es-522 ethernet to serial device server...

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+44(0) 151 220 2500 [email protected] www.brainboxes.com +44(0) 151 220 2500 [email protected] www.brainboxes.com NEW ES-522 ETHERNET TO SERIAL DEVICE SERVER Ethernet Industrial 2xRS232/422/485 ConneCt, Configure, Control your serial deviCes Features 2 Serial port Software Selectable as RS232, RS422/485 Full Duplex, or RS485 Half Duplex Integrated DIN rail mount and Slim Case Brainboxes’ Easy Wire: Removable, colour coded, Screw Terminal blocks with individually num- bered pins makes wiring fast, simple and error proof Extended Temperature Range: -30ºC to +80ºC IP-30 rated non-conducting polyamide enclosure LED status indication Wide Range Input Power Supply: +5VDC to +30VDC Redundant Dual Power Input Grounds on every 5th pin. Functional Earth via integral DIN rail mount Brainboxes state of the art Autogating for trou- ble free RS485 Half Duplex flow control Max baud rate 1,000,000 (1 MegaBaud), Cus- tom Baud Rates 10/100Base TX Ethernet port Smart Ethernet: recognises straight and crossover Ethernet cables and works with either Serial Port Tunneling allows serial cable replace- ment over any distance, no software required User friendly interface, simple to use, powerful in operation Web configuration and RFC2217 compliant in- terface for non-Windows users Simple operation for each and every operating system! Life time Support and Lifetime warranty with sign up • 2 Serial port Selectable as RS232/422/485 Max baud rate 1 MegaBaud, any Custom Baud Rate • 10/100Base TX Ethernet port • -30 o C to +80 o C Temperature range

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Page 1: ES-522 ETHERNET TO SERIAL DEVICE SERVER …dl.staticbb.com/files/catalog/product/ES/ES-522/documents/ES-522... · ES-522 ETHERNET TO SERIAL DEVICE SERVER Ethernet Industrial ... RS232

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NEW

ES-522 ETHERNET TO SERIAL DEVICE SERVEREthernet Industrial 2xRS232/422/485

ConneCt, Configure, Control your serial deviCes

Features

• 2SerialportSoftwareSelectableasRS232,RS422/485FullDuplex,orRS485HalfDuplex

• IntegratedDINrailmountandSlimCase• Brainboxes’EasyWire:Removable,colourcoded,ScrewTerminalblockswithindividuallynum-beredpinsmakeswiringfast,simpleanderrorproof

• ExtendedTemperatureRange:-30ºCto+80ºC• IP-30ratednon-conductingpolyamideenclosure• LEDstatusindication• WideRangeInputPowerSupply: +5VDCto+30VDC

• RedundantDualPowerInput• Groundsonevery5thpin.FunctionalEarthviaintegralDINrailmount

• BrainboxesstateoftheartAutogatingfortrou-blefreeRS485HalfDuplexflowcontrol

• Maxbaudrate1,000,000(1MegaBaud),Cus-tomBaudRates

• 10/100BaseTXEthernetport• SmartEthernet:recognisesstraightandcrossoverEthernetcablesandworkswitheither

• SerialPortTunnelingallowsserialcablereplace-mentoveranydistance,nosoftwarerequired

• Userfriendlyinterface,simpletouse,powerfulinoperation

• WebconfigurationandRFC2217compliantin-terfacefornon-Windowsusers

• Simpleoperationforeachandeveryoperatingsystem!

• LifetimeSupportandLifetimewarrantywithsignup

•2SerialportSelectableasRS232/422/485• Maxbaudrate1MegaBaud,anyCustomBaudRate

•10/100BaseTXEthernetport• -30oCto+80oCTemperaturerange

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NEWES-522 Ethernet Industrial 2xRS232/422/485

DescriptionEthernettoSerialDevicewith2PortsoftwareselectableasRS232,RS422/485FullduplexorRS422Halfduplex.ES-522hasremovableScrewTerminalsBlocks foreasywiring,a slim ‘endon’caseand integralDIN railmount.Our IndustrialEthernet toSerialhasanoperatingtemperaturerangeof-30to+80degreesCelsiusandwith+5VDCto+30VDCDualinputreversepolarityprotectedpowersupplymakingitperfectforindustrialapplications.Datatransferratesupto1,000,000baud,coupledwith1Mbit/slinedriversdeliveruncompromisingperformance.OurIndustrialESrangeprovidessimpleinstantnetworkedserialportsindemandingenvironments.SerialPortTunnelingallowsserialcablereplacementoveranydistance,nosoftwarerequired.SuitabletobewiredintoexistingpowerandnetworkinfrastructureorcanbeusedwithourPW-600powersupply.

