1)6500061-22 140cc Top End Kit 810788

Page 1 of 19Rev 4.0.0 8/22/2007


R4-02.jpg

Rascal


Crankcase Crankshaft and Piston

2-1 1Crankcase (RH) 40cc 7001012-2 1Crankcase (LH) 40cc 7001032-3 1Crankshaft 40cc 7001232-4 2Radial Ball Bearing (6201) 6502132-5 4Pan Head Bolt (M5x28) 7003012-6 1Oil Seal (12x22x7) 7002912-7 1Circle-Clip 7003112-8 1Oil Seal (12x32x7) 7002922-9 1Woodruff Key 7003092-10 1Connecting Rod Bearing 7002902-11 1Piston 40cc 7001252-12 1Piston Ring (Set of 2) 6501172-13 2Circle-Clip (Pair) 6501182-14 1Piston Wrist Pin 6501162-15 1Crankcase Gasket 7001022-16 3Spring Pin 7003082-17 1Lock Nut (M8x11) 7003682-18 2Flat Washer (M9x18x1) 7002882-19 1Pull Starter Ratchet 7001682-20 1Flywheel 7001702-21 1Clutch Shoes 7001602-22 2Flat Washer (M9x18x1) 7002862-23 1Flange Nut (M8x15) 7003052-24 2Wave Washer (M10x16x1) 7002872-25 2Clutch Weight Bolt 7001582-27 1Trigger Module 700002

Page 2 of 19Rev 4.0.0 9/30/2008Copyright ©2008-2009 ETON America, all rights reserved.

R4-02.jpg

Rascal


Crankcase Crankshaft and Piston

2-28 1Ignition Coil 7001692-29 1Magneto Cover (RH) 40cc 7001082-30 2Bolt & Washer (M4x20) 7002972-31 4Socket Bolt & Washer (M5x20) 7000102-32 1Rear Heat Shield 7003562-33 4Pan Head Bolt & Washer (M5x12)7003032-34 1Engine Bracket 7003582-35 4Socket Bolt & Washer (M6x20) 7003592-36 2Nut (M6x11) 6500652-37 2Lock Washer (M6x10x2) 7003602-38 1Front Heat Shield 7003612-39 1Speed Limiter Holder 7004052-40 1C.D.I Speed Limiter 7004042-41 1Spring Pin 7003692-42 1Spacer Ring Set 8114552-43 1Crankcase Plate (LH) 700105


R4-03.jpg

Rascal


Transmission

3-1 1Transmission Cover 7001543-2 2Dowel Pin (M10x14) 6501583-3 5Radial Ball Bearing 6502133-4 2Radial Ball Bearing 6003 6501993-5 1Final Drive Shaft 7001633-6 1Counter Gear 7001623-7 1Idle Gear 7001643-8 1Drive Shaft 7001613-9 2Flange Bolt (M6x32) 7003253-13 1Oil Seal (17x28x5.5) 6502003-11 1Bearing (6004LLUA) 6502183-12 2Flange Bolt SH (M6x35) 7003273-10 1Oil Seal 7002943-14 1Transmission Cover Gasket 7001553-15 1Transmission Case 7001533-16 1Outer Drum 7001563-17 1Flange Nut (M10x22) 6502023-18 1Drive Sprocket (420x14T) 7001653-19 1Sprocket Plate 6502253-20 2Bolt (M6x10) 6502263-21 2Flange Bolt SH (M6x100) 7003263-22 3Flange Bolt SH (M6x28) 7003243-23 1Breather Hose 6501513-24 2Flat Washer (M8x14x1.5) 7002893-25 2Flange Bolt SH (M8x12) 7004063-26 1Coil Wire Clamp 700175

Page 4 of 19Rev 4.0.0 8/22/2007


R4-03.jpg

Rascal


Transmission

3-27 2Rear Shock Absorber Bushing 6501503-28 2Flange Bolt (M6x20) 6501433-29 1Sprocket Cover 7001673-30 1Wave Washer (M12x20x1) 700362

