es components - squarespaceline+card+rev+1-0.pdf · ᶲdxl (mm) esrac (1khz/mΩ) esrdc (mΩ)...
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ES ComponentsAn Authorized - Franchised Distributor
108 Pratts Junction Road
Sterling, MA 01564
P: 978-422-7641
www.escomponents.com
Solutions for Electric Vehicles, Energy Storage, and
Energy Recovery
Rev: 1.0 4/12/17
High Efficiency Low ESR
Ultracapacitors
for Energy Recovery
Safety Solutions for
Isolation Monitoring of
High-Voltage SystemsSolutions for Improved
Battery Utilization
Custom Power
Assemblies
Precision Current Sense Fault DetectionUltracapacitors
Liquid Cooled Resistors
For Rapid High Energy and
Voltage Discharge
High Voltage
High Current
IGBT Modules
1200V
600A
Contact ES Components today for more information.
ES Components
108 Pratts Junction Road, Sterling, MA 01564
P: 978-422-7641 www.escomponents.com
A Franchised - Authorized Distributor
Rev: 1.0 4/12/17
ES Components has been in business for over 34 years. We are a Franchised Distributor and Stocking Technical Sales Representative.
We provide precision electronics component solutions for the energy, medical, aerospace, and military markets.
Manufacturers the world over depend on us for the products and services they need to design, develop, and manufacture some of the most leading edge products in the world.
About ES Components
Contact ES Components today for more information.
ES ComponentsAn Authorized - Franchised Distributor
108 Pratts Junction Road
Sterling, MA 01564
P: 978-422-7641
www.escomponents.com
High Efficiency Low ESR Ultracapacitors
Rev: 1.0 4/10/17
Very long lifetimes (up to 1,000,000 duty cycles or 10 year
DC life)
Rapid charge and discharge
High efficiency low ESRmax (0.25mΩ for 3000F)
No maintenance requirements
No harmful chemicals or toxic metals
Wide range operating temperatures
(from -40 °C to 65 °C)
Contact ES Components today for more info.
• Automotive subsystems
• Burst/Boost power delivery for cold starting
diesel or gasoline engines
• Wind turbine pitch control
• Hybrid vehicles
• Railroad braking
• Industrial motor braking
• Energy storage recovery
• UPS & telecom system power stabilization
The Advantage of Low ESR (Equivalent
Series Resistance) Ultracapacitors
ESR, which involves resistances of cell
components, for example, electrolyte
resistance and contact resistance between
current collectors and electrodes affects
the power delivery of a cell. High ESRs
restrict the rate at which ultracapacitors
can be charged and discharged, leading to
power reduction and energy dissipation.
Typical Applications
ES Components
108 Pratts Junction Road, Sterling, MA 01564
P: 978-422-7641 www.escomponents.com
A Franchised - Authorized Distributor
Rev: 1.0 4/10/17
Selection Table
Part Number
(Note 1)
Rated
Voltage
(V)
Rated Cap.
(F)
ᶲDxL
(mm)
ESRAC
(1kHz/mΩ)
ESRDC
(mΩ)
Maximum
Continuous
Current (A)
(∆T=40°C)
(Note 2)
Maximum
Peak
Current
(A)
Maximum
Leakage
Current
(72hrs/mA)
ESC1200F-2.7V-CAP-X 2.7 1200 60x74 0.40 0.46 110.0 1000 3.00
ESC1500F-2.7V-CAP-X 2.7 1500 60x85 0.33 0.37 140.0 1300 3.00
ESC2000F-2.7V-CAP-X 2.7 2000 60x102 0.25 0.35 170.0 1600 3.00
ESC3000F-2.7V-CAP-X 2.7 3000 60x138 0.22 0.25 210.0 2300 5.20
1. -x part number suffix (-T) threaded version or (-P) weldable post version2. ΔT = IRMS2 x ESR x Rca3. Power Density (W/kg) = 0.12V 2 / (ESRDC x mass)4. Maximum Energy (Wh) = ½ CV2/36005. Energy Density (Wh/kg) = ((½ CV2) / 3600) / mas
Notes on table:
Part Number Rated Voltage (V)
ESCCAPBKT-1 Connecting bracket for threaded terminal versions of Ultracaps
ESCCAPBKT-2 Connecting bracket for laser-weldable post versions of Ultracaps
ESCAPNUT-1 Attachment nut for Ultracaps with threaded terminals
Connecting Bracket and Attachment Nuts
ES ComponentsAn Authorized - Franchised Distributor
108 Pratts Junction Road
Sterling, MA 01564
P: 978-422-7641
www.escomponents.com
Solution for Isolation Monitoring in High-
Voltage Systems
Rev: 1.0 4/10/17
Helps protect first responders
Monitors and identifies insulation problems before they
result in potentially catastrophic failure conditions
Provides constant monitoring during electrical system
operating and standby modes
Patented technology
Operates correctly even when the system is experiencing
large variations
Contact ES Components today for more info.
