eriks - eriks ktm mecafrance ball valves - product overview

KTM MECAFRANCE

KTM MECAFRANCEBALL VALVESPRODUCT OVERVIEW

BALL VALVES PRODUCT OVERVIEW

KTM MECAFRANCE 2 |

KTM Mecafrance has been recognized as a world class manufacturer of high quality and an innovative range of ball valves, which are used in the major process industries of the world.

EXPERIENCE AND REPUTATIONWith 50 years of valve manufacturing experience, KTM Mecafrance has developed a reputation for high quality, dependable valves.

TOTALLY INTEGRATED MANUFACTURING FACILITYKTM Mecafrance ball valves are renowned for lasting, dependable service. Each valve is precision manufactured from foundry casting or forgings to final assembly.

Total quality control for every component is maintained from start to finish.

DEPENDABLE QUALITY PRODUCTS AND PERFORMANCEIn addition, unique design features add to the lifetime expectation and performance of KTM Mecafrance ball valves.

QUALITY ASSURANCE (ISO 9001: 2000)KTM Mecafrance fully complies with the global ISO 9001: 2000 quality system requirements, one of the first major ball valve manufacturers to do so. This achievement is a confirmation of the many years of commitment KTM Mecafrance has put forth towards product quality.

R&DKTM Mecafrance has an elaborated engineering and R&D department dedicated to the design, development and upgrading of valves and accessories. They have the help of

modern and state of the art tools such as CAD and 3D modeling.

ADDED VALUEWe add value to the supply chain through reliable logistics and IT systems, investment in inventory, repair and after sales service.

Most important of all, our dedication, technical capabilities and service are the senses of accomplishment that come with customer satisfaction and a job well done.

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3 PIECE BALL VALVES

SERIES R, MANUAL OPERATED VALVES

For details see page 19 and 20

SERIES RA, ISO MOUNTED VALVES

SERIES CA, HIGH PRESSURE VALVES

For details see page 21

MICRO-CLEAN VALVES


Note:


KTM MECAFRANCE 4 |

3 PIECE BALL VALVES

CRYOGENIC VALVES

3-WAY VALVES


TANK BOTTOM VALVES

flanged version

Note:

METAL SEATED VALVES

KTM Mecafrance 2 and 3 piece ball valves without further modifications

| 5

2 PIECE BALL VALVES

SERIES EM, FLANGED VALVES


VALVES WITH HEATING JACKET


Note:

MICRO-CLEAN, IPC AND TRUE-TUBE™ VALVES

For details see page 30, 31, 32 and 33

3 PIECE BALL VALVES


KTM MECAFRANCE|

SPECIAL APPLICATION VALVES AND ACTUATION

VALVES WITH SECONDARY CONTAINMENT UNIT


SERIES SG, SIGHT GLASS


MANUAL OPERATORS


SPRING RETURN HANDLE (DEAD MAN’S LEVER)


PNEUMATIC ACTUATORS

Note:

| 7

BALL VALVE PACKAGES FROM KTM MECAFRANCE COMBINE HIGH QUALITY VALVES WITH RELIABLE ACTUATORS AND ACCESSORIES TO PROVIDE A PRE-ASSEMBLED AND TESTED PRODUCT READY FOR ON-SITE INSTALLATION.

All valves and actuators are manufactured in plants certified to ISO 9001: 2000 and comply with the most stringent requirements of the

standards including Pressure

are the savings achieved through dealing with one company able to provide a complete unit specifically designed to operate as an assembly, factory tested and ready for immediate installation and commissioning on site.

KTM Mecafrance ball valves include full and reduced bore designs with 2 and 3 piece construction. They are available in diameters from

connections and ratings and can be supplied in carbon steel, stainless steel with special materials available on request.

GENERAL APPLICATIONSKTM Mecafrance actuated ball

most applications from industrial

THE KTM MECAFRANCE SOLUTIONFOR ACTUATED BALL VALVE PACKAGES

QUALITY PACKAGES FOR TOTAL PEACE OF MIND

conditions including corrosive or

BENEFITS

certified plants

individually tested before shipping

incorporation in assemblies requested under the Machinery

valves compliant with this Directive are also available.

