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How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/2014 1 EtherCAT Technology Group Seminar Series 2014

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Page 1: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/20141

EtherCAT Technology GroupSeminar Series 2014

Page 2: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

This is the SEW-EURODRIVE product range

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/20142

Page 3: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

SEW-EURODRIVE is a global company

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/20143

Established more than 80 years ago

Sites in 49 countries

79 Assambly plants14 Manufacturing plants

More than 15,000 employees

About € 2.5 billion turnover in 2013/2014

Page 4: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

On the Spanish market since 1973 (Maquinaria Eléctrica Bilbao, S.A.)

Since 1993 asSEW EURODRIVE ESPAÑA, S.L

Spanish Headquater in Bilbaoo Local assembly plant o Local service facilityo Local product training

SEW-EURODRIVE is present in SpainOur sites in Spain

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/20144

Madrid

Barcelona

Bilbao

Sevilla

Valencia

“Think global, act local”

A Coruña

Logroño

Page 5: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

Best practice 1/3: EtherCAT for producing metal parts with complex shapes

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/20145

Page 6: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

Production step 1/3 “cold rolling”

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/20146

coldforming an „endless“ tube

Putting coil on roll-off device

Speed control

1

Page 7: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

Production step 1/3 “cold rolling”

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/20147

welding the longitudinal seam

Cutting into handy length

High precision speed control

2SEW Application Module

3

Page 8: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

Production step 2/3 “hydroforming”

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/20148

Page 9: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

Production step 3/3 “cutting and fittings”

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/20149

adding the fittings

High quality parts for cars that: Accept vibrations Withstand hot & cold fluids Fit into the remaining space

of the engine bay

Page 10: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

SEW-EURODRIVE maximizes process performance

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/201410

Page 11: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

SEW-EURODRIVE maximizes process performance

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/201411

The moving machine bed consists of anSEW synchronous linear motor only.

The SL2 Advanced System comes ready to use, wired and assembled with a housing

Page 12: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

Best practice 2/3: EtherCAT for producing plastic parts with complex shapes

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/201412

Page 13: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

Injection molding with the help of servo drives

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/201413

Page 14: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

Injection molding with the help of servo drives

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/201414

High injection performance

Maximum precision Best energy efficiency

in class

Up to 16 axesHigh precision motion control axes

4+

Page 15: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

This is today’s topic

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/201415

How your next drive solution will be optimized by EtherCAT

Page 16: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

TaskActivity

controlled by Control done byRequired fieldbus

performance

Basic speed control

PLCSpeed control

DriveHigh precision speed control

SEW standalone application module and single axis positioning

Motion control axisEtherCAT Motion Controller

High precision motion control axis

Accomplish many tasks with one solution

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/201416

1

2

3

4

MOVIDRIVE® B

4+4+

-1-1

Page 17: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

Task

Basic speed control

Speed control

High precision speed control

Motion control axis

High precision motion control axis

Accomplish many tasks with one solution

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/201417

1

2

3

4

4+4+

-1-1

Optimal SEW DriveAdequate fieldbus

MOVITRAC® B

MOVIDRIVE® B

MOVIAXIS® A

SEW standalone application module and single axis positioning

Page 18: EtherCAT Technology Group Seminar Series 2014ethercat.org/2014/spain/download/07_SEW-EURODRIVE… ·  · 2018-01-12EtherCAT Technology Group Seminar Series 2014. This is the SEW-EURODRIVE

20m (65ft) below ground 4 separate entrance/exit garages Drives from SEW, communication

via

Best practice 3/3: EtherCAT for autonomous car parking

How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/201418

3

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How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt19 10/13/2014

2

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How your next drive solution will be optimized by EtherCAT | BUC-BD E, Reinhardt 10/13/201420

Page Description Source Enquiry date

6 engine cradle

roll bar

part of a car body

chassis side memberexhaust system

http://www.schulergroup.com/technologien/produkte/grundlagen_innenhochdruckumformung_bauteile_fahrwerk/index.htmlhttp://www.schulergroup.com/technologien/produkte/grundlagen_innenhochdruckumformung_bauteile_design/index.htmlhttp://www.schulergroup.com/technologien/produkte/grundlagen_innenhochdruckumformung_verfahren_rohre/Bauteile/hydroforming_ihu_verfahren_ihu_rohre_bauteil_laengstraeger.jpghttp://img.docstoccdn.com/thumb/orig/159688575.pnghttp://www.schulergroup.com/INTERNET/major/pool/technologien/produkte/grundlagen_innenhochdruckumformung_bauteile_abgas/hydroforming_ihu_bauteilspektrum_realisierte_bauteile_automotive_bauteil_abgassysteme.jpg

26.09.2013

7 cold rolling picture http://www.ndt.net/article/dgzfp2008/Inhalt/di4b2.pdf 12.09.2013

8 longitudinal seam welding http://de.academic.ru/pictures/dewiki/84/TRUMPF_08_Laserschweissen-Welding.jpg 12.09.2013

9 tubeshydroforming video

http://www.designforlasermanufacture.com/assets/395px_Tube_Welding2.jpgSchuler AG

26.09.20132012

10 hydroformed part Schuler AG 2012

11 hydroformed part Schuler AG 2012

12 control cabinet Schuler AG 2012

13 granulate materialconnectorinjection molding partscake tinmulti color part

http://fs02.androidpit.info/ass/x74/11288474-1378666580439.jpghttp://www.engelglobal.com/engel_web/global/de/media/ENGEL_teletronics_Steckergehaeuse.jpghttp://www.vdi-wissensforum.de/uploads/media/03TA110012_Spritgziessen-2012_Engel_300dpi.jpghttp://www.fks-kunststoff.de/silikon_spritzguss.phphttp://upload.wikimedia.org/wikipedia/commons/e/e2/Zahbiaschdlgrif_in_Meakomponentntechnik.jpg

26.09.2013

14 injection moldin g process http://upload.wikimedia.org/wikipedia/commons/thumb/2/23/Principe_moulage_injection_polymere.svg/1000px-Principe_moulage_injection_polymere.svg.png

12.09.2013

15 E-DUO 700 video ENGEL AUSTRIA GmbH 2013

19 autonomous car parking 1autonomous car parking 2

http://www.woehr.de/system/html/The-Cube-car-park-5befb697.jpghttp://www.woehr.de/system/html/The-Cube-79015e8b.jpg

12.09.2013