essential products for golf cart battery maintenance … products for golf cart battery maintenance...

Leadership in the Energy Storage Industry

Powerful Online Resources for Product Information, Training, and Custom Ordering

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QuickHowTo.com

This extensive video library offers more than 100 video training programs on product usage, safety, selection, installation, and more. Whether you’re looking for information on specific products and applications or managing a training program for your employees, this extensive library is yours to use 24/7 at no charge. It’s the added value you get with Quick Cable.

QuickCable.com

At QuickCable.com you’ll find a complete interactive online catalog of all products. It’s where you’ll find the most up-to-date information on new products and applications, and if you are a registered user, you can order products directly online. There are also extensive resources including instruction manu-als, MSDS and RoHS safety sheets as well as catalogs for market-specific applications.

QuickFigurator.com

Design your own custom cable quickly, online, using our unique quickfigurator.com web tool. You can specify all the components – cable, connectors, heat shrink, etc., save the file, print the drawing, and submit it for quotation. We’ll get back to you within 24 hours. Custom cable, painless and fast. Only from Quick Cable.

Essential Products for Golf CartBattery Maintenance & Repair

Pre-Made Cables • Connectors • Wire & Cable • Spill KitsChemicals • Tools • Hold-Downs

Golf Cart CatalogNo. GC2012

NEWAss

ortmen

ts

Hold-D

owns

Cables

Espec

ially

Design

ed

for G

olf C

arts

Catalog GC2012

Pre-Made Cables | Connectors | Wire & Cable | Spill Kits | Chemicals | Tools | Hold-Downs

2

The Best Way to Protect Your Golf Cart Investment When car makers look for extreme duty testing, they often turn to taxi cabs. Start-stop continuous running – it defines severe operating conditions.

When battery and battery component makers look for extreme operations, they should look at golf carts.Every day carts are run to the max, batteries drained and recharged. The environment is hot and wet. The condi-tions are perfect for corrosion damage to electrical components, especially when battery acid is present.We built our reputation making the world’s best battery cables, connectors and accessories for heavy-duty trucks, agricultural equipment, automobiles, industrial motive power and standby power industries.

We know battery systems and DC power like nobody else. That’s why you need Quick Cable components in your golf cart maintenance shop. Our cables, connectors and accessories are engineered for the long haul, no matter how harsh the environment.


2

quickfigurator.com | quickcable.com | quickhowto.com

3

Your Best Source for All Golf Cart Electrical and Battery Maintenance Components

In This Catalog You’ll find a wide range of products to keep your golf cart fleets and customers up and running. Whether you do light maintenance – cleaning and minor cable repair or replacement – or major upkeep and fabricate cables in your shop, Quick Cable is your best source for quality components.

Wire & Cable We offer lots of choices in premade cables to interconnect cart batteries, to connect to starters, to power accessories. Additionally, our bulk cable choices allow you to build cables as you need them in your own shop, maximizing your profit potential, and guaranteeing the fit and performance.

Chemicals Quick Cable battery cleaners, acid neutralizers, and protective coatings help your batteries last longer and perform better. In a cart shop, we have bulk chemicals to help deal with acid spills or other issues, and we have all the safety equipment you should have on hand working around batteries.

Tools Quick Cable tools enable you to make battery cables exceeding OEM specs – professional quality crimpers and cutters enable you to do the job right. For high volume work, we even have a pneumatic production tool. Our battery testers, terminal cleaners and primary wire tools are essential to every cart maintenance shop. With Quick Cable you have access to more than 6,000 items, most made in the USA, most available for same day shipping when we get your order. We’re here to help you get your job done right the first time and keep your carts rolling.

Connectors Our battery connector line-up offers a wide range of choices so you can select the right connectors to match your customer’s expectations for performance, durability and price.


3


Quick Cable is your Best Source for Gas & Electric Cart Components to Insure:

Quick Cable Puts You in Position to Repair & Maintain Carts with ConfidenceWe Deliver:

• Topperformance• Extendedbatterylife• Reliability• Properconnectionofaccessories

• Premadebatterycablesinallpopularlengths• Bulkbatteryandweldingcableinallpopulargauges• Industry’sbestcastcopperconnectorsformaximum performance• Toolstocrimp,cutandfinishcustomcablesinyourshop• Accessoriestospeedmaintenanceandreducefrequency• Retailproductsyoucanselltoyourcustomerssotheycan getthemostoutoftheircarts


4 Better Cable Series – 6 Gauge

Cable Sets

205700205702205704205708205712205719205724

205830 205831 205832 205833 205834 205835 205836 205837 205838 205839 205840

7"9"12"14"16"21"26"

3

4 1

2 21

3

5

5

21

1 4

2 4

23

5

Part No. Length EZ GoRXV

EZ Go Med/TXT

EZ Go X444/Marathon

Club CarPrecedent

Club Car DS 48V Electric 95+

YamahaDrive

YamahaG22

YamahaG19

YamahaG2/G8/G9

36V Elec 85-94

Club CarDS 36V

Electric 81+

YamahaG14/G16

36V Elec 94+

205750205752205754205758205762205769205774

Part No. Description

7" Copper Cable with 5/16" Hole Max Lug & Heat Shrink9" Copper Cable with 5/16" Hole Max Lug & Heat Shrink12" Copper Cable with 5/16" Hole Max Lug & Heat Shrink14" Copper Cable with 5/16" Hole Max Lug & Heat Shrink16" Copper Cable with 5/16" Hole Max Lug & Heat Shrink21" Copper Cable with 5/16" Hole Max Lug & Heat Shrink26" Copper Cable with 5/16" Hole Max Lug & Heat Shrink

205700205702205704205708205712205719205724

Part No. Description

7" Copper Cable with 5/16" Hole, Zinc Plated Thimble9" Copper Cable with 5/16" Hole, Zinc Plated Thimble12" Copper Cable with 5/16" Hole, Zinc Plated Thimble14" Copper Cable with 5/16" Hole, Zinc Plated Thimble16" Copper Cable with 5/16" Hole, Zinc Plated Thimble21" Copper Cable with 5/16" Hole, Zinc Plated Thimble26" Copper Cable with 5/16" Hole, Zinc Plated Thimble

¬ These quality cables are 100% copper wire with quality copper Max Lug connectors and heat shrink protection

¬ Designed for extended use and maximum performance, these cables are ideal for custom cart builders, high performance and specialty carts

¬ These cables are quality OEM replacements featuring 100% copper wire for dependable operation

¬ Zinc plated thimble end resists corrosion

¬ High volume service shops don't have to compromise – these cables combine affordability and better materials to give you reliable long term performance

¬ Now Quick Cable offers pre-packaged sets of replacement cables for popular makes and models of golf carts, both gas and electric

¬ Easy to order and convenient for resale or your service department

¬ All cables are black, 6 gauge 100% copper with zinc plated thimble connectors

UPGRADEDPERFORMANCE

FOR ALLGOLF CART

APPLICATIONS

AVAILABLE1 EACH,

BAGS OF 25OR BAGS OF

100

NEWGolf Cart Cables

Best Cable Series – 4 Gauge


5


¬ Meets or exceeds SAE specifications, ideal for OEM replacement

¬ Copper conductor for maximum conductivity

¬ Tinning of copper wire before casting ensures durable bond between wire and connector

¬ Antimonial lead connectors resist corrosion, die cast process seals copper wire from acid fumes and corrosive salts

¬ All have a standard 3/8" stud hole

Universal polarity top post connector fits negative or positive post

Side terminal bolt included

All cables terminatewith 3/8" stud hole

10"12"15"20"24"27"30"34"

10"15"20"25"30"

20"25"30"35"40"

20"25"30"35"40"

10"12"15"20"24"27"30"34"

10"12"15"20"24"

70107012701570207024702770307034

74107415742074257430

80108012801580208024802780308034

84108415842084258430

–7112711571207124712771307134

75107515752075257530

73207325733073357340

83208325833083358340

–8112811581208124812781308134

85108515852085258530

37"42"48"52"58"65"72"78"

35"40"45"50"60"

45"50"55"60"65"

45"50"55"60"65"

37"42"48"52"58"65"72"78"

35"40"45"50"55"

70377042704870527058706570727078

74357440744574507460

80378042804880528058806580728078

84358440844584508455

71377142714871527158716571727178

7535754075457550

–

73457350735573607365

83458350835583608365

81378142814881528158816581728178

85358540854585508555

Length

Length

Length Length

Length

Length

4 Gauge

4 Gauge

4 Gauge

4 Gauge

4 Gauge

4 Gauge

4 Gauge

4 Gauge

1 Gauge

1 Gauge

4 Gauge 4 Gauge

1 Gauge

1 Gauge

1 Gauge

1 Gauge

1 Gauge 1 Gauge

1 Gauge

1 Gauge

Length

Length

Length Length

Length

Length

¬ For warehouses, factories and indoor facilities

¬ Only battery connectors that are UL and CUL listed

¬ Exceeds SAE J163 conductivity standards

¬ Designed for 6V or 8V batteries in 24, 36 & 48-volt systems

¬ Special PVC insulation resists corrosion from battery acid


Red Golf Cart Cables

Negative

Positive

Tin-plated copper lug, available with 3/8" stud hole

Length

666666

9"12"16"20"9"12"

3/8" Lug-to-Lug3/8" Lug-to-Lug3/8" Lug-to-Lug3/8" Lug-to-Lug

Positive-to-NegativePositive-to-Negative

205607205609205610205611205613205615

Gauge Length RedDescription

Top Post Cables – Black

Switch to Starter Cables – Black

Side Terminal Cables with Lead Wire – Black Side Terminal Cables with Lead Wire – Red

Top Post Cables – Red

Switch to Starter Cables – Red

Pre-Made Cables for a Variety of Applications


6

6 to 4 Gauge Custom Cable Starter Kit

6 to 4 Gauge Connector Assortment

¬ Make the cables you need when you need them¬ Dealing with an unusual model with special order cables?

No problem when you can fabricate what you need in-house – and pocket the extra profits¬ Kits includes everything you need – cable, tools, heat gun,

terminals, protectors, heat shrink tubing and hardware

¬ The most popular connectors used in golf cart battery assemblies, all organized in a convenient kit¬ Make your own cables in-house and turn those repair jobs

around faster and put the profits in your pocket¬ Quality 100% copper terminals, precision cast by Quick

Cable in our factories

Assortments for Golf Carts

Assortment comes with poster

205910

205900

4 to 6 Gauge, Custom Starter Kit for Golf Carts

Connector Assortment for Golf Carts

1 Roll - 6 Ga. Black Welding Cable1 Roll - 6 Ga. Red Welding Cable1 Roll - 4 Ga. Black Welding Cable1 Roll - 4 Ga. Red Welding Cable5/Each - 6 Ga. Pos. Top Post Clamp5/Each - 4 Ga. Pos. Top Post Clamp5/Each - 6 Ga. Neg. Top Post Clamp5/Each - 4 Ga. Neg. Top Post Clamp20/Each - 6 Ga. 5/16" Max Lug20/Each - 4 Ga. 5/16" Max Lug10/Each - 6 Ga. 3/8" Max Lug10/Each - 4 Ga. 3/8" Max Lug20/Each - 5/16" - 18 1-1/4" Bolt

10/Ea. - 6 Ga. Pos. Top Post Clamp10/Ea. - 4 Ga. Pos. Top Post Clamp10/Ea. - 6 Ga. Neg. Top Post Clamp10/Ea. - 4 Ga. Neg. Top Post Clamp20/Each - 6 Ga. 5/16" Max Lug20/Each - 4 Ga. 5/16" Max Lug20/Each - 6 Ga. 3/8" Max Lug20/Each - 4 Ga. 3/8" Max Lug

20/Each - 5/16" x 18 Shoulder Nut20/Pcs. - 1/2" Blk. Heat Shrink Tube20/Pcs. - 1/2" Red Heat Shrink Tube5/Ea. - 4 Ga. Red Terminal Protector5/Ea. - 4 Ga. Blk. Terminal Protector1/Each - Heat Gun1/Each - 9" Cable Cutter1/Each - Bench Mount Crimping Tool1/Each - Stripping Tool1/Each - Drawer Assortment Box4/Each - Dividers for Box1/Each - Custom Cable Poster

40/Each - 5/16" - 18 1-1/4" Bolt40/Each - 5/16" x 18 Shoulder Nut30/Pcs. - 1/2" Blk. Heat Shrink Tube30/Pcs. - 1/2" Red Heat Shrink Tube5/Ea. - 4 Ga. Red Terminal Protector5/Ea. - 4 Ga. Blk. Terminal Protector1/Each - Drawer Assortment Box1/Each - Custom Cable Poster

Part No.