Windows Users -Oursoftwaredriversgiveyou localCOMports,allowingyouto retainyourexistingsoftwareapplicationsandconnecttoyourdevicesoverthenetwork.COMPortcanbeassignedfromCOM1toCOM255andtheBrainboxesEthernettoserialdeviceremembersyourCOMPortassignmentonreboots.WebInterfaceUsers(Linux/AppleOS/Android)-Awebinterfaceallowssecureconfigurationandcontroloftheserialportsoveralocalnetworkortheinternetusinganybrowser.YoucanaccessthedeviceviaTCP/IPsocketsfromanynetworkeddevicelikeanAndroidtablet,PCorphone.

Extendyourreach!Remoteserialdeviceswithlocalcontrol.WithBrainboxesindustryrenownedLifetimeWarrantyandLifetimeSupport!

Example Application

Factory floors can be harsh environments. Extreme temperatures can be generated in the manufacturing process, machinery can be noisy and dangerous and space is a premium. But engineers still need to be able to access and maintain equipment safely and without downtime. As factories expand and modernise older equipment and remote devices need to be networked, but cabling can be expensive and impractical, especially over larger areas.

The ES-522 has 2 serial ports that are software selectable as either RS232, RS422 or RS485 and 1 Ethernet port. The ‘Easy Wire’ removable colour coded Screw Terminals Blocks are individually numbered for simple fast, error free wiring. The slim ‘end on’ case with integral mount clips straight on to a DIN Rail. The ES-522 has an operating temperature range of -30ºC to +80ºC and +5VDC to +30VDC Dual input reverse polarity protected power supply. Brainboxes proven technology supports legacy applications, whilst our Ethernet to Serial software ensures fast data transmission and a super easy installation whatever your operating system.

Once your Serial equipment is connected to a Brainboxes Ethernet to Serial device you have the option of accessing it over a local network or connecting it to the internet. The devices can be fitted in areas where it would be dangerous for workers to monitor whilst the factory line is in operation. Manufacturing process and performance across a large site can be monitored and potential faults detected before they cause serious downtime costs. Use two devices back to back for serial tunnelling over Ethernet, for when you need to extend the reach of your serial cables.

ES-522 Factory Floor Application

Page 3: ES-522 ETHERNET TO SERIAL DEVICE SERVER …dl.staticbb.com/files/catalog/product/ES/ES-522/documents/ES-522... · ES-522 ETHERNET TO SERIAL DEVICE SERVER Ethernet Industrial ... RS232

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NEWES-522 Ethernet Industrial 2xRS232/422/485

RedundantDualPowerInput:Asecondpowersupplycanbefittedasaback-uptopreventdowntimeshouldonepowersourcefail.

WideRangeInputPowerSupply:+5VDCto+30VDCaccommodatesvariationinthe+24VDCfactoryfloorandallowsalternativepowersources.Canuse5VoltpowerfromanycomputerUSBport.

Grounding:• Correctlywiredgroundshelpcutdownonelectromagneticinterference• 5pinterminalsallowagroundonthe5thpinofeachblockFunctionalEarthconnectiontotheDINrail

SmartEthernet:RecognisesandworkswithbothstraightandcrossoverEthernetcables(AutoMDI/MDIX)MagJacksprovide1500VoltsmagneticisolationoffsettinganydifferenceingroundsbetweenEthernetnodes

ExtendedTemperatureRange:-30ºCto+80ºCoperatingrangecopeswithchangingtemperaturesforharshenvironments

SlimShape:SmallfootprintforwhenDINrailspaceisapremiumOnly22.5mmwide

Brainboxes’EasyWireFeature:• Removablescrewterminalblocksmakeinstallationeasierandquicker• Colourcodedblocksandportspreventsincorrectconnection• IndividuallynumberedPinssimplifieswiringandremovesconfusion

Feature Profile

RemoteMonitoring:Sensorsinsidethedeviceallowyoutomonitorthetemperatureofthede-viceremotely.

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NEWES-522 Ethernet Industrial 2xRS232/422/485

Enclosure Specification

Housing IP-30ratednon-conductingpolyamidecasewithintegratedDINrailmount

Environmental Operating Temperature -30oCto+80oC

Storage Temperature -40oCto+85oC

Ambient Relative Humidity 5to95%(non-condensing)

LED InformationStatus LED Green DeviceReady

FlashingYellow ChangingSettings

FlashingbetweenRed&Green QueryingIP

FlashingGreen/Red UserperformingHardReset

FlashingbetweenGreen&Red/Yellow IPaddressdiagnostic

FlashingbetweenGreen&Yellow Initializationdiagnostic

Serial Port LEDs Greenlighton PortOpen

FlashingGreen DataRX/TX

Network LED

Greenlighton LinkEstablished

FlashingGreen DataRX/TX

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NEWES-522 Ethernet Industrial 2xRS232/422/485

Software Network Protocols ICMP,IP,TCP,UDP,DHCP,BOOTP,Telnet,HTTP,RFC2217

Connection to Network Ethernet10BaseT/100BaseTX

Configuration Options WindowsUtility,WebInterface

PerformanceIndustryleadingPerformance

Throughputguaranteedminimumof95%oftheoreticalbi-directionfullduplexbandwidthat1MBaud