• Electric and hybrid vehicles
• Charging stations
• High-voltage Industrial electrical systems
• Energy storage systems
The Advantage of Active and
Standby System Monitoring
Insulation degradation can occur
from conditions that are inside or
outside of the electrical system.
Constant monitoring in both active
and standby states ensures full
protection.
Typical Applications
Features and Benefits
ES Components
108 Pratts Junction Road, Sterling, MA 01564
P: 978-422-7641 www.escomponents.com
A Franchised - Authorized Distributor
Rev: 1.0 4/10/17
Operating Specifications
Parameter Value
Insulation monitoring range 0 to 2.0 M (each of the two measurement lines to chassis)
Power supply +4.8 to +53 V (Variable, accommodating +5V to +48V power supplies)
Interface CAN 2.0B isolated, 120 termination resistor
Voltage measurement range 2 Channels: ±1000V / channel continuous, no signal clipping
Rating Automotive
Power consumption <400mW
Module operating temperature range -40 to +105 (due to connector temperature ratings)
The Sendyne SIM100MOD is a high voltage isolation monitoring device for electrical systems. The isolation monitor operates correctly even when the battery is active, and experience large variations.
The SIM100MOD continuously monitors the isolation resistance between vehicles IT (Isolated Terra) power system and chassis for deterioration of insulation and potentially dangerous levels of leakage current.
The module detects all sources of leakage, including multiple, simultaneous symmetrical and asymmetrical faults, as well as resistive paths between the chassis and points in the battery with the same potential as the chassis. The measured data is filtered by an advanced algorithm, resulting in a high level of noise rejection. The module estimates new values for the isolation resistance twice per second. In the case of insulation fault, the unit identifies the relative position of the fault in relation to the battery terminals (positive, negative or anyplace in between). In addition, it measures and reports the value of capacitance from each battery terminal to chassis.
Overview
Contact ES Components today for more information.
Charge Storage
ZoneUsage
ES ComponentsAn Authorized - Franchised Distributor
108 Pratts Junction Road
Sterling, MA 01564
P: 978-422-7641
www.escomponents.com
Solutions for Increased Battery
Energy Utilization and Life
Rev: 1.4 6/29/16
• 100 µΩ shunt
• 100 A continuous
• 513 A peak
• Voltage measurement
± 150V
• Temperature
measurement
• 25 µΩ shunt
• 300 A continuous
• 1500A peak
• Voltage measurement
± 150V
• Temperature
measurement
SFP101EVB-LABCurrent, Voltage, Temp. Sense
SFP101EVB-LAB-25Current, Voltage, Temp. Sense
Precision temperature-compensated current
measurement
Voltage monitoring
Direct path real-time coulomb counting
Patented zero offset automatic calibration
Enables accurate real-time determination of battery
State of Charge (SOC) and State of Health (SOH)
< 1% Typical accuracy (-40 °C to +125 °C)
Wide dynamic range (ma to 1000+ of Amps)
Contact ES Components today for more info.