Part No.

Description

Description

Kit Contents

Assortment Contents

NEW


7


Straight Clamp

LeftElbow

RightElbow

FlagConnector

Left Add-On ConnectorShown

Flag Connector with Accessory Take Off

Quick® ConnectorsThe Only Battery Connectors that Exceed SAE Standards are Listed and Made in North America

¬ Safe professional method of installing additional connectors directly to battery

¬ Connect heavy duty accessories such as winches, hydraulic pumps and plug in booster cables

¬ Add-on connector stud size is 3/8"-16 x 11/16"

¬ Use 3/8"-16 closed cap nut to terminate

¬ For light and medium duty accessory connectors

Quick® Add-On Connectors

Straight connector with accessory lead attached to take off screw (screw included)

¬ Made of cast copper alloy, tin-plated for added conductivity and corrosion resistance

¬ 25 times better than SAE conductivity standard, J163 and J1811

¬ Permanent, indelible, readable gauge and polarity stamped on clamp

¬ Quick Connectors are listed by UL® (UL®

STD 486A) and CUL , when applied with Quick Crimp 250 (4255, 4255M, 4255R and 4255MR standard and ratchet versions)

¬ Fasteners included

¬ Made in North America

¬ Kits and assortments are available

Straight Clamps

864 21

1/0 2/0 3/0 4/0

250 MCM

4008P 4006P4004P 4002P 4001P 4010P4020P4030P4040P4060P

4008N 4006N4004N 4002N 4001N 4010N4020N4030N4040N4060N

4008U 4006U4004U 4002U 4001U

–––––

Gauge UniversalNegativePositive

Elbow Connectors

64 21

1/0 2/0 3/0 4/0

250 MCM

4206P4204P 4202P 4201P 4210P4220P4230P4240P4260P

4106P4104P 4102P 4101P 4110P4120P4130P4140P4160P

4206N4204N 4202N 4201N 4210N4220N4230N4240N4260N

4106P4104P 4102P 4101P 4110P4120P4130P4140P4160P

Gauge Negative NegativePositive Positive

Flag Connectors

21

1/0 2/0 3/0 4/0

250 MCM

4302P 4301P4310P4320P4330P4340P4360P

4302N 4301N4310N4320N4330N4340N4360N

Gauge NegativePositive

Add-On Connectors

1/0 2/0 3/0 4/0

3710U3720N, 3720P

3730U3740P

3410U3420N, 3420P

3430U3440P

Gauge LeftRight

Connectors with AccessoryTake-Off

64

2 & 11/0

6106610461026110

Gauge Part No.

Left Right


8

Stud Terminal Locking

Retro Fit Terminal

Retro Fit Dual Cable

Retro Fit Terminals

Retro Fit Dual Cable

Stud Terminal/Stud Flag Stackable & Locking

¬ Replacement terminal for threaded stud or side terminal batteries

¬ Available as dual cable or end terminal

¬ 3/8" stud hole

¬ Use with closed cap nuts for stud battery applications or 3/8" flange bolt for side terminal batteries

Stud Flag Locking

Heavy Wall Copper Lugs ¬ Heavy wall cast copper alloy lug

¬ Stronger than standard copper tube lugs

¬ Raised pad prevents shorts

¬ Tin-plated for added conductivity and corrosion resistance

Heavy WallCopper Lug

¬ Use with stud batteries, enables multiple battery hook up

¬ Stackable, 24-position anti-rotation teeth bite into lead for positive hold

¬ Connectors of different cable gauge can be mixed for maximum application and layout flexibility

¬ Stud battery applications require use of 3/8"-16 closed cap nut

¬ For preassembled lugs and cable see QuickLinks™

Crimpable Side TerminalConnector

864 21

1/0 2/0 3/0 4/0

250 MCM

4808E 4806E4804E

–––––––

4808F 4806F4804F4802F 4801F4810F4820F 4830F4840F4860F

4808H –

4804H4802H 4801H4810H4820H 4830H4840H4860H

Gauge 5/16" (8mm) 3/8" (10mm) 1/2" (13mm)

64 21

1/0 2/0 3/0 4/0

4906F4904F4902F4901F4910F4920F4930F4940F

––

4902H4901H4910H4920H4930H4940H

Gauge LeftRight

Crimpable Side TerminalConnector

Stud Flag Locking

Stud Terminal Locking

41

1/02/03/0

1/02/03/0

1/02/03/0

100653100655

4510F4520F4530F

102560102570102580

102660102670102680

Gauge

Gauge

Gauge

Gauge

Part No.

Part No.

3/8" (10mm)

3/8" (10mm)

Quick® ConnectorsThe Only Battery Connectors that Exceed SAE Standards are Listed and Made in North America


9


7/8" strip lengthsame for allcable sizes

Connectorscolor matchedwith cable

Barrel chamferedfor easy wire entry

Solder and flux preciselymetered for each cableand connector gauge

Gauge and polaritystamped forpermanent I.D.

Connectorscolor matchedwith cable

Barrel chamferedfor easy wire entry

��SI�� tin�plating is solderable� formaximum pull�out strength and reliability

7/8"consistent strip length

Solder and flux preciselymetered for each cableand connector gauge

Gauge and polaritystamped forpermanent ID

�� cast copper clampsand lugs� tin�plated forcorrosion resistance

FUSION® Connectors Come Ready-To-Use

Solder MagnaLug®

Solder and Flux Preloaded in Barrel

Three Easy StepsGuarantee a Perfect Bond

Cool to solidify

7/8"

Clamp connector, strip cable,slide heat shrink tube on cable

Insert and heat

Add heat shrink

1 2

3 4

Cool to solidify

7/8"


Insert and heat

Add heat shrink

1 2

3 4

Cool to solidify

7/8"


Insert and heat

Add heat shrink

1 2

3 4

6 Ga.

4 Ga.

2 Ga.

1 Ga.

1/0 Ga.

2/0 Ga.

3/0 Ga.

4/0 Ga.

250 MCM

Relative Pull Out Strength Comparison

Pull Test Pounds

CableSize

5004003002001000 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400

Connectors

Quick® Connectors & Fusion® points represent average values

Crimp

5572

Cut-away showing metallurgical bond between copper connector and copper wire

Locking Anti Rotating Lug

Locking Anti-Rotating Lug – 3/8" (10 mm)

2 & 11/0 2/0 3/0 4/0

–141307141308141309141310

141316141317141318141319141320

Gauge Dual Cable End Terminal

Straight Lugs

2 & 11/0 2/0 3/0 4/0

141106141107141108141109141110

141116141117141118141119141120

141126141127141128141129141130

141136141137141138141139141140

Gauge 1/4"(6mm)

5/16"(8mm)

3/8"(10mm)

1/2"(13mm)

Butt Splice

Butt Splice

1/02/0

141410141420

3/04/0

141430141440

Gauge Part No. Gauge Part No.

Solder Accessories

Solder, 16 oz., 18" diameter on convenientspool, 40/60 tin/leadSolder flux, 4 oz., zinc chloride solder paste flux, industrial and commercial useQuickFlux™, 2 oz. (60 ml.), cleans and prepares surface

5571

5572

5574

Description Part No.

Straight Clamp

Straight Clamps

6 & 42 & 11/02/03/04/0

406304P406301P406310P406320P406330P406340P

406304N406301N406310N406320N406330N406340N

Gauge NegativePositive

Straight Lugs


10

Starter Ground Lug

45˚ Lug 90˚ Lug

LeftElbow

Butt SpliceSingle Cable,

Anti-rotation Lug

*Available with 5/16" hole, see price list

RightElbow

Dual Cable, Anti-rotation Lug

MagnaLug®

Heavy-DutyLugs for Unsurpassed Performance

Starter/Ground Lugs

Elbows – 3/8" (10 mm)

864

2 & 11/02/03/04/0

864

2 & 11/02/03/04/0

6408D6406D6404D6401D6410D6420D6430D6440D

6408FV6406FV6404FV6401FV6410FV6420FV6430FV6440FV

6408E6406E6404E6401E6410E6420E6430E6440E

––

6404HV6401HV6410HV6420HV6430HV6440HV

6408F6406F6404F6401F6410F6420F6430F6440F

6408FL6406FL6404FL6401FL6410FL6420FL6430FL6440FL

––

6404H6401H6410H6420H6430H6440H

––

6404HL6401HL6410HL6420HL6430HL6440HL

Gauge

Gauge

1/4"(6mm)

1/4"(6mm)

5/16"(8mm)

5/16"(8mm)

3/8"(10mm)

3/8"(10mm)

1/2"(13mm)

1/2"(13mm)

45° Lugs 90° Lugs

Single Single Dual

64

2 & 11/02/03/04/0

6318F6319F6320F6321F6322F6323F6324F*

6308F6309F6310F6311F6312F6313F6314F*

Gauge Left Right

*Available with 5/16" hole, see price list

Butt Splices

42 & 11/02/03/04/0

680468016810682068306840

102455102456102457102458102459102460

Gauge Regular Extra Long64

2 & 11/0 2/0 3/0 4/0

6206E6204E6201E

––––

––

6201F6210F6220F6230F6240F

–––

6510F6520F6530F6540F

Gauge 5/16" (8mm) 3/8" (10mm) 3/8" (10mm)

Terminals color matched with cable and crimp dies

100% copper, tin-plated for corrosion resistance

Thicker

Standard tube lug

Longer Wide

r

Color code, letter code and cable size stamped on every MagnaLug

Locking Anti-Rotating Stackable Lug

Battery Connectors for Golf Carts¬ Accepts 6 to 2/0 gauge cable sizes

¬ Brass or lead construction, fasteners included

¬ Heavy duty Accepts 1 to 4/0 gauge cable

5577-2007U5588-2010U 5566-2007U

Automotive Lead ClampAutomotive Lead Side TerminalHeavy Duty Lead Clamp

5588U5577U5566U

Description Polarity Part No.

UniversalUniversalUniversal

MAXIMUMPERFORMANCEFOR GOLF CARTAPPLICATIONS

¬ Made of 100% copper, tin-plated for added conductivity and to resist corrosion

¬ Heavy wall copper lugs 80% heavier wall than standard lugs

¬ Wider pad for better electrical contact and thicker pad for greater strength and conductivity

¬ Exceeds SAE conductivity standards J163 and J1811

¬ Conforms to TMC Recommended Practice RO104A, American Trucking Association, for closed eyelet terminals with anti-rotation feature (6200 and 6500 series)

¬ MagnaLugs™ are listed by UL/CUL (UL STD 486A) when applied with Quick Cable HexCrimp tools 4255, 4255R, 4255MR and 4255M


11


¬ Seamless 100% copper tube con-struction

¬ Can be crimped or soldered

¬ Ideal for general wiring as well as starter or ground connections

45˚ Lug

90˚ Lug

Copper Butt Splice

Straight

100% Copper Tube Construction

Straight

Copper LugsStraight Lugs – Tin Plated

90° Lugs – Tin Plated

45° Lugs – Tin Plated

Straight Lugs – Unplated

Copper Butt Splices – Tin Plated

86421

1/02/03/04/0

86421

1/02/03/04/0

86421

1/02/03/04/0

86421

1/02/03/04/0

86421

1/02/03/04/0

66496650665166526653

6654665566566657

5950D5951D5952D5953D5954D5955D5956D5957D5958D

5950DL5951DL5952DL5953DL5954DL5955DL5956DL5957DL5958DL

5950DV5951DV5952DV5953DV5954DV5955DV5956DV5957DV5958DV

105016105036105056105076105096105116105136105156105176

5950C5951C

–––––––

105015105035

–––––––

5950E5951E5952E5953E5954E5955E5956E5957E5958E

––

5952EL5953EL5954EL5955EL5956EL5957EL5958EL

––

5952EV5953EV5954EV5955EV5956EV5957EV5958EV

105017105037105057105077105097105117105137105157105177

5950F5951F5952F5953F5954F5955F5956F5957F5958F

––

5952FL5953FL5954FL5955FL5956FL5957FL5958FL

––

5952FV5953FV5954FV5955FV5956FV5957FV5958FV

105018105038105058105078105098105118105138105158105178

5950H5951H5952H5953H5954H5955H5956H5957H5958H

––

5952HL5953HL5954HL5955HL5956HL5957HL5958HL

––

5952HV5953HV5954HV5955HV5956HV5957HV5958HV

105019105039105059105079105099105119105139105159105179

Gauge

Gauge

Gauge

Gauge

Gauge GaugePart No. Part No.