Page 5 of 19Rev 4.0.0 8/22/2007


R4-04.jpg

Rascal


Carburetor and Air Filter

4-1 1Air Cleaner Assembly 7001324-1-2 1Air Cleaner Element 7001364-1-3 1Air Cleaner Screen 7001354-2 2Pan Head Bolt & Washer (M4x25)7003024-3 1Carburetor (Manual Choke 40cc)7001274-3-1 1Carburetor Float (40cc) 7003664-3-3 1Needle Valve 8115694-3-4 1Main Jet (*64) 7104034-3-5 1Jet Needle 7104014-3-6 1Main Jet Holder (*9.5) 7104004-3-7 1Throttle Valve (40cc) 8127634-4 1Throttle Cable 7001454-5 1Air Cleaner Gasket 7003634-6 1** Not Avail. (Carb Kit - Old)810463

0** NOTE For Engine numbers after UE1H-1A0107729990104-3-3 1Needle Valve 7104044-6 1Carburetor Kit (40cc New) 8112764-NP 1Main Jet #.61 (40cc) 810411

Page 6 of 20Rev 4.0.0 5/7/2010 ©2008-2009 US ServTec LLC. all rights reserved.

R4-05.jpg

Rascal


Engine and Pull Starter

5-1 1Pull Starter 7001185-2 4Pan Head Bolt & Washer (M6x16)6501275-3 1E-TON Logo Label (Pull Starter7003705-4 1Engine (40cc) 700900

Page 7 of 19Rev 4.0.0 8/22/2007


I4-07.jpg

Rascal


Rascal Frame

7-1 1Rascal Frame 7002127-2 1Bearing (6002ZC3) 6509677-3 1Circle-Clip 6502487-4 2Rubber Damper (37 X 13 X 23) 6502507-7 1Pan Head Bolt & Washer (M6x12)6503997-8 2Flange Bolt (M8 X 36) 6502567-9 2Flange Bolt (M8x70) 7002987-10 6Locking Flange Nut (M8x18) 6502797-11 1Front Fender Bracket 7002147-12 1Rear Fender Bracket 7002157-13 4Flange Bolt (M6 X 12) 6502717-14 1Safety Tether Switch- Pre 20056504527-15 1Safety Switch Warning Tag 6504607-16 1Main Wire Harness 7001727-17 2Flange Bolt (M8x40) 700273


R4-08.jpg

Rascal


A Arms and Swing Arm

8-1 1A-Arm (LH) 7002178-2 4Bushing (O20xO8.1x21x24) 7002188-3 2Oil Containing Bushing (015.5)6502828-4 2Oil Containing Bushing (17) 6502838-5 2Dust Cover 6502858-6 2Dust Seal 6502868-7 2Grease Zerk 6502898-8 2Grease Zerk Cap 6502908-9 1A-Arm (RH) 7002268-10 1Swing Arm IXL40 7002398-11 1Swing Arm Spacer (O17xO10x158.7002388-12 2Swing Arm Seal Cover 7002378-13 1Swing Arm Set Bolt (M10x186) 7002368-14 1Locking Flange Nut (M10) 7003208-15 1Rubber Chain Guard 700364

Page 9 of 19Rev 4.0.0 8/22/2007


I4-10.jpg

Rascal


Body Cover Trim and seat

10-1 1Front Fender (Red) 70025310-1 1Front Fender (Blue) 70025410-2 4Bolt Washer & Nut (M6x18) 65026210-3 1Rear Fender (Red) 70025910-3 1Rear Fender (Blue) 70026010-4 1Warning Label (Passanger-Y6) 70026210-5 1Warning Label (Y6) 70026310-6 2Rascal Graphic 70026410-7 1Insulator Pad 65089010-8 1MFD Label 65030610-9 4Button Head Bolt (M6x18) 65094310-10 4Locking Flange Nut (M6x11) 80050410-11 2Bolt & Washer (M6x20) 65090110-12 1Handlebar Cover (Red) 70024910-12 1Handlebar Cover (Blue) 70025010-13 2Pan Head Bolt & Washer (M6x16)65045310-14 1Seat 70025710-14-1 1Seat Latch 70040710-15 1Warning Label (Weight 77lb) 70034810-16 1E-TON Graphic 75027110-17 1Warning Label (Premix 50:1) 700347