Range -40 to 125 Hall Effect Sendyne (25μΩ)
Max current (A) 750 1500
Offset Error (max) 6.5A 5mA
Gain Error (max, %FS) 6.40% 0.25%
Charge Storage
ZoneUsage
Inaccuracy Guard Band
Inaccuracy Guard Band
Charge Capacity Utilization
Overcharge Zone
Undercharge Zone
Advantage over hall-effect type sensors: Far more accurate and not susceptible to noise
Battery Cells
• 18 µΩ shunt
• ± 500 A continuous,
1000A peak (5s)
• Voltage measurement
± 1000V
SFP200MODCurrent, Voltage & Temp
Sense
SFPGFDCurrent Sense, Ground Fault
Detection & Isolation Monitoring
• ±300 A Continuous
• ±1500 A Peak
• 0.05% Accuracy
• ±150 V
• Temperature
measurement
LAB UsageProduction Usage
ES Components
108 Pratts Junction Road, Sterling, MA 01564
P: 978-422-7641 www.escomponents.com
A Franchised - Authorized Distributor
Rev: 1.4 6/29/16
Part Number Offset Error Gain Error A/D
Sendyne
SFP10X
0.15 μV 5 500 ppm 4 24-bit
Company B 1 35 μV 2 10,000 ppm 16-bit
Company C 0.5 μV 2 500 ppm 4 16-bit
Company D 2.0 μV 3 500 ppm 4 16-bit
Notes:
1. Requires external digital signal processor / MCU
2. Operating conditions not specified
3. With internal short, not including leads/connections
4. Maximum gain drift for 100 °C temperature change
5. Maximum offset error over the full temperature range, -40 °C to 125 °C
Competitive Comparison (Shunt Based)
Benefits of Temperature Compensation
Sendyne SensingBattery Monitoring
Applications
• Grid Storage
• Wind Farms
• Solar Farms
• Industrial
• Railroad
• Military
• Electric/Hybrid Cars
and Buses
ES ComponentsAn Authorized - Franchised Distributor
108 Pratts Junction Road
Sterling, MA 01564
P: 978-422-7641
www.escomponents.com
Solutions for Energy Storage Systems
High Voltage Discharge
Rev: 2.0 11/14/16
• 5 – 150 Ohms
• One disc up to 80KJ
• Single of multiple discs
• Natural cooling
• 21mm wide x 137mm
high (single disk)
• 0.25 to 100 ohms
configurations
• 50,000 watts for short
time intervals
• Element in direct contact
with coolant option
• No heatsinks
• Small mechanical form
factor
• Non inductive option
• 300 mm wide x 50mm
high (mechanical size
varies according to value
and power)
• Many different ohmic
values
• 1KW to 2MW power
• Stainless steel
• Natural of forced, air
cooling
• Mechanical size varies
according to value and
power
• 0.5 to 56K ohm
• 5,000 wats for short
intervals (10s)
• Non inductive option
• Up to six resistors on
one tube
• 300 mm wide x 50mm
high (mechanical size
varies according to
value and power)
Examples of Load-Dumping Resistors
High Energy Disc(s)Liquid Cooled Air Cooled
Minimize system downtime
Quick discharge of dangerously high voltages
Small form factor direct element liquid cooled resistors
Air cooled resistors
High power (KW) and High Energy (KJ) discharge
Contact ES Components today for more info.
Vishay – ESCEngineered Solutions
Direct Liquid Cooled
ES Components
108 Pratts Junction Road, Sterling, MA 01564
P: 978-422-7641 www.escomponents.com
A Franchised - Authorized Distributor
Rev: 2.0 11/14/16
Applications
• Grid Storage
• Wind Farms
• Solar Farms
• Industrial
• Railroad
• Military
• Electric/Hybrid Cars
and Buses
• 0.27 to 18 ohm
• Energy absorption
• Repetitive operation: 25 J/t = 50 μs
• Accidental operation: 100 J/t = 50 μs /
100 impulsions max.
• 750 watts
• Non inductive
• Thick film on ceramic construction
• 67mm wide x 40mm wide
Additional Vishay Power Products:
• Many values and configurations
• Highlighted Product: RCMC Thick Film Module
Surge and Sustainable Power Handling Capability
ES ComponentsAn Authorized - Franchised Distributor
108 Pratts Junction Road
Sterling, MA 01564
P: 978-422-7641
www.escomponents.com
Solutions for Energy Storage Systems
High Voltage High Current IGBT Modules
Rev: 1.2 10/14/16
Example of High Voltage High Current IGBT Modules
1200 Volt (Vces)
600 Amps
Low Vce (on)
Single switch configuration
High power (KW) and High Energy (KJ) discharge
Contact ES Components today for more info.