1/4"(6 mm)

1/4"(6 mm)

1/4"(6 mm)

1/4"(6 mm)

#10

#10

5/16"(8 mm)

5/16"(8 mm)

5/16"(8 mm)

5/16"(8 mm)

3/8"(10 mm)

3/8"(10 mm)

3/8"(10 mm)

3/8"(10 mm)

1/2"(13 mm)

1/2"(13 mm)

1/2"(13 mm)

1/2"(13 mm)

Stud Size Guide

#10 5.3 mm 0.19"

1/4" 6.4 mm 0.25"

5/16" 8.4 mm 0.31"

3/8" 10.5 mm 0.38"

1/2" 13.0 mm 0.50"

UPGRADEDPERFORMANCEFOR GOLF CARTAPPLICATIONS


12

Ring Terminal

Brazed Seam Lugs – Non-Insulated¬ Serrated barrel increases pullout strength

¬ Ideally suited for solder dipping applications

¬ May be soldered or crimped

¬ 100% copper, tin-platedButt Splice

8642

8642

1/02/03/04/0

107101107102

––––––

107111107112107113107114107116107117

––

107131107132107133107134107136107137

––

107161107162107163107164107166107167107168107169

––––

107186107187107188

–

–107202107203107204107206107207107208107209

––––––

107228107229

107241107242107243107244

1/02/03/04/0

107246107247107248107249

Gauge

Gauge Stud #10

Part No. 3/8" (10mm)

1/4"(6 mm)

5/16"(8 mm)

3/8"(10 mm)

7/16"(12 mm)

1/2"(13 mm)

3/4"(20 mm)

Part No.

Butt Splice

Ring Terminal – Tin Plated

¬ Accessories directly connected to battery should be protected by fuse or circuit breaker device

¬ Adapter bolts available in single (6007) and dual (6008) power leads

¬ Dual power leads (6008) require use of #6706 lead spacer

Caution

6007

6008

6024 6025

6029

Adapter Bolts and Nuts¬ Precision-machined

from solid brass, includes zinc-plated steel nut and washer

¬ Connects power acces-sories directly to battery

¬ Fits battery bolt, select from three input threads

Accessory adapter bolts #6007 & 6008

Accessory adapter nut #6024/6025/6029

Accessory adapter bolts #6007 & 6008

Accessory adapter nut #6024/6025/6029

Accessory adapter bolts 6007 and 6008

Accessory adapter nut 6024/6025/6029

6007

6008

6024

6025

6029

Accessory PostAdapter Descriptions Measurements Material Part No.

Adapter bolt, side terminal accessory post for single power lead

Adapter bolt, side terminalaccessory post for doublepower lead

Adapter nut, top terminalaccessory post



3/8" - 16 x 3/8"accessory stud: 5/16" - 18 x 1/2"

Brass; zincplated steel

fastener


fastener


fastener


fastener


fastener

3/8" - 16 x 15/16"accessory stud: 5/16" - 18 x 1/2"

5/16" - 18 x 9/16",inside thread; accessorystud: 5/16" - 18 x 9/16"

1/4" - 20 x 9/16",inside thread; accessorystud: 5/16" - 18 x 9/16"

3/8" - 16 x 3/4", insidethread; accessory

stud: 3/8" - 16 x 3/4"


13


¬ Complete selection of standard and heavy duty battery related hardware

¬ Hardware meets or exceeds OEM, SAE or Mil specifications, where relevant

¬ Red and black fasteners are treated for permanent polarity indication and superior corrosion resistance

11a 11b 11c

12a 2b 2c

4 53a 3b

6

9

12 13

14

15 16

1�

1� 19 2�

�

1�

�

Fastener Hardware for Battery Applications

1/4"-20 x 1-5/8", OEM typeBolt, square head & shoulder nut, oil-treated5/16"-18 x 1-1/4"Bolt, square head & shoulder nut, tin-plated5/16"-18 x 1-1/4"Bolt, square head & nut, zinc-plated1/4"-20 x 3/4"Bolt, hex head & nut, zinc-plated5/16"-18 x 1-1/4", RedBolt, square head & shoulder nut, QuickCote™ treated5/16"-18 x 1-1/4", BlackBolt, square head & shoulder nut, QuickCote™ treated5/16"-18 x 1-1/2"Bolt, square head & shoulder nut, zinc-plated3/8"-16 x 2", Mil specBolt, square head & nut, tin-plated

3/8"-16 x 15/32"Bolt, side terminal, for single power lead,zinc-plated3/8"-16 x 13/32"Bolt, side terminal, for single power lead, OEM type, zinc-plated3/8"-16 x 1"Bolt, side terminal, for dual power lead, OEM type, zinc-plated

Spacer for 6704 dual power lead, side terminal bolt Also fits 6008 dual power lead accessory post adapter1/4" washerFender, Use with 6734 wing nut for hold down applications

5/16" washer zinc-plated

3/8" washer zinc-plated

3/8" Nut, self lockingFlange, zinc-plated5/16"-18 NutShoulder, tin-plated3/8"-16 NutClosed cap, stainless steel3/8"-16, Red nutClosed cap, powder coated3/8"-16, Black nutClosed cap, powder coated1/4"-20, Wing nutFor hold down bolt, zinc-plated5/16"-18, Wing nutForged steel, tin-plated3/8"-16, Wing nutForged steel, tin-plated5/16"-18, Hex nutSteel, zinc-plated3/8"-16, Hex nutSteel, zinc-plated

6011

6014

6000

106200

6698R

6698B

6712

6019

6733

6703

6704

6706

6753

6756

6758

6708

6701T

6015

6016R

6016B

6734

106115

106116

106125

106126

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Steel

Lead

Steel

Steel

Steel

Steel

Steel

StainlessSteel

StainlessSteel

StainlessSteel

Steel

Steel

Steel

Steel

Steel

1

2a

2b

2c

3a

3b

4

5

6

7

8

17

18

19

20

9

10

11a

11b

11c

12

13

14

15

16

DescriptionItem Part No.Material


14

Heat-shrink tube

Meltablesealant

Crimp

Tin-plated copper

Heat-shrink Solderless Terminals for Abusive Environments

Solderless

Ring

Spade

Fully Insulated Female Disconnect

Fully Insulated Male Disconnect

Female Disconnect

Female Bullet

Male Bullet

Butt ConnectorMale Disconnect

#6#8#101/4"5/16"3/8"#6#8#101/4"5/16"3/8"#8#101/4"5/16"3/8"1/2"

#6#8#10#6#8#10#8#101/4"

.250

.250

.250

.250

.250

.250

.250

.250

.250

.157

.157

.195

.195

.157

.157

.195

.195

.250

.250

.250

22 - 18 22 - 18 22 - 18 22 - 18 22 - 1822 - 1816 - 14 16 - 14 16 - 14 16 - 14 16 - 14 16 - 1412 - 10 12 - 10 12 - 10 12 - 10 12 - 10 12 - 10

22 - 1822 - 1822 - 1816 - 1416 - 1416 - 1412 - 1012 - 1012 - 10

22 - 1816 - 1412 - 10

22 - 1816 - 1412 - 10

22 - 1816 - 1412 - 10

22 - 1816 - 1416 - 1412 - 10

22 - 1816 - 1416 - 1412 - 10

22 - 1816 - 1412 - 10

8

22 - 1816 - 1412 - 10

164102164103 164104 164105 164106 164107 164202 164203 164204 164205 164206 164207 164403164404164405164406164407 164408

164124164125164126164224164225164226164425164426164427

164158164258164458

164160164260164460

164148164248164448

164166164266164268164468

164170164270164272164472

164180164280164480164580

164153164253164453

Stud TabSize

Stud TabSize

Stud TabSize

Stud TabSize

Stud TabSize

Stud TabSize

Stud TabSize

Stud TabSize

Wire Gauge

Wire Gauge

Wire Gauge

Wire Gauge

End View

End View

Wire Gauge

Wire Gauge

Wire Gauge

Wire GaugeWire Gauge

Color

Color

Color

Color

Color

Color

Color

ColorColor

Part No.

Part No.

Part No.

Part No.

Part No.

Part No.

Part No.

Part No.Part No.

Red

Red

Red

Red

Red

Red

Red

Red

Red

Red

Red

Red

Red

Red

Red

Red

RedBlue

BlueBlue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

Blue

BlueYellow

Yellow

Yellow

Yellow

Yellow

Yellow

Yellow

YellowYellow

Yellow

Yellow

Yellow

Yellow

Yellow

Yellow

Yellow

¬ Rated 600V, +167˚F (+75˚C)

¬ UL/CSA listed where applicable

¬ Highest quality heat-shrink solderless terminals for connecting all your accessories

¬ Heat-shrink insulation provides long lasting strain relief from vibration

¬ Integral meltable sealant locks out moisture, corrosive salts and fumes

¬ Tin-plated copper connectors with polyolefin heat-shrink insulation

¬ Assortments available

164901

164905

Gardian™ Terminal Assortment¬ Premium-quality heat-shrink

solderless terminals for use in demanding golf cart applications¬ Integral meltable sealant

locks out moisture, corrosive salts and fumes¬ Tin-plated copper connectors

with polyolefin heat-shrink insulation

33 Pieces of 10 Styles of Terminal33 Pieces of 10 Styles of Terminal

125 Pieces of 3 Styles of Butt Connector

164901164902

164905



15


What is the Difference Between QuickFlex™ and Standard Cable?

Standard Battery Cable¬ PVC insulation resists abrasion, fuel, oil,

acid and salt

¬ Insulation is flame-retardant

¬ Meets or exceeds SAE J1127, SGT type, +221˚F (+105˚C), 8 gauge exceeds J1128

¬ Rated 60V

¬ Meets AWG specifications


QuickFlex™ Welding Cable

Top Performing Cable for Every Golf Cart Application, Gas and Electric

¬ Abrasion, salt and chemical-resistant insulation

¬ Temperature rated +221˚F (+105˚C), good flame resistance

¬ Rated 600V

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

QuickFlex™ Welding Cable

¬ QuickFlex™ cable is made with very fine copper wire and insulated with synthetic rubber. It’s more flexible than standard cable, especially in cold temperatures. QuickFlex™ cable is easier to route in tight spaces.

¬ 100% copper cable for maximum conductivity

1"

Standard Battery Cable

¬ Standard cable is the OEM standard. Our standard cable meets or exceed standards established by the Society of Automotive Engineers (SAE). Standard cable is flame-retardant and resistant to fuel, oil, acid and salt.

¬ Sold in 10', 25', 50', 100', 250' and 500' lengths

6421

1/02/03/04/0

250 MCM

202202202203202204202205202206202207202208202209

–

202102202103202104202105202106202107202108202109202110

Gauge Black Red

86421

1/02/03/04/0

GrayGrayGrayGreenPinkBlack

OrangePurpleYellow

200201200202200203200204200205200206200207200208200209

200101200102200103200104200105200106200107200108200109

Color-CodedStripeGauge Black Red

Primary Wire – GPT General Purpose¬ 100% copper wire for maximum

conductivity

¬ Available in mini spools 100' and 1,000' rolls

¬ Other colors available

¬ For use at 50 volts or less

¬ PVC insulation resists abrasion, fuel, oil, acid and salt

¬ Insulation rated -40˚F to +176˚F (-40˚C to +80˚C)

¬ Meets or exceeds SAE J1128

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

222018161412108

230002230102230202230302230402230502230602230702

230005230105230205230305230405230505230605230705

230006230106230206230306230406230506230606230706

230000230100230200230300230400230500230600230700

230001230101230201230301230401230501230601230701

230003230103230203230303230403230503230603230703

230004230104230204230304230404230504230604230704

230009230109230209230309230409230509230609230709

Gauge Black Brown OrangeRed Green BlueYellow White


16

Heat Shrink Tube

MagnaTube™– Double Wall with Extra Meltable Sealant

¬ FlexTube diameters fit wide range of sizes, from 24 gauge primary wire to heavy 4/0 cable¬ Remains flexible after shrink¬ Offered in red, black and clear¬ Clear tube permits visual inspection for easy maintenance and

trouble shooting

SpliceTube™– with Twice the Meltable Sealant

¬ Economical heat-shrink ideal for general purpose applications¬ Sealant free single wall construction¬ Conforms to DOD Mil-I-23053/5 Class 1 and 2, also meets UL-224

125˚C specs¬ Colors available upon request¬ Imprinting available¬ Other sizes available (see price list)

Primary Tube™– Single Wall

FlexTube™– Double Wall with Meltable Sealant

Colors available upon request, along with custom cutting & Imprinting

¬ Shrinks 4:1 when heated¬ Has the most sealant of any heat-shrink offered¬ Great for multi-wire bundles¬ Greater resistance to oil-based fluids

¬ Premium quality for heavy duty applications or for use in abusive environments requiring protection from abrasion¬ Inner surface lined with adhesive sealant that melts when heated:

permanently seals connection as tube cools and shrinks¬ Conforms to DOD Mil-DTL-23053/15A Class 1 and 2 specifications

Before shrinking

After shrinking

Other sizes available upon request.