Page 10 of 19Rev 4.0.0 8/22/2007


R4-11.jpg

Rascal


Suspension

11-1 2Front Shock Absorber 70023511-2 6Pin Hole Bolt (M10 X 40) 65099711-3 4Cotter Pin (1/8 x 1) 65033911-4 1Rear Shock Absorber 70024011-5 2Hair Pin Cotter 750318

Page 11 of 19Rev 4.0.0 8/22/2007


R4-12.jpg

Rascal


Fuel Mixture Tank

12-1 1Fuel Mixture Tank 70013712-2 1Fuel Tank Cap 65032712-3 1Fuel Tank Cap Seal 65086112-4 2Bolt & Washer (M6x20) 65090112-5 1Fuel Filter 70040812-5-1 1Fuel Filter Element 80000212-6 2Fuel Tube 70013812-7 1Fuel Petcock 65033112-8 2Pan Head Bolt (M5x16) 65033212-9 2Foam Pad (5x10x130) 70013912-10 1Breather Tube 650853

Page 12 of 19Rev 4.0.0 8/22/2007


R4-13.jpg

Rascal


Front and Rear Wheels and Tires

13-1 2Tire (145x70x6) 70021113-2 4Oil Seal (22x35x7) 65034513-3 2Inner Spacer (15x21.7X15) 65034613-4 2Outer Spacer (15x21.7x10) 65034713-5 2Outer Spacer (O17.O21.7x17 70020913-6 2Bearing (6002LLU) 65099913-7 2Bearing (6003LLU) 75038513-8 2Castle Nut (M12x16) 65035013-9 2Cotter Pin (1/8 x 1-1/2) 65035213-10 2Rubber Hub Cap 65035313-11 2Flat Washer (M10x40x4) 65035413-12 2Wheel Rim (Front) 70020513-13 2Wheel Rim (Rear) 70020413-14 2Tire (145x70x6) 70021113-15 2Flat Washer (M14x40x5)) 65036813-16 2Cotter Pin (1/8 x 1-1/2) 65035213-17 2Castle Nut (M14x19) 65036213-18 2Rubber Hub Cap 650353

Page 13 of 19Rev 4.0.0 8/22/2007


R4-15.jpg

Rascal


Rear Brake

15-1 1Rear Axle Bearing Seat 70018715-2 1Spacer (31x36x63.7) 70018815-3 2Bearing (6006ZZ) 65038615-4 1Oil Seal (42x55x8/x9) 65081115-5 1Oil Seal 65048315-6 1Rear Brake Cam 65038915-7 1Rear Brake Arm 70019815-8 1Rear Brake Shoe 65039115-9 1Rear Brake Wear Indicator 65039215-10 1Brake Return Spring 65039315-11 1Bolt (M6 X 30) 65039415-12 2Oil Seal (014x020x4) 65038815-13 3Flange Bolt (M12x20) 70027615-14 1Flange Bolt (M12 X 25) 65039515-15 1Rear Drum Cover 65054415-16 1Oil Seal (38 X 52 X9) 65054515-17 6Pan Head Bolt & Washer (M6x12)65039915-18 1Rear Brake Drum 65054615-19 1Rear Drum Cover Gasket 65040415-20 1Drain Tube 65097915-21 1Purge Hole Plug 65040615-22 1Rear Brake Cable 700252