Vishay – ESCEngineered Solutions
High short circuit capability, self
limiting to 6 x IC
10 μs short circuit capability
VCE(on) with positive temperature
coefficient
Low inductance case
Fast and soft reverse recovery
antiparallel FWD
Isolated copper baseplate using DCB
(Direct Copper Bonding) technology
Double INT-A-PAK
ES Components
108 Pratts Junction Road, Sterling, MA 01564
P: 978-422-7641 www.escomponents.com
A Franchised - Authorized Distributor
Rev: 1.2 10/14/16
Applications
• Grid Storage
• Wind Farms
• Solar Farms
• Industrial
• Railroad
• Military
• Electric/Hybrid Cars
and Buses
Many IGBT Module Configurations Available
Circuit VCES (V) IC (A) TC (°C) VCEON (V) TJ (°C) EON (mJ) EOFF (mJ) Speed (kHz)
Full bridge 1200 20 96 3.29 150 0.93 0.61 8 to 30
Full bridge 1200 20 106 3.29 150 1.29 0.81 8 to 30
Half bridge 1200 40 104 3.36 150 1.6 1.62 8 to 30
3-levels neutral point clamp topology 1200 40 80 2.12 150 0.33 0.48 8 to 30
Double interleaved boost converter 1200 15 80 2.61 150 1.18 0.72 8 to 30
Chopper low side switch 1200 100 80 1.77 150 8.4 5.8 8 to 30
Chopper low side switch 1200 100 80 1.8 150 9.8 8.7 8 to 30
Chopper high side switch 1200 100 80 1.9 150 7.85 10.55 8 to 30
Half bridge 1200 100 80 1.9 150 7.85 10.55 8 to 30
Half bridge 1200 100 80 3.1 150 7.2 5.5 8 to 30
Half bridge 1200 100 80 1.8 150 7.85 10.55 8 to 30
4 pack with thermistor 1200 87 80 3.52 150 4.32 4.48 8 to 60
Chopper low side switch 1200 150 80 1.87 150 16.7 15.3 8 to 30
Half bridge 1200 150 80 1.9 150 9.95 16 8 to 30
Half bridge 1200 150 80 3.1 150 17.5 11 8 to 30
4 pack with thermistor 1200 124 80 3.45 150 7.74 7.2 8 to 60
Chopper low side switch 1200 200 80 2.07 150 21 18 8 to 30
Chopper high side switch 1200 200 80 1.8 150 21 18 8 to 30
Half bridge 1200 200 80 1.9 150 15.9 22.3 8 to 30
Half bridge 1200 200 80 3.1 150 22 16.2 8 to 30
Single switch with AP diode 1200 300 80 1.9 150 31 27 8 to 30
Chopper low side switch 1200 300 80 2 150 31.5 35.9 8 to 30
Chopper high side switch 1200 300 80 2 150 31.5 35.9 8 to 30
Half bridge 1200 300 80 2 150 31.5 35.9 8 to 30
Half bridge 1200 300 80 3.1 150 24.9 28.4 8 to 30
Single switch with AP diode 1200 400 80 1.9 150 35 46 8 to 30
Single switch with AP diode 1200 400 80 3.1 150 26.1 36.7 8 to 30
Half bridge 1200 400 80 1.9 150 48 43 8 to 30
Half bridge 1200 400 80 3.1 150 26.1 36.7 8 to 30
Chopper low side switch 1200 50 80 1.7 150 4.1 4.7 8 to 30
Half bridge 1200 50 80 1.75 150 7.3 5.22 8 to 30
4 PACK 1200 44 80 3.49 150 1.68 1.77 8 to 30
Chopper low side switch 1200 57 80 3.3 150 3.43 1.29 8 to 60
High side switch 1200 57 80 3.3 150 3.43 1.29 8 to 60
Single switch with AP diode 1200 600 80 1.9 150 45 60 8 to 30
Half bridge 1200 75 80 1.9 150 9.75 7.05 8 to 30
Half bridge 1200 75 80 3.2 150 6.8 3.2 8 to 30
4 PACK 1200 67 80 3.4 150 2.25 3.35 8 to 30
4 pack with thermistor 1200 67 80 3.4 150 2.44 2.35 8 to 30
Single switch diode 1200 90 90 3.3 150 1.7 4.08 8 to 30
Single Switch no diode 1200 90 90 3.3 150 1.7 4.08 8 to 30
Chopper low side switch 1200 92 80 2.45 150 6.88 5.66 4 to 30
High side switch 1200 92 80 2.45 150 6.88 5.66 4 to 30
Single switch diode 1200 175 90 1.73 150 6 10.4 8 to 30
Current fed inverter topology 1200 341 25 2.17 150 36.1 32.1 8 to 30
Half bridge 1200 50 80 1.65 175 6.63 3.25 8 to 30