Bulk

Bulk

Bulk

Bulk

3/32"1/8"3/16"1/4"3/8"1/2"3/4"1"

1-1/4"1-1/2"

1/8"3/16"1/4"3/8"1/2"3/4"1"

1/4"5/16"1/2"3/4"

3/8"1/2"3/4"

1-1/8"1-1/2"

2"

3/64"1/16"3/32"1/8"3/16"1/4"3/8"1/2"5/8"3/4"

3/64"1/16"3/32"1/8"3/16"1/4"3/8"

1/16"5/64"3/32"9/64"

1/8"3/16"1/4"3/8"1/2"5/8"

5664566556665667566856695670567156725673

5657C5658C5659C5660C5661C5662C5663C

506711506712506713506714

5612R5651R5614R5616R5618R5619R

5657R5658R5659R5660R5661R5662R5663R

5657B5658B5659B5660B5661B5662B5663B

506701506702506703506704

5611B5651B5613B5615B5617B5619B

24 - 16 Ga.18 - 14 Ga.14 - 10 Ga.12 - 8 Ga.10 - 6 Ga.8 - 2 Ga.

1 - 2/0 Ga.1/0 - 4/0 Ga.1/0 - 4/0 Ga.

4/0 - 250 MCM

24 - 18 Ga.20 - 12 Ga.18 - 10 Ga.8 - 6 Ga.6 - 2 Ga.

4 - 2/0 Ga.2 - 4/0 Ga.

24 - 10 Ga.18 - 8 Ga.14 - 2 Ga.

1/0 - 2/0 Ga.

8 - 6 Ga.6 - 2 Ga.

4 - 2/0 Ga.1/0 - 250 MCM4/0 - 250 MCM

250 MCM

ExpandedDiameter

ExpandedDiameter

ExpandedDiameter

ExpandedDiameter

ShrunkDiameter

ShrunkDiameter

ShrunkDiameter

ShrunkDiameter

Use With

Use With

Use With

Use With

Part No.

Black

Black

Black

Red

Red

Clear

Clear

Other sizes available upon request.WhiteBlack Red Yellow ClearBlueGreen

¬ Protects Against Corrosion Heat-shrink tube protects battery cables and connectors from

corrosive acid fumes near batteries. It also protects against oil, fuel, water, salt, grease, animal acids and other chemicals.

¬ Identifies Positive and Negative Polarity Use red heat-shrink tube on positive cables, black on negative

cables. Color-coded battery cables are easier to route and service.

¬ Acts as Strain Relief and Prevents Abrasion Heat-shrink tube acts as a strain relief between the cable and

connector. It can also be used where abrasion is a potential cause of failure. Long heavy battery cables can fail because of fatigue caused by vibration.


17


¬ Protects alternator and electrical system from shorts¬ Reduces the risk of battery explosion caused by

sparks¬HightemperaturePVCconstructionratedat+190˚F(+88˚C)¬ Color-coded for easy polarity identification¬ Conforms to SAE J1128 dielectric specifications –

meets USCG requirements

Terminal Protectors

64

1 & 21/0 & 2/03/0 & 4/0

8 - 28 - 2

2 - 2/02 - 2/0

3/0 - 4/0

.73"

.87"1.03"1.20"1.37"

6 & 41 & 2

4

4 & 6

5721R5722R5723R5724R5773R

5741R5743R5745R5747R5749R

5704R5702R

5718R

5719R

5721B5722B5723B5724B5773B

5741B5743B5745B5747B5749B

5704B5702B

5718B

5719B

Fits Gauge

Fits Ga. TerminalO.D.

Fits Gauge

Fits Gauge

Fits Gauge

Black

Black

Black

Black

Black

Red

Red

Red

Red

Red

Straight Clamps

50175350

126401126402126403

Amps Part No.Protective Caps

501040 501041Black Red

Heavy Duty Type-T and Group 31-T

50175350

12 - 64 - 1/0

2/0 - 4/0

126411126412126413

Amps Part No.Gauge Range

Quick® Safety Boots

50175350

12 - 64 - 1/0

2/0 - 4/0

126421126422126423

Amps Part No.Gauge Range

Quick® Protective Kit (Boot & Cap)

Tab Insulator

Straight Clamps - Snap Fit

Straight or Angled Lug

Medium Duty Starter

8 - 1 5711R5711BFits Gauge Black Red

Side Terminal Cover501060 501061

Black Red

Nylon Marine Cap5/16" 3/8"


18

Crimp Kit (1 Housing, 2 Contacts)

Fusion® Kit (1 Housing, 2 Contacts)

8 Ga.6 Ga.

4 Ga.

2 Ga.1 Ga.

1/0 Ga.

2/0 Ga.3/0 Ga.

4/0 Ga.

250 MCM

Relative PulloutStrength Comparison

Pull Test Pounds

Cable Size

4002000 600 800 1000 1200 1400 1600 1800

Fusion contact points represent average values

Contacts

8 Ga.6 Ga.

4 Ga.

2 Ga.1 Ga.

1/0 Ga.

2/0 Ga.3/0 Ga.

4/0 Ga.

250 MCM

Relative Pull-OutStrength Comparison

Pull Test Pounds

Cable Size

4002000 600 800 1000 1200 1400 1600 1800

CrimpStyle

Crimp contact points represent average values

8 Ga.6 Ga.

4 Ga.

2 Ga.1 Ga.

1/0 Ga.

2/0 Ga.3/0 Ga.

4/0 Ga.

250MCM

Relative Pullout Strength Comparison

Pull Test Pounds

Cable Size

4002000 600 800 1000 1200 1400 1600 1800

Crimp

Points represent average values

Sol�er

SB® Connector Kits¬ Kits include contacts and housing

¬ One part number for everything you need

¬ Smaller pack quantities

Crimp Kit (1 Housing and 2 Contacts)

Fusion Kit (1 Housing and 2 Contacts)

10/12642

1/02/03/04/0

4 & 21/02/03/04/0

5050

175175175350350350

175175350350350

124101124103124104124105124107124108124109124110

125105125107125108125109125110

124201124203124204124205124207124208124209124210

125205125207125208125209125210

––

124304124305124307124308124309124310

Amp

Amp

Gauge

Gauge

Red

Red

BlueGray

Gray

¬ Longer cable life

¬ Less damage to connector plugs

¬ Safer working conditions

Cable TowersDesigned for Battery and Charger Cables

127601-0013-Hole Replacement Clamp

127602-001Hanger Bracket

Unique non-conductive cable clamp included with each cable tower

40" steel pole, clear zinc dichromate plated to prevent corrosion

Steel enclosure for safety, no pinch points

Internal 8" heavy duty spring allows pole to tip and return to upright position

7/16" aircraft quality mounting bolt, split washer and nut

Cable tower extended in use

Cable held up by cable tower

Tower and 3-Hole Clamp3-Hole Replacement Clamp

Hanger Bracket

127600127601127602


KEEPCABLES OFFTHE GROUND

WHENCHARGING

SB® is a registered trademark of Anderson Power Products, Inc.


19


Straight Elbow Flag Lugs

Designed to Crimp All These Connectors

HexCrimp™ Universal Pneumatic

Engineered and manufacturedby Quick Cable in U.S.A.Patented and patents pending

¬ Crimp all popular styles of battery and electrical connectors, 8-4/0 gauge¬ 3-second quiet high speed crimp¬ Pullout tests exceeds UL and SAE requirements¬ Turnkey operation: bolt down, supply air and

you’re ready to crimp; the dies are included with the machine

Operation¬ Easy single air inlet connection, no electrical

power required¬ Recommended air pressure 80-100 psi (5.5-7.0

bar)¬ Develops over 20,000 pounds of crimp force

(88,900 newtons)¬ Crimp dies adjust for 8 crimp positions,

for gauges 8-4/0 (6-107 mm sq.)¬ Machine includes air filter, air regulator, crimp

dies, guarded foot pedal control, safety guard, manual and safety information

Design and Construction¬ Heavy duty heat-treated steel frame and

components¬ Epoxy powder coat finish¬ Overall size: 28" L x 16" W x 27.5" H (71 x 40.5

x 70 cm)¬ Footprint: 16" W x 28" L (40.5 x 71 cm)¬ Weight: 130 lbs. (59 kg)¬ Mounts with four 3/8" (10 mm) bolts to a

workbench

Safety Features¬ Guarded foot control¬ Clear Lexan® guard with safety interlock switch

Precision, 8-position, adjustable dies. Also, custom dies are available.

*Not included with crimp tool.

DIN FemaleDIN Male SB and SBX Butt Seam Flag

HexCrimp Pneumatic Crimperwith dies air regulator, air filter

and safety controlsReplacement Dies

Butt Seam Flag Dies

420500

420501420529*



20

Optional ratchet

Quick® Crimp 250 and Quick® Crimp 250 Pro

Quick® Crimp 100Service Parts for Crimpers

Quick® Crimpers and Cutters

Quick® Crimp 2504255-001M

Quick® Crimp 1004247-001

Quick®

Crimp 2504255-001

Quick® Crimp

250 Pro4258-001

¬ Comfortable hand grips¬ Application data listed on tool¬ Adjustable rotating color-

coded dies always in tool

¬ Designed for medi-um and heavy duty – crimps 8 through 1 gauge cable¬ Ideal for working

under the hood or in tight spots¬ Smaller size easier

to store in tool box¬ Ratchet optional¬ Overall length 19"

¬ Crimps 8 through 4/0 gauge cable¬ Handheld and bench-mount

models¬ Bench-mount also attaches

to wall, service truck, etc.¬ Bench-mount tools easier to

use, safer, less likely to get damaged or “lost”¬ Crimps all major brands of

connectors¬ Quick® Crimp 250 Pro

requires 30% less force to crimp¬ Quick® Crimp 250 26",

Quick® Crimp 250 Pro 34"¬ Patented features¬ Made in North America

¬ Designed specifically for the MaxLug series¬ One die set crimps all MaxLugs¬ Creates Hex pattern

MAX Crimper

Quick Crimp 100

Max Lug Crimp

Quick Crimp 250

Quick Crimp 250

All

Quick Diamond Crimp

Quick Diamond Crimp

Quick Crimp 100

HandheldHandheld w/Ratchet

Bench-MountBench-Mt. w/Ratchet

Two color-coded Quick Crimp 100 dies, 8 through 1 gauge.

Two color-coded hex dies.

Two conical springs, four snap rings.

Two color-coded hex dies.

Two color-coded diamond dies, 8 through 250 MCM.

Two color-coded Quick Crimp 100 dies, two conicalsprings, four snap rings and two hardened hex pins.

Two color-coded diamond dies, two conicalsprings, four snap rings and two hardened hex pins.

Two color-coded hex dies, two conical springs, foursnap rings and two hardened hex pins.

4247D

4252D

4247K

4252K

4254D

4255D

4255K

4257

42544254R

42474247R

42524252R

42554255R

42584258R

4254M4254MR

––

4252M4252MR

4255M4255MR

4258M4258MR

Crimper Type Description

Crimp Options

Length 34"

Quick Crimp250 Pro

Quick Crimp250

Quick Crimp100

Quick DiamondCrimp

Style

Length 26"

Quick

Lug CrimpTool

Length 26" Length 26"Length 19"

Part No.