Page 14 of 19Rev 4.0.0 8/22/2007


R4-16.jpg

Rascal


Handle Bar and Cables

16-1 1Handlebar 70024116-2 2Handlebar Grip 70024316-3 1Handlebar Clamp Cap 70024216-4 4Flange Bolt (M6x20) 70028016-5 1Brake Lever (LH) 70024416-5-1 1Lever only-(LH) 70034616-6 1Throttle Lever, (RH) 70024516-6-1 1Throttle Lever (only) 70024716-6-2 1Pan Head Bolt (M5x25) 80022116-6-3 1Nut (M5x8) 81321316-7 1On / Off Switch 70017616-8 1Throttle Speed Label 70027116-9 2Pan Head Bolt (M4x15) 70036516-10 1Throttle Body Cover 70025116-11 1Throttle Body Cover Gasket 70024816-12 1Rear Brake Cable 70025216-13 1Throttle Cable 700145


I4-17.jpg

Rascal


Foot Rest and Front Bumper

17-1 1Front Bumper 70023017-2 2Bumper Plug 65075417-3 6Flange Bolt (M8 X 16) 65029417-4 1Footrest Support 70023217-5 3Bushing (O20xO8.1x21x24) 70021817-6 3Flange Bolt (M8x40) 70027317-7 3Locking Flange Nut (M8x18) 65027917-8 4Flange Nut (M6x14) 65003017-9 2Foot-Rest Rubber 70023417-10 3Engine Mount 70023317-11 2Flange Bolt (M8 X 12) 650402

Page 16 of 19Rev 4.0.0 8/22/2007


R4-18.jpg

Rascal


Rear Drive Axle and Chain

18-1 1Rear Axle 70018418-2 1Rear Sprocket 420x36T & Holder70018018-2-1 1Rear Sprocket Holder 65042218-2-2 1Rear Sprocket (420x36T) 70018218-2-3 4Stud Bolt (M10x25)) 65055218-2-4 4Locking Flange Nut (M10x19) 65025518-3 1Spacer 70018118-4 2Rear Axle Nut (M28x35x8) 65055518-5 1O-Ring 70029518-6 1Drive Chain (Std #420x68L) 70017718-7 1Drive Chain Cover 70017918-8 1Rear Skid Plate 70017818-9 1Chain Adjuster 65096618-10 4Flange Bolt (M8 X 16) 65029418-11 1Bolt & Washer (M6x30) 70033718-12 1Bolt & Washer (M6x25) 65094018-13 1Flat Washer (M35x40x1) 70034518-14 1Master Link #420 810590

Page 17 of 19Rev 4.0.0 8/22/2007


R4-20.jpg

Rascal


Steering System

20-1 1Steering Shaft 70024620-2 1Oil Seal (18x32x7) 65043020-3 1Oil Seal (22x35x7) 65034520-4 1Inner Spacer (15x21.7X15) 65034620-5 1Locking Flange Nut (M14x25) 65027820-6 2Locking Flange Nut (M8x18) 65027920-7 1PU Bushing Sleeve 65043520-8 1Knuckle (RH) 70022720-9 1Knuckle (LH) 70022120-10 2Locking Flange Nut (M10x20) 65043820-11 1Steering Tie-Rod (RH) 70022920-12 1Steering Tie-Rod (LH) 70022820-13 2Steering Shaft Clamp 65044220-14 4Locking Flange Nut (M10x19) 65025520-15 1Cotter Pin (1/8 x 1) 650339

Page 18 of 19Rev 4.0.0 8/22/2007


R4-29.jpg

Rascal


Tool Kit and Owner's Manual

29-1 1Owner's Manual-IXL-40 70026929-2 1Tire Pressure Gage 80052929-3 1Tool Set 700267

Page 19 of 19Rev 4.0.0 8/22/2007


eton america parts catalog · 2-28 700169 ignition coil 1 2-29 700108 magneto cover (rh) 40cc 1...

Documents