Input CTSFalsetoTransmitterstop:3charactersmax,1.5typical

XOFFrecievedtoTransmitterstop:3charactersmax,1.5typical

RS485AutogatingTurnaroundtime:<1bittime

Port Settings - Software Selectable as RS232, RS422/485 Full Duplex, or RS485 Half Duplex Baud Rate AnycustomBaudratebetween60-1,000,000(1MegaBaud)canbeselected

Data Bits 5,6,7or8

Parity Odd,Even,None,MarkorSpace

Stop Bits 1,1.5or2

Flow Control XON/XOFFSoftwarehandshakeorRTS/CTShardwarehandshake

Tx/Rx Modes rs232 standard: RS232allowspointtopointcommunicationbetween2devices.rs422 standard:RS422allowsonetransmitterandupto10receiverswithdatatransmitter ratesupto10megabitspersecondfordistancesupto40feetandupto100Kilobitspersecondfordistancesupto4,000feet(1219metres).Toachievegoodlongdistancenoiseimmunity,2wiresareusedtocarryeachsignal,configuredasatwistedpairofcables.TheTXDpairandRXDpairareusedtocarrythedatawhilsttheRTSpairandCTSpairlinesareusedforhandshaking.Thus2twistedpairsareusedwithouthandshakingand4twistedpaircableisusedwithhandshakingboththeseschemesallowfullduplexdatacommunications.rs485 standard:RS485,basedontheRS422standardallowsupto32driver/receiverspairsonastandardloador128lowloaddevicesperportcanbeconnected.Whilstonlyoneoftheseshouldbetransmittingdataatanytime,therestcanallsimultaneouslylistentothedata.Handshakingisperformedbysoftwareprotocol.Twotwistedpairsformafullduplexsystem.Oftenonlyonetwistedpaircable isusedas theTXDandRXD linesare tiedtogether; this isknownashalfduplexmode.BrainboxesRS422/485productsimplementastateofthearthardwareautogatingcircuitensuringerrorfreecommunicationsinhalfduplexconfigurations.industrial ethernet to serial rs485:recieversare1/8thloadallowingupto256nodesonthebus.Failsafeopencircuitandshortcircuitprotection,protectstheIndustrialEthernettoSerialagainstwiringfaults.line terminating resistor:OnboardRS485lineterminationresistorcanbeenabledbyauserselectablejumper.TheRS422/485lineterminatingresisterpreventssignalreflectionswhentheESdeviceisattheendoftransmissionline.Bias resistors:OnboardRS485HalfDuplexfailsafebiasresistorsenabledbyuserselectablejumpers.Thefailsafebiasingresistorspullthelinetoaknowngoodstateduringidletimespreventingphantomcharacterdetection.

Port Settings - Ethernet Data Rate 10/100Megabits/second

Cabling Normal/Crossoverauto-sensing(Auto-MDIX)

Port - Serial Ports 2portSoftwareSelectableasRS232,RS422/485FullDuplex,orRS485HalfDuplex

Connector RemovableScrewterminalblockconnector-3.5mmpitch

Power Input RedundantDCDualPowerInputs,reversepolarityprotected+5VDCto+30VDC

Power Consumption [email protected]

Conductor Wire 28to16AWG,0.14mmto1.5mmMax

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NEWES-522 Ethernet Industrial 2xRS232/422/485

Additional Information OEM option AvailableforbulkbuyOEM

Made In ManufacturedintheUKbyBrainboxesWinner2005EuropeanElectronicsIndustryAwards‘ManufactureroftheYear’

Customisable Brainboxesoperatea‘PerfectFitCustomDesign’policyforvolumeusers.Moreinfo:[email protected]

Optional Accessory

Packing Information Packaging InstallationCDincludingmanual,Microsoftsigneddrivers&utilities

Device EthernetIndustrial2xRS232/422/485

Packaged Weight 0.0209kg,0.05pounds

Packaged Dims 114.5(l)x22.6(w)x99(h)mm

GTIN Universal Code 837324002614

Product Support Warranty Lifetime-onlineregistrationrequired

Support LifetimeWeb,EmailandPhoneSupportfromfullyqualified,friendlystaffwhoworkinandalongsidetheProductDevelopmentTeam

ORDER CODE - Global Power Supply - PW-600

Approvals Industry Approvals AEO(C-TPAT),WEEE,RoHS,METL,FCCCompliant,EMC:CE

Microsoft Approvals MicrosoftCertifiedGoldPartner

Microsoft Signed Drivers Windows832bit&64bitEditionsWindows732bit&64bitEditionsWindowsServer200332bit&64bitEditionsWindowsXP32bit&64biteditions

ORDER CODE - USB Power Supply- PW-650