2YEAR LIMITED

WARRANTYAll Quick® Crimp Tools

are protected by atwo-year warranty,the longest in the

industry


21


Quick® Cutter 250 Bench Mount4285-001M

HeatShrinkCustom cut lengths &imprinting available

CustomCables Made to your Specifications

QuantitiesFor orderQuantities see price list

Two Year WarrantyBest in the Industry

Cable& WireAvailable in bulk spools

Watch video of how to use F�SI�� connectors

�arts �rawings �o to

www��uickcable�com

AWG &MetricSpecs

�it Contents �o to


�oHS & MS�S �o to


Material Specifications �o to


�� & C��Certified�arts

MeetsSA� Specs

MeetsAW� &Metric Specs

¬ Designed for light and medium duty applications ¬ Crimps all major brands of battery

connectors, copper lugs and splices 8 through 1/0 gauge¬ Adjustable crimp dies are always in tool¬ Safe and comfortable insulated grips;

15" overall length¬ 1-year warranty

¬ Cuts cable up to 2/0 gauge¬ 9" size, fits any tool box¬ Ergonomic, insulated grips¬ 6-month warranty

QuickCutter™ 1

¬ Handheld and bench-mount models¬ Bench mount also attaches to wall,

service truck, etc.¬ Cuts cable up to 250 MCM (6/0 gauge)¬ 22" handles for easier cutting¬ Blades made of 1075 carbon

steel, hardened for long life, can be resharpened¬ Made in North America¬ 6-month warranty

¬ Inexpensive, simple crimping tool¬ Use with hammer, vise or press¬ Crimps 8 through 4/0 gauge connectors¬ Spring-loaded pin locks in “up” position

for loading connector and cable. When released, pin holds connector securely during crimping, a Quick Cable exclusive¬ 6-month warranty

Brute™ Hammer Crimper

Cub™ Crimper

QuickCutter™ 250 & QuickCutter™ 500

Cub Crimper - Lever style crimping tool with one-year limited warranty.

Brute Hammer Style Crimping Tool - Crimps connectors 8 thru 4/0 gauge.Six-month limited warranty.

Quick Cutter 1 – Made of forged steel with insulated grips. Cuts cable up to 2/0 gauge. Six-month limited warranty.

Quick Cutter 250 – Hand-held cutter up to 4/0 (250 MCM)

Quick Cutter 500 – Hand-held cutter up to 500 MCM

Quick Cutter 250 – Bench-mount cutterup to 4/0 (250 MCM)

Quick Cutter 500 – Bench-mount cutterup to 500 MCM

Cub Repair Kit - Two hex dies, 8 thru 1/0 gauge. Two pins with springs, two "L" brackets and two nuts.

4245

4266

4275

4285

4287

4285M

4287M

4245K

Description

Description

Description

Description

Part No.

Part No.

Part No.

Part No.

¬ Strips up to 4/0 gauge cable¬ Includes spare blade¬ 6-month limited warranty

QuickStrip® Stripper

4217

4215

QuickStrip Battery Cable Stripper - Strips insulation from cable 10 to 4/0 gauge. Six month limited warranty.

QuickStrip Pro Battery Cable Stripper - Strips insulation from cable 10 to 250 MCM. Six month limited warranty.

Replacement Blade

Replacement Blade

4215

4217

4216

4218


Quick® Cutter 250 Hand-Held4285-001


22

¬ Tests for 6-, 12- or 24-volt presence ¬ Screw cap protects insulation probe¬ Chrome-plated solid brass body

Circuit Tester

Side Terminal Brush ¬ Brass wires securely embedded on two sides¬ Shaped to clean terminals, connectors and

bolts¬ 5/16" hex in handle services GM connectors

Power Brush¬ Use with standard electric drill or

pneumatic tool

Safety Glasses ¬ Recommended for service personnel¬ Protects eyes from acid splatter or explosion¬ Molded polycarbonate with side shields

120117

120122

120101

420184

Filler Bulb/Filler Jug

Pointer¬ Thick wall plastic body

resists breakage¬ Direct dial scale features

oversize markings¬ Foolproof, step-by-step

instructions on body

B

C

CommercialHydrometers

¬ Professional quality for highest accuracy¬ Precision graduated specific gravity float¬ Overall length 13.5", glass barrel 8" long

Bulb¬ Acid-resistant rubber bulb, 6-ounce capacity¬ Flexible 6" vinyl nozzle for easy vent access¬ Bulb stores upright – eliminates acid drip

A

Jug¬ Automatic filler stops flow at proper level¬ Acid-proof polyethylene¬ 2-quart capacity, can be used with acid or

water

Battery Maintenance ToolsFull Line of Tools to Service Any Battery

Power Brush - MarinePower Brush - Standard

Battery Filler BulbBattery Filler Jug

Mini Hydrometer - PlasticCommercial Hydrometer - PlasticMini Hydrometer - Plastic Pointer Hydrometer Tester - Plastic

ABC

Brass Side Terminal Brush

Polycarbonate Safety Glasses

Crome Plated Electric Circuit Tester

Power Brush - Side TerminalPower Brush - Group 31 and GC2

120117120118

120162120161

120147120149120147 120151

120122

120101

420184

120119120120

Description

Description

Description

Description

Description

Description

Description

Part No.

Part No.

Part No.

Part No.

Picture

Part No.

Part No.

Part No.


23


Post Terminal Brush¬ Corrosion-resistant self-contained brush set¬ Inner bristles clean post terminals¬ Conical outer bristles clean cable connectors

3-in-1 Brush¬ Post terminal¬ Side terminal¬ Auxiliary brush

120121

120110

120194

120191

120201

120195

Clamp Connector Lifter

Side Terminal Ratchet Wrench

Clamp Spreader/Reamer

¬ Services 5/16" GM-style side terminal bolts¬ On/off lever eliminates reversing the tool¬ Insulated handle reduces short circuit risk

¬ Offset nose designed for close quarter work¬ Narrow jaws securely grip corroded hardware¬ Insulated handle reduces short circuit risk

¬ Removes connector without damaging top post¬ Adjusts to any clamp connector width and thickness¬ Vinyl-dipped non-slip handle resists acid

¬ Forged steel design evenly spreads connector¬ Use serration to ream clamp¬ Vinyl-dipped non-slip handle resists acid

Angled Battery Pliers

¬ Best quality for all battery types and sizes¬ Adjustable notches securely lock in place¬ Features bicycle grip handle and sidewall pads

Side Lift Carrier

Strap Carrier

Scissors Carrier

Battery Carriers

¬ For use with side or top terminal batteries¬ Self-adjusting jaw fits up through Group 31¬ Reinforced rubber strap is non-conductive

¬ Economical design for post terminal use only¬ Double grip jaws lock automatically¬ Non-conductive plastic strap is acid-resistant

120155

120154

120153120158

120160

Side Term. Ratchet - GM Style Side BoltsSide Terminal Ratchet - Heavy Duty Ratchet

3-in-1 Brush - Post Terminal, SideTerminal, Auxiliary Brush

Clamp Spreader/Reamer

Clamp Connector/Lifter

Angled Battery Pliers

Post Terminal Brush

Side Term. Ratchet - HD, Long Handle

120195120200

120110

120192

120191

120194

120121

120201

Description

Description

Description

Description

Description

Description

Part No.

Part No.

Part No.

Part No.

Part No.

Part No.

120192

Strap Battery CarrierSide Lift Battery Carrier

Strap Battery Carrier

Scissors Battery Carrier - StandardScissors Battery Carrier - Wide

120155120154

120160

120153120158



24

Primary Wire ToolsCrimping and Cutting Tools

Standard Heavy Duty Cutter/Crimper¬ Cuts and strips copper wire 22-10 gauge

stranded or 18-8 AWG solid¬ Crimps insulated and non-insulated

connectors¬ Cuts 4-40, 6-32, 8-32, 10-24 and 10-32

bolts

Heavy Duty Cutter/Crimper¬ Cuts, strips and crimps as standard tool,

but adds serrated plier nose and metric stripping¬ Cuts 6-32, 8-32 and 10-32 bolts as well

as M3.5, M4 and M5 metric sizes

Heavy Duty Ratchet Crimpers¬ Three jaw styles: PVC, OEM, Gardian™

terminals¬ Ratchet requires full crimp before

reopening

Wire Stripper¬ Strips wire gauges 24-10¬ Convenient spring action

Standard Cutter/ Crimper Tool¬ Cuts and strips wire 22-10 gauge¬ Crimps insulated and non-insulated

connectors¬ Cuts 4-40, 6-32, 10-24 and 10-32 bolts

Heavy Duty Automatic Wire Stripper¬ Cuts and removes jacket all in one

motion¬ Professional grade

Ratchet Crimper - PVC TerminalsRatchet Crimper - OEM Terminals

Ratchet Crimper - Gardian™ Terminals

420189420188

420187


Heavy Duty Cutter/Crimper

Standard Heavy Duty Cutter/Crimper

Standard Cutter/Crimper Tool

Wire Stripper

Heavy Duty Automatic Wire Stripper

420186

420183

420193

420190

420192

Description

Description

Description

Description

Description

Part No.

Part No.

Part No.

Part No.

Part No.


25


QuickHeat™

Guns Accessories and Replacement Parts

Flameless Heat Gun ¬ Perfect for Gardian™ heat-shrink terminals¬ Can be used to shrink heat-shrink tubing¬ Self-starting with safety lock¬ Disposable lighter (included)¬ Windproof/waterproof design

Butane Torch ¬ Self-starting with safety lock¬ Can be used for soldering and brazing¬ Temperature +2372˚F (+1300˚C)¬ Can be used with Fusion™ connectors¬ Burning time is 60-70 minutes¬ Refillable, butane not included

QuickHeat 1 and 2

Deflector

¬ QuickHeat guns provide convenient, controlled heat output for professional installation of heat-shrink tubing¬ Flameless heat reduces risks associated

with open torches¬ QuickHeat 1 commercial grade gun is

ETL and CETL approved and features adjustable heat output +250˚F/+1100˚ F¬ QuickHeat 2 is an industrial grade, UL

and CSA approved heat gun featuring fully adjustable air flow, sturdy adjustable stand, quick change MICA break-resistant heat element¬ Tube deflectors included, replacements

available

QuickHeat 1High impact plastic housing, self standing, dual heat 250°/1100° F output, 120V/1200W. Includes heat deflector

Replacement heat shrink tube deflector for QuickHeat 1. For wire and cable using tube diameter 1" O.D. or less. Steel construction.

QuickHeat 2High impact plastic housing, adjustable self standing, dual heat 500°/750° F output. Replaceable brushes and heat element, 120V/1200W. Includes heat deflector

Butane Torch

Flameless Heat Gun

4271

4277

4272

4280

4273

Description

Description

Description

Description

Part No.

Part No.

Part No.

Part No.

4271

4272


26

Digital and Analog Battery Testers, Multi-Charging Bus Bar

¬ Fast – Test results in seconds¬ Safe – No heat, no sparks, no load, uses

new patented DYNAMIC RESISTANCE technology¬ Accurate digital readouts, no mistakes¬ Compact – easy to use, handle and store¬ Friendly – International multi-rating system:

SAE, Din, ENc2¬ Flexible – On or off vehicle testing¬ Automatic shut off for extended battery life¬ Saves time – Tests discharged batteries

down to 9 volts; no need to charge before testing

¬ Pre-set load¬ 100-amp (12V) and 50-amp (6V) rating¬ Voltmeter for state of charge, cranking,

charging and starter tests¬ Ideal for automotive, marine, motorcycle,

RV

¬ Variable load with carbon pile¬ 500-amp (12V) rating¬ Large easy-to-read voltmeter for cranking,

charging, and starter tests¬ Ammeter for load, alternator/regulator tests¬ Heavy duty color-coded clamps¬ Built in 15-second warning buzzer¬ Ideal for professional use, fleet, agricultural,

diesel and truck

¬ Charge up to 8 batteries at one time ¬ Affordable – low cost alternative to multiple

chargers¬ Flexible – can be mounted on wall, work

bench or charger housing¬ Includes mounting hardware (3 screws),

side terminal-to-top post conversion connectors (4 pair)

Multi-Charging Bus Bar

12-Volt Digital Battery Resistance Tester

Analog Battery Load Tester

Analog Battery Load Analyzer

PatentedTechnology

DynamicResistance

12V Digital Battery Resistance Tester

Analog Battery Load Tester

Analog Battery Load Analyzer

27" (69cm) 17.62" (45cm) 4.5" (11.5cm)

303101

303103

303104

303105

Description

Description

Description

Height Width Depth

Part No.

Part No.

Part No.

Part No.

CHARGE YOURCART FLEET


27


Applications

6 Volt Tests12 Volt Tests

Battery CCA RangeAutomated Range

Alternator TestStator Diode TestStarter Draw Test

External Volt LeadsMemory

Voltmeter RangeVoltage Drop Test

CoolingDigital Display

Operational TemperatureOperational Humidity

LanguageInternal Battery

6V & 12V automotive andcommercial starting batteriesBattery check and loadBattery check and load200 – 160040 ampN/AN/AN/ANoLasts 50 tests0-30 with .01 testsNoHeat sink/vented1" x 2.5", 4 line, 16 character0-120˚F0-85% non-condensingEnglish or Spanish9Vdc

Applications









6V & 12V automotive & com-mercial starting batteries 12Vstarting & charging systemsBattery check and loadBattery check and load test,alternator stator/diodes & re-gulation test, starter draw test200 – 160040 ampYesYesYesNoLasts 50 tests0-30 with .01 resolutionNoHeat sink/vented1" x 2.5", 4 line, 16 character0-120˚F0-85% non-condensingEnglish or Spanish9Vdc

Applications




MemoryVoltmeter Range

Voltage Drop TestCooling

Digital DisplayOperational Temperature

Operational HumidityLanguage

Internal Battery

6V & 12V SLA, gel cell, Power-sports Batteries 4-50 amp hrs.Battery check and loadBattery check and load4ah – 50ah40 ampN/AN/ANoLasts 50 tests0-30 with .01 resolutionNoHeat sink/vented1" x 2.5", 4 line, 16 character0-120˚F0-85% non-condensingEnglish or Spanish9Vdc

¬ Battery tester for most automotive batteries¬ Tests 200-1600 cold cranking amp

range¬ Stores previous 50 tests ¬ Customer communications w/optional

infrared printer or PC cable


Battery Tester 6V-12V, 200-1600 amp 303100


SLA Powerport Tester, 6V-12V, 4ah-50ah 303110


Electrical System Tester, 6V-12V 303115


Digital Volt Meter 303118


12-Volt DC Male-to-Male Cord 604061


OBD ll with 12-Volt Male Plug 604089

+–

303100

AutomotiveBatteryTester

+–

303110

SLAPowerport

Tester

+–

303115

6v & 12V

6v & 12V

6v & 12V

SystemTester

BatteryAlternator

Starter

Infrared PrinterPC CordCarry CaseTest Leads

Can be used with all model/testers aboveAttach to your PC to print through your printer/all modelsBlow-molded case holds printer and any tester modelReplacement (all models)

303125303135303130303136

Description Part No.Options













+–

303100


+–

303110

SLAPowerport

Tester

+–

303115

6v & 12V

6v & 12V

6v & 12V

SystemTester

BatteryAlternator

Starter



303125303135303130303136














+–

303100


+–303110

SLAPowerport

Tester+–

303115

6v & 12V

6v & 12V

6v & 12V

SystemTester

BatteryAlternator

Starter



303125303135303130303136


¬ SLA power port battery tester¬ Tests 4ah to 50ah batteries¬ Fast results ¬ Customer communications w/optional

infrared printer or PC cable¬ Tests most battery and electrical

systems¬ 12V systems¬ Know the status of the battery/

alternator/starter in less than three minutes¬ Stores previous 50 tests ¬ Customer communications w/optional

infrared printer or PC cable

Automotive, SLA, Electrical Systems

Battery Testers

Digital Volt Meter

Applications










Applications










Applications








Internal Battery


Applications










Applications










Applications








Internal Battery


303115303110

303100

¬ Has a range of 4.99-19.99 volts¬ Tests 6- or 12-volt batteries¬ Has automatic polarity protection

Digital Volt Meter

System Tester, 6V-12V

Battery Tester, 6V-12V SLA Powerport Tester, 6V-12V

303118

303115

303100 303110

Description

Description

Description Description

Part No.

Part No.

Part No. Part No.

Infrared PrinterPC Cord

Can be used with all models/testers shown above.Attach to your PC to print through your printer/all models.

Carrying CaseTest Leads

Blow-molded case holds printer and any tester model.Replacement (all models)

303125303135

303130303136

Description Description Part No.


28

¬ Replaces a standard cap

¬ Installs with 1/4 turn

¬ Comes in four colors: yellow, red, white and blue

¬ 1/2" high


¬ Has acid splash baffle

¬ Reduces vapor loss

¬ 1" high


¬ Has acid splash baffle

¬ Reduces vapor loss

¬ No removal of vent cap – flip and fill


¬ Special medium in the cap collects electrolytes during charging and returns them to the battery

¬ No need to remove vent cap – flip and fill


¬ Snap lock lid

¬ Design includes a flame- and spark-retardant barrier that allows gases to pass out of the battery

Bayonet Vent Cap

Low Profile Vent Cap

High Profile Vent Cap

Econ-O-Flip Vent Cap

Battery Vent Caps

Water Me Sensor – Vent Cap Style

Watermiser Vent Cap

Econ-O-Flip Vent CapWatermiser Vent Cap

Bayonet Vent Cap - WhiteBayonet Vent Cap - Blue

Water Me Sensor – VentWater Me Sensor – Probe

215900215907

215903215904

215901215902

215908215909

510331510332

Part No. Part No.

Circuit Breakers & Fuses

¬ Applications: Typically used in auxiliary and accessory circuits. Others might include battery chargers and DC audio systems¬ Testing: Complies with SAE J1625¬ Housing: Thermoset plastic; UL rated

94VO; +320˚F (+155˚ C). Stud insulators are provided on covered units with type F (surface mount) bases¬ Mounting: panel or surface

¬ Complies with SAE standard J553

509300509301

509503

509421509422

509701509702

509418

509401509402

509304509307

509411509412

509302509303

509423509424

509403509404

509413509414

100 Amp ANL Power Fuse150 Amp ANL Power Fuse

8 Position Fuse Box with Lid.250 Male Side Blade connections

10 Amp Auto Reset Blade15 Amp Auto Reset Blade


150 Amp Reset Circuit Breaker

15 Amp - Stud Style/Mounting Bracket20 Amp - Stud Style/Mounting Bracket


15 Amp - Stud Style/No Mounting Bracket20 Amp - Stud Style/No Mounting Bracket



30 Amp - Stud Style/Mounting Bracket40 Amp - Stud Style/Mounting Bracket

30 Amp - Stud Style/No Mounting Bracket40 Amp - Stud Style/No Mounting Bracket

Part No.

Part No.

Part No.

Part No.

Part No.

Part No.

Description

Description

Description

Description

Description

Description

ANL Type Power Fuses

Fuse Boxes – Standard Blade Fuses

Auto Reset Circuit Breakers – 6-24V Type 1

Manual Reset – 150 Amp Circuit Breaker

Auto Reset Blade 12V Type 1

Fuse Pullers

¬ Complies with SAE standard J553

Bayonet Vent Cap - YellowBayonet Vent Cap - Red

Low Profile Vent CapHigh Profile Vent Cap


Water Me Sensor – Probe Style¬ Monitors for low water level

¬ Easy installation

¬ Installs in any cell

¬ Flashing green light indicates proper water level

¬ Monitors for low water level

¬ Standard vent cap installation

¬ Flashing green light indicates proper water level

¬ No light indicates water needs to be added


29


¬ 20-amp fuse with arm down¬ Extra 7.5-amp fuse with arm up option¬ Great for add-on accessories¬ Terminates with .250 disconnect

solderless terminal

¬ Used in domestic and imported cars¬ Meets or exceeds OEM and SAE

standards

¬ Up to 32-volt usage¬ Electrical system protection¬ Assorted fuse styles¬ Various amp or load fuses

ATC® Fuse Tap-In

Fuse Assortment & Kits

509201509202

509230509231

169146169147

509170

509209509221

509224509225

509203509204

509232509233

509222509223

509226

509205509206509207509208

509101509102

509105509106

509109509110

509103509104

509107509108

2 Amp Fuse3 Amp Fuse

AGC - 3 AmpAGC - 5 Amp

AGU - G30 Amp, Gold PlatedAGU - G40 Amp, Gold Plated

Standard TabMini Tab

.250

.250

Access-A-Fuse, 2 Fuses in 1

AGU - G50 Amp, Gold PlatedAGU - G60 Amp, Gold Plated

AGC - 35 AmpSFE - 4 Amp

SFE - 14 AmpSFE - 20 Amp

AGC - 7.5 AmpAGC - 10 Amp

SFE - 7.5 AmpSFE - 9 Amp

SFE - 30 Amp

AGC - 15 AmpAGC - 20 AmpAGC - 25 AmpAGC - 30 Amp

7.5 Amp Fuse10 Amp Fuse




Part No.

Part No.

Part No.

Part No.

Description

Description

Description Fuse Tab Size

Description

Part No.ColorDescription

509115509140

509200

509160509215

100 Pc. Mini Fuse Kit120 Pc. Standard Blade Fuse Kit

325 Pc. Mini Std. Maxi, AGC Fuse Kit

16 Pc. Maxi Fuse Kit120 Pc. AGC Fuse Kit

Part No.Description

Glass Fuses

Large Glass Power Fuses

Access-A-Fuse

Mini Blade Fuses

Lt. Gray

Brown

Clear

Pink

Blue

Violet

Red

Green

Tan

Yellow

509150509151

509154509155

509152509153

509156509157






Maxi Blade Fuses

BrownClear

OrangePink

RedBlue

GreenYellow

509121509122

509125509126

509129509130

509133

509123509124

509127509128

509131509132


5 Amp Fuse7.5 Amp Fuse


40 Amp Fuse





Standard Blade Fuses

Lt. Gray

Brown

Clear

Orange

Pink

Gray

RedBlue

Green

Violet

Tan

Yellow

Purple

¬ Stainless Steel connector bolts¬ Maximum voltage: 32 volts¬ ANL fuse block kit includes 2

terminal protectors¬ Plastic cover and terminal

protectors protect the conductive area, complying with USCG and ABYC safety requirements

¬ Low cost solution to Mega fuse application¬ Maximum voltage: 32 volts¬ Mega fuse block kit includes 2

terminal protectors¬ When using the terminal protectors,

it complies with USCG and ABYC safety requirements

509661

509665

509666

ANL Fuse Holder to 1/0 Gauge, Water Resistant

ANL Fuse Holder - Fuse Block Kit

MEGA Fuse Holder - Fuse Block Kit

Part No.

Part No.

Part No.

Description

Description

Description

Fuse Boxes – Standard Blade Fuses

ANL Fuse Holder – Fuse Block Kit

MEGA Fuse Holder – Fuse Block Kit


30

¬ Provides connection on outside of machine when battery is not easily accessible or when reaching into the battery compartment is dangerous or difficult¬ Conductor posts are mounted on the

insulated pad with polarity colored protective caps (Pos/Red, Neg/Black).¬ Can be used when there is a need for a

quick access jump start such as in the racing industry or marine application

Fuse Holders, JumpStart Posts, Terminal Bus Bar and Distribution Posts

Mini Blade Fuse Holder/Cap Crimp Type Yellow Fuse Holder

Panel Mount Glass Fuse Holder

Fuse Block

Sealed Standard Blade Fuse Holder

Self Stripping Fuse Holder

Jump Start Connector Conductor

Maxi Fuse Holder

Standard Open Blade Fuse Holder

Standard Blade Fuse Holder/Cap

Glass Fuse Holders

14 Gauge to 20 Amp, Water-Resistant12 Gauge to 30 Amp, Water-Resistant

Fuse Block (Waterproof) Inline AGU Fuse Holder to 4 Gauge

Sealed, Standard Blade Fuse Holder12 Gauge, 30 Amp, Water-Resistant

Maxi Fuse Holder/Cap 8 Gauge to 60 Amp, Water-Resistant

Self stripping Fuse Holder, Standard Blade, Crimp-Style 18-14 Gauge Wire

Jumpstart Connector ConductorPosts (Positive and Negative)

Crimp Type Yellow Fuse Holder (W/P)

Panel Mount Glass Fuse Holder14 Gauge to 20 Amp12 Gauge to 30 Amp

14 Gauge to 20 Amp, Water-Resistant12 Gauge to 30 Amp, Water-Resistant

14 Gauge to 20 Amp, Nylon Glass Fuse Holder

12 Gauge to 30 Amp, Nylon Glass Fuse Holder

509601509602

509660

509621

509631

169150

509699

509640

509650509605509606

509611509612

509641

509642

Description

Description

Description

Description

Description

Description

Description

DescriptionDescription

Description

Description

Part No.

Part No.

Part No.

Part No.

Part No.

Part No.

Part No.

Part No.Part No.

Part No.

Part No.


31


Terminal Bus Bar¬ Connects multiple cables to single source¬ Positive post: 3/8", Negative Post: 5/16"¬ Maximum voltage: 48 volts¬ Bus strip: nickel-plated copper alloy¬ Base material: glass-filled nylon¬ Base color: Pos/Red, Neg/Black

Power Distribution Post – 8 Point

Panel Bushings¬ For use with up to 1/8" panel¬ Meets UL-HB standard¬ Easy to assemble, base material:

glass-filled nylon¬ Available colors: red or black¬ Current rating: 250-amp (3/8") or 450-amp (1/2")¬ Melting point is +395˚F

Power Distribution Post – Single Point¬ Available in large or small base¬ Used to connect two or more voltage

or negative return lines¬ Available colors: red or black¬ Base material: glass-filled nylon¬ Stainless steel connector post

4 Point Terminal Bus Bar - Neg.4 Point Terminal Bus Bar - Pos.

8 Point Distribution - Pos./Red8 Point Distribution - Neg./Blk.

8 Point Dist. - Multiple Wire Kit

Red BushingBlack Bushing

Red Bushing - WeatherproofBlack Bushing - Weatherproof

210210

160160

160

250250

250250

5/16"3/8"

3/8"5/16"

–

3/8"3/8"

3/8"3/8"



Red Bushing - WeatherproofBlack Bushing - Weatherproof

180180

160160

450450

5/16"3/8"

––

1/2"1/2"

509710509711

509680509681

509687

509670509671

509677509678

509716509717

509685509686

509675509676

Description

Description

Description

Amps

Amps

Amps

Post

Post

Post

Part No.

Part No.

Part No.

Single Point Post - Red Single Point Post - Black


250250

SmallSmall

160160

LargeLarge

3/8"5/16"

3/8"5/16"



165165

SmallSmall

160160

LargeLarge

1/4"1/4"

1/4"1/4"

509690509691

509695509696

509692509693

509697509698

Description AmpsBase Post Part No.

Power Distribution Kit

Weatherproofing meets SAE J21120 8.5, ABYC E9.YH and USCG 33CFR subpart 1

¬ Screw type or stud type

¬ Rated at 30 amps

¬ For use with #10-22 AWG wire

Junction BlockSurface Mount

4 Position

7 Position

4 Position Block7 Position Block with Cover

670144670177


¬ Base Material: Positive/Red, Negative/Black, glass filled nylon¬ Positive post: 3/8", Negative post:

5/16"¬ Kit packaging 1 wire, 2 wire, multiple

wire entry¬ Connecting plate is nickel-plated

upper¬ Creates reliable, trouble-free circuit

path to control system


32

Base Mount Hold-Downs

Battery Hold-Downs and Trays

¬ Choose from GM™ or Ford™ styles designed to fit most applications¬ Ideal for replacing missing or damaged

OEM base mounts¬ Vinyl-coated steel resists corrosion, all

hardware is included

Base Mount 302203

Base Mount 302204

Battery Hold-Down Rods for Golf Carts

Yamaha Electric Except G22Yamaha G22 Series

11-9/16"10-9/16"

Club Car, 1981 – 2006 DSEZ-Go, 1994 – Up

11-1/2"10"

Yamaha G29 Gas Electric 2007 UpClub Car Precedent

12"13-9/16"

EZ-Go, 2008 – Up RXV 13-1/4"

302116302117

302126302124

302118302109

302125

Description Length Part No.

GM Base-Mount Hold-DownFord Base-Mount Hold-Down

302203302204


Hold-Down Bolt Sets – "L" Style and "J" Style¬ Long thread accommodates all cross-

bar/frame designs including QuickHold products above¬ Use with battery trays, see below¬ “L” style bend eliminates any need to

shift or remove battery¬ Sold as pair – hardware included

QuickHold™ Adjustable Battery Hold-Downs

QuickHold™ Battery Hold-Downs

New telescoping design

Center Mount Cross Bar 302202

Adjustable Cross Bar 302201

¬ Infinitely adjustable and lockable¬ Fiberglass reinforced polypropylene is

rust and corrosion-proof¬ Non-conductive – eliminates hold-down

as source of shorts¬ Ideal for all applications: car, truck,

bus, off road, marine or recreational installations¬ Fits existing hardware or select from

hold-down bolts and Group 24 or 27 vinyl coated trays on this page

Hold-down Bolt Sets – “L” Style

Hold-down Bolt Sets – “J” Style

Offset Hold-DownOffset Hold-Down

Adjustable Cross Bar Hold-DownCenter Mount Cross Bar Hold-Down

8", Hold-Down Bolt Set, 1/4"(6mm) – "L" Style10", Hold-Down Bolt Set, 1/4"(6mm) – "L" Style

8", Hold-Down Bolt Set, 1/4"(6mm) – "J" Style10", Hold-Down Bolt Set, 1/4"(6mm) – "J" Style

12", Hold-Down Bolt Set, 1/4"(6mm) – "J" Style

Flush Hold-Down

4" – 6-1/8"5-1/2" – 9"

8-5/8" – 14-3/4"

302101302102

302201302202

302104302105

302106302107

302112

302103

Description

Description

Description

Description

Min./Max. Extension Part No.

Part No.

Part No.

Part No.

302109

302124

302118

302117302116 ¬ 302116 Yamaha Electric except G22

• Replaces Yamaha J14-82133-00-00 • Replaces Yamaha JN4-H2133-00-00 • Replaces IMC 253 • Replaces Forepar BAT2003 • Replaces Forepar 1-155

Hold-Down Bolt Sets – "J" Style

Hold-Down Bolt Sets – "L" Style

Adjustable Cross Bar Battery Hold-Downs

302125

302126


33


Vinyl-Coated Steel

Poly Coated

Vinyl Coated

Poly-Coated Steel

Battery TraysPoly & Vinyl Coated Steel¬ Vinyl coated steel resists corrosion and

cold climate cracking, ideal for replacing rusted or damaged OEM style trays¬ Drain slots prevent fluid accumulation

and aligns with mount holes or brackets¬ 11" tray is designed for standard Group

24 size batteries, also fits Groups 1, 2, 17, 22, 23, 42, 54, 55, 56, 72, and 74¬ 13" tray is designed for standard Group

27 size batteries, also fits Groups 4, 29, 31, 53, 60 and 77¬ Poly tray is lightweight and non-rusting

Battery Tray, Poly Coated - 11"Battery Tray, Poly Coated - 13"

Battery Tray, Vinyl Coated - 11"Battery Tray, Vinyl Coated - 13"

302120302121

302122302123

Description

Description

Part No.

Part No.

36" Wide Floor and Counter Mat (25' Roll)72" Wide Floor Mat (25' Roll)

72" Wide Floor Mat (8' Roll)

510170-025510171-025

510171-008


Battery Acid Floor & Counter Mat¬ Mat absorbs acid but won’t leak through tough polypropylene backing

¬ Electrically isolates battery, preventing parasitic discharge

¬ Absorbs 6 oz of acid per square foot

¬ Cut to size for battery compartments, storage racks or drip pans

¬ Use on floor or under the battery

¬ Protects workbench or retail counter from abrasion and acid corrosion

¬ Use Wash Water Neutralizer No. 510160 to neutralize acid, then use shop vacuum to remove liquid

¬ Use mat over and over again

EXCELLENTTO USE WHEN

HOUSING GOLF CARTS

Multiple Battery Trays & Pans

120220

120221

120231

120230

Tray

Tray

Pan

Pan

FourL16/GC2

FourL16/GC2

ThreeL16/GC2

ThreeL16/GC2

990180

990182

990182

990180990181

990181

30-5/8"(77.8 CM)30-5/8"

(77.8 CM)

24-5/8"(62.6 CM)

24-5/8"(62.6 CM)

30-5/8"(77.8 CM)

33"(83.8 CM)

33"(83.8 CM)

27-1/4"(69.2 CM)

27-1/4"(69.2 CM)

33"(83.8 CM)

14"(35.6 CM)

14"(35.6 CM)

14"(35.6 CM)

14"(35.6 CM)

14"(35.6 CM)

16-3/8"(41.6 CM)16-3/8"

(41.6 CM)

16-3/4"(42.5 CM)

16-3/4"(42.5 CM)

16-3/8"(41.6 CM)

4-3/4"(12.0 CM)

4-3/4"(12.0 CM)

4-3/4"(12.0 CM)

1-1/4"(3.2 CM)

1-1/4"(3.2 CM)

5"(12.7 CM)

5"(12.7 CM)

5"(12.7 CM)

1-1/2"(3.8 CM)

1-1/2"(3.8 CM)

Part No. Type Inside DimensionsLength Width Height

Outside DimensionsLength Width Height

FitsBattery Rack Typical Battery Layout in Tray

¬ Heavy-gauge material. Compare our trays to any others. We use thicker, stronger material to produce a rugged, durable product¬ Trays can act as an acid containment system, either as a primary containment

or redundant to a floor-installed containment system¬ Trays electrically isolate batteries from battery racks, as required by the

National Electrical Code (NEC)¬ Trays are made of HDPE which is impervious to acid, gasoline, oil and solvents¬ Cold temperature impact resistant to -30°F (-34°C)


34

A

C

B

D E

Battery Acid Spill Kits¬ Five kits: 2-gallon, 6-gallon, 15-gallon, vehicle and warehouse

¬ Kits come with acid absorber and neutralizer as well as safety wear, brush, pan, disposal bags and full instructions

¬ Specifically formulated to absorb and neutralize battery acid, with color change to show when acid is neutralized and safe for disposal

¬ Absorbs and neutralizes acid

¬ Purple to yellow color change shows when acid is neutralized

¬ Twice as absorbent as kitty litter (clay) but only half the weight

¬ Specifically formulated to absorb and neutralize battery acid, with color change to show when acid is neutralized and safe for disposal

¬ Acid neutralizer is available from 1 lbs. to 160 lbs. containers

510195 1/2-Gallon Spill Kit Neutralizes 1/2 Gallon/1.89 Liters• 2 Jars (16 oz./453 gr.) Acid Absorber and Neutralizer• Eye and Skin Wash Solution• 5 Gusseted Battery Bags, 10" x 18" x 24"• 1 Pair Lined Nitrile Gloves (XL)• Safety Goggles• Brush and Pan (2 Piece Kit) • 10 Yellow Hazmat Pads, 19" x 15"• Gr. 65, Scissors Battery Carrier• Yellow Storage Box

Helps Contain and Neutralizeup to 25 Gallons/94.6 Litersof Acid• 100 lbs./45 kg. Acid Spill Absorber and Neutralizer• Broom Head• Broom Handle• 12 Absorbent Socks, 3" x 48" • 5 Pillows, 12" x 12" • 50 Yellow Hazmat Pads, 19" x 15"• 4 Black Disposal Poly Bags• 2 Nitrile Aprons• 2 Pair Rubber Boot Covers (XL)• Safety Goggles (2)• 2 Pair Face Shields & Head Gear• 2 Pair Lined Nitrile Gloves• 10 Gusseted Battery Bags, 10" x 18" x 24"• Non-Sparking, Folding Shovel• Yellow Rolling Container

510198 25-Gallon Spill Kit

Neutralizes 6 Gallons/22.7 Liters• 25 lbs./11.3 kg. Acid Absorber and Neutralizer• Safety Wear for 1 (Shoe Covers, Gloves, Goggles, Apron)• Brush and Pan (2 Piece Kit)• Plastic Disposal Bag

Neutralizes 15 Gallons/56.7 Liters• 60 lbs./27.3 kg. Acid Absorber and Neutralizer• Safety Wear for 2 (Shoe Covers, Gloves, Goggles, Apron)• Brush and Pan (2 Piece Kit)• Plastic Disposal Bag• Broom• Hazmat Drum

Neutralizes 2 Gallons/7.57 Liters• 8 lbs./3.6 kg. Acid Absorber and Neutralizer• 1 Pair Nitrile Acid-proof Gloves• 1 Pair Safety Glasses• 2 Disposal Bags• 1 Pair Paddles




Part No.510192

Part No.510191

Part No.510190

Part No.510195

Part No.510198

Acid Spill Absorber and Neutralizer

Acid Spill Absorber & Neutralizer 510130


Acid Spill Absorber in 1 lb. jar fits in maintenance kit. Part No. 510130.


35


Safety Wall Signs for Battery Work Areas¬ Three sets of signs for different industry groups

¬ All signs available separately

¬ All signs 17" x 7" (43 cm x 18 cm) except for “Exit” and “No Exit” 7" x 7" (18 cm x 18 cm)

¬ 4 corner holes for easy mounting

¬ Durable, impact resistant plastic, non-corroding

¬ See OSHA 1926.441 and 1910.173

Absorbent Pillows & Socks

Battery Room Sign

Absorbent Pillow, 12" x 12" (30 x 30 cm)Absorbent Sock, 3" x 48" (7.5 x 120 cm)

Acid Containment Pallet, 42" x 52" x 7.5"

Eye Wash FountainEmergency Spill Kit

Danger High VoltageFire Extinguisher

No ExitBattery Room Sign

••

–•

––

–•

•–

••

••

––

••

•–

•–

••

•–

–•

••

Caution Working VehiclesEye Protection Required

No SmokingExit

217130217135

510250

510221510222

510225510226

510229510230

510223510224

510227510228

Description

Description

Individual Signs

Selection of Signsin Each Set

Part No.

Part No.

Acid Containment Pallet¬ Holds up to 18 gallons of battery acid/liquid¬ Will support up to 2500 pounds¬ Resists corrosion, moisture and battery acid¬ Made of polyethylene¬ 42" x 52" x 7.5" (107 x 132 x 19 cm)

¬ Use with containment system or separately for reliable acid capture and neutralization

¬ Ideal to use as dam to contain acid spill or surround a leaking battery

¬ Each sock or pillow absorbs and neutralizes a minimum of 4 quarts (3.8 liters) of battery acid

¬ Acid indicator with color change

510240-001Automotive, Truck Farm,

Marine(5 Signs)

510241-001(BP No. GSI7)

Industrial Battery(7 Signs)

510242-001Stationary

Battery

(7 Signs)


36

Three Battery CleanersBattery Cleaners

A

C

B

D E

A

C

B

D E

¬ Foaming cleaning action

¬ Dissolves corrosion and neutralizes acid

¬ No. 510430 has color change formula that turns purple when acid is present and back to yellow when acid is neutralized

¬ Cleaner spray, 1 oz pump, tool box/pocket size

¬ Penetrating oil with Teflon® displaces water

¬ Great lubricant and corrosion inhibitor

¬ Excellent for drying out ignition wires, loosening rusted bolts and lubricating noisy parts

¬ Long lasting and will not stain

¬ Net weight 12 oz (340 grams)

Black Battery Reconditioner Paint

Plastic and Glass Cleaner

Penetrating Lubricating Oil

¬ Restores battery to original look

¬ Fast drying and formulated to adhere to battery plastics and metal

¬ Fan spray nozzle for uniform coverage

¬ Other uses include battery hold-downs, trays, cases and other areas needing a coat of paint

¬ Net weight 12 oz (340 grams)

¬ All purpose plastic and glass cleaner

¬ Cleans and brightens new batteries for sale

¬ Safe for plexiglass and tinted window film

¬ Net weight 18.75 oz (531 grams)

510430 510420

510145

Battery Reconditioner Plastic and Glass CleanerPenetrating Oil510440 510450510470

Description DescriptionDescriptionPart No. Part No.Part No.

Battery CleanerBattery Cleaner with Acid Detector

AerosolAerosol

14 Oz. (390 Grams)14 Oz. (390 Grams)

Battery Cleaner and Acid Neutralizer Pump Spray 1 Oz. (28 Grams)

510420510430510145

Description Amps Volume Part No.

CLEAN GOLFCART BATTERIES

LAST LONGER.PROTECT YOUR INVESTMENT


37


Leak Detecting Spray¬ Locates small leaks of battery acid and neutralizes acid

safely

¬ Turns bright red in the presence of battery acid

¬ Neutralizes acid and returns to light yellow color

¬ Safe for use on all battery plastics including stationary and UPS

¬ Ideal for automotive, truck material handling, marine, golf cart, glass mat, gel and other lead-acid batteries

¬ Contains no solvents or detergents that could discolor, crack or craze plastic battery tops and cases

¬ Eliminates acid shorts A

C

B

D E

Battery Corrosion Preventatives

Original Red Aerosol Formula

Clear Silicone Sealant

¬ Sprays on red, showing presence of protective coating

¬ Does not dry out or evaporate

¬ Improved non-running, no-drip formula – use less per application

¬ Net weight 9.75 oz (276 grams) per can

A

C

B

D E

A

C

B

D E

A

C

B

D E

¬ Brush-on compound seals out corrosion and neutralizes acid – long-term protection

¬ Non-hardening, non-cracking

¬ Use on all exposed electrical connectors, also prevents seizing of threaded fasteners

¬ Made for industrial and commercial use

¬ 8 oz can has brush applicator

QuickCote+ with Acid Neutralizer

¬ Three choices, including aerosol and brush-on compound

¬ Seals out acid fumes, road salt, moisture and dirt

¬ New clear silicone sealant – Quick Cable exclusive

510400 5104106023 5101466022

Red Corrosion PreventativeRed Corrosion Preventative Pump 3/4 Oz. (21 Grams)

1 Can/8 Oz. (240 Gm.) with Applicator Brush32 Oz. (909 Gm.) Economy Can

Leak Detecting SprayAdditional Sprayer for 32 Oz. Bottle

Clear Corrosion Preventative Aerosol 10 Oz. (284 Grams)

510400510146

60236022

510155510346

510410

Description


Description Type Volume

Part No.

Part No. Part No.

Part No.

¬ Seals out acid and water, formulated specifically for use on batteries

¬ Sprays on white, showing area of protection,

¬ Does not dry out or evaporate

¬ Helps seal electrical connections and other wiring applications

¬ Net weight 10 oz (284 grams) per can


38

1 - Battery Cleaner1 - Battery Corrosion Preventative

50 - Stud Battery Washers1 - Terminal Cleaning Brush

1 - Carry Case (6-Pack Style)

RedGolf Cart

Maintenance Kit

510902

A

C

B

D E

¬ Kits for top post, side terminal and Group 31 stud batteries

¬ Complete with cleaner, protective spray, washers and brush

¬ Convenient carrying case (6-pack style) has extra space for additional tools such as safety glasses, pliers, etc.

¬ Complete convenient kits for battery installers and maintenance technicians

¬ Ideal for new batteries or clean up and repair of used batteries

¬ Designed for the battery professional but great for the DIY

Battery Maintenance Kits

1 - Battery Cleaner1 - Battery Corrosion Preventative50 - Combination Battery Washers

1 - Terminal Cleaning Brush1 - Carry Case (6-Pack Style)

1 - Battery Cleaner1 - Battery Corrosion Preventative50 - Combination Battery Washers

1 - Terminal Cleaning Brush1 - Carry Case (6-Pack Style)

ClearSilicone

Red

Top Post and Side Terminal

Top Post and Side Terminal

510900

510901

Kit ContentsSpray ColorBattery Type Part No.

A

C

B

D E

* Packaged to fit in maintenance kits.

Protective Washers

1 Pair Per Bag - 50 Bag/Bag*50 Pieces Per Jar - Black

1 Pair Per Bag - 50 Bag/Bag1 Pair Per Card - 24 Cards/Box

*100 Pieces Per Jar - Black*100 Pieces - 12 Jars/Case - Black

*100 Pieces Per Jar - Black*100 Pieces - 12 Jars/Case - Black

1 Pair Per Bag - 50 Bag/Bag*50 Pieces Per Jar - Black

*50 Pieces Per Jar - Red100 Pieces Per Jar - Black

*50 Pieces Per Jar - Black*50 Pieces Per Jar - Red

*50 Pieces Per Jar - Red100 Pieces Per Jar - Black

100 Pieces Per Jar - Red100 Pcs. - 12 Jars/Case - Black

100 Pieces Per Jar - Black100 Pieces Per Jar - Red

100 Pieces Per Jar - Red100 Pcs. - 12 Jars/Case - Black

100 Pcs. - 12 Jars/Case - Red

100 Pcs. - 12 Jars/Case - Red

66216621B

6623

6626B

6628B

66226622B

6621R6621B

6623B6623R

6622R6622B

6621R6621B

6623B6623R

6622R6622B

6621R

6622R

Side Terminal Washer Combo Top/Side Washer

Marine/Golf Cart 3/8" Washer

Marine/Golf Cart 5/16" Washer

A. C.

D.

E.

B. Top Post Terminal Washer

Part No. Part No.

Part No.

Part No.

Part No.

EASY-TO-USECOMPLETE KIT.

EVERY CARTOWNER SHOULD

HAVE ONE

¬ Battery washers seal out acid fumes protecting terminals from corrosion

¬ The Battery Protector™ Washer is impregnated with a corrosive preventative that will not evaporate

¬ Available in red or black for easy polarity identification

¬ Packaged in convenient plastic screw top jars, plastic bags and blister cards


39


Portable Eyewash Station

Chemical Safety Wear¬ Designed for the battery industry when

contact with sulfuric acid may occur

¬ Components sold separately or in kits

¬ Personal Protective Equipment (PPE) must be worn at all times when contact with acid may occur

¬ Kit includes splash-proof goggles, face shield, vinyl apron, nitrile gloves, shoe covers and emergency eyewash bottle

¬ See OSHA 1926.441 and 1910.173

Quick® Emergency Eye and Skin Wash¬ Fast personal eye and skin wash when acid

spill threatens eyesight

¬ For battery delivery trucks, field repair, etc.

¬ Available with wall mount holder or as refill

¬ 16 oz (473 ml) eyewash in durable, quick opening, quick pour plastic bottle

¬ Sterile, isotonic, double-buffered eyewash and skin flush

¬ Manufactured under FDA guidelines with National Drug Code printed on every bottle

¬ ANSI Z358.1-2004 compliant, as personal eyewash only

¬ Wire wall mount is vibration-resistant, has durable black coating, comes with fasteners and is ideal for golf carts

¬ Plastic wall mount is ideal for battery charging station, battery service area, warehouse, etc.

¬ Instructions and MSDS enclosed 510502 510522

510521

Eye Wash StationAnti-Bacterial Refill - One 8 oz. Bottle

Personal Protective Wear KitPersonal Protective Wear Kit with Wall Rack

Face ShieldGoggles

Rubber Shoe CoversNitile Gloves

Vinyl ApronsEyewash Bottle

Eye and Skin Flush Plastic Wall MountQuick Eyewash – 16 Oz./Bottle

Quick Eyewash – 16 Oz. Bottle w/Wire HolderQuick Eyewash – 16 Oz. Bottle w/Plastic Holder

510500510501

510200510201

510330510336

510337510338

510340510520

510502510520

510521510522

Description

Description of Kits

Individual Items

Description

Part No.

Part No.

Part No.

Part No.

¬ Portable emergency eyewash provides a steady water flow and first aid relief virtually anywhere

¬ Meets OSHA and ANSI 2358.1 standard

¬ No plumbing required, 9-gallon capacity

¬ Meets OSHA and ANSI 2358.1 standard requirements for a full 15-minute capacity of flushing time eye wash station

¬ Constructed of FDA high-density polyethylene material

¬ Wide fill cap for easy filling, cleaning and inspecting

¬ Anti-bacterial additive for use in eyewash station protects water for up to six months

¬ Anti-bacterial additive is available in individual 8-oz bottle or four bottles per carton

¬ Eyewash is activated by pulling down lever, which protects outlet nozzle when not in use

¬ Hangs on (supplied) bracket that easily bolts to wall

¬ Manufactured in the USA

Leadership in the Energy Storage Industry

Powerful Online Resources for Product Information, Training, and Custom Ordering

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Design your own custom cable quickly, online, using our unique quickfigurator.com web tool. You can specify all the components – cable, connectors, heat shrink, etc., save the file, print the drawing, and submit it for quotation. We’ll get back to you within 24 hours. Custom cable, painless and fast. Only from Quick Cable.

Essential Products for Golf CartBattery Maintenance & Repair

Pre-Made Cables • Connectors • Wire & Cable • Spill KitsChemicals • Tools • Hold-Downs

Golf Cart CatalogNo. GC2012

NEWAss

ortmen

ts

Hold-D

owns

Cables

Espec

ially

Design

ed

for G

olf C

arts

essential products for golf cart battery maintenance … products for golf cart battery maintenance...

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