FEATURES

EN ISO 5211 compliant

manufactured to EN standards

comply with the following standards:

Pressure Equipment Directive (97/23/EC PED)

- Valves certified following

applications up to and including

- Actuators falling under article 3, paragraph 3 of the PED are produced in an environment certified to both ISO 9001 and


ATEX 94/9/EC Potentially Explosive Antistatic devise for use on ATEX atmospheres

- Valves could antistatic with

PN or Class designated

as standard, special materials on request

control service

with 2 or 3 piece body construction

connections that comply with

KTM MECAFRANCE|

FUNCTIONBALL SEALINGThe principle of the ball valves lies in the use of a ported spherical plug which is rotated between two seats normally made of PTFE. The seats have flexible lips designed so that the ball, when rotated, follows the spherical contours of the port way. This floating bearing permits movement in the direction of flow, thereby ensuring optimal sealing of the port way.

SEALING THE STEMThe stem of the KTM Mecafrance ball valve is fitted from inside.

from being pressed out even under extreme internal pressures. The seat washer inside the stem provides the primary seal. Any increase in the internal pressure automatically increases the pressure on the stem collar which, in turn, raises the pressure on the seat seal and

mode, the seals are tightened with the secured stem nut acting on

evacuated side. Figure 3 shows the situation when both sides have been evacuated.

Seat

FIGURE 1 FIGURE 2

FIGURE 3

Upstream side Downstream side

Ball

PARTS LISTNo. Description3 Stem

Stem seal7

9 Belleville washer10 13 Stem nut

Figure 1: in the absence of pressure, a proper seal is assured in that the spring action of the seats presses the

the same on both the upstream and downstream sides.

Figure 2: pressure increases on the upstream side move the ball slightly towards the seat on the downstream side, increasing its pressure against the seat on the downstream side.

The seats are designed so that the increase in pressure of the ball on the downstream seat results in all increase in the service contact

In addition, such a pressure increase decreases the pressure against the sealing lips on the upstream side. As a result, the operating torque for the valves remains constant throughout

DN 250

DN 200

DN 125-150

DN 100

DN 50

DN 40

DN 32

DN 25

DN 20

| 9

Kv VALUES AND PRESSURE LOSSES FOR 2-WAY VALVES

3 Kv3


KTM MECAFRANCE 10 |

PN100

#300

PN40

PN25#150

PN10

PN100

#300

PN40

PN25#150

PN10

PN100

#300

PN40

PN25#150

PN10

PN100

#300

PN40

PN25#150

PN10

PN100

#300

PN40

PN25#150PN10

PN100

#300PN40PN25#150PN10

PRESSURE/TEMPERATURE SEAT RATINGSPTFEFOR MOST INDUSTRIAL APPLICATIONS

PTFE CARBON FILLED (TF4215)®

PTFE 15% GLASS FILLEDPTFE 50% STAINLESS STEEL FILLED

DN 40 - DN 50 and

PEEKFOR ELEVATED TEMPERATURE APPLICATIONS

DN 40 - DN 50 and

DELRIN®

| 11

NOTES

- Please always verify maximum body ratings as each above mentioned diagram presents data for the seat material only- For other material options, please contact your nearest KTM Mecafrance representative

PRESSURE/TEMPERATURE SEAT RATINGSPTFE 25% GLASS FILLED

PN100

POLYETHYLENE

Class 300

PN40

PN25Class 150

PN10

BODY RATINGS (bar)DN

Valve type Flange connection FTF (1)RB 15 20 25 32 40 50 65 80 100 125 150 200 250FB 8 10 15 20 25 32 40 50 65 80 - 100 150 200

3 Piece valves

R, RA, CA, and 3 way valve

Butt weld - FB and RB 100 100 100 100 70 70 50 50 50 40 40 30 20- FB and RB 100 100 100 100 70 70 50 50 50 - - - -

Flanged PN10 - PN100 Series 1 FB and RB - 100 100 100 40 40 40 40 40Series 1 FB and RB - 20 20 20 20 20 20 20 20 20 20 20 20Series 1 FB and RB - 50 50 50 50 50 50 50 50 - - - -Series 4 FB and RB - 50 50 50 50 50 50 50 50 - - - -

RA, CAButt weld - FB and RB 220 220 220 220 150 200 150 90 70 - - - - -

- FB and RB 220 220 220 220 150 200 150 90 70 - - - - -2 Piece valvesEM Flanged PN10 - PN40 Series 1 FB only - - 40 40 40 40 40 - - -

NOTES

® seats


PN100

Class 300

PN40

PN25Class 150

PN10

KTM MECAFRANCE

15 5 5 5 5 5 920 15 10 17 2725 20 11 11 11 11 11 13 19 3032 25 22 2740 32 24 24 24 24 24 30 40 5550 40 30 30 30 30 30 35 35

50 102 140 -95 95 95 105 120 155 215 -

100 155 155 155 215 275 -100 215 215 215 230 250 300 - -

200 150 325 400 420 505 - -250 200 420 720 - - -

15 11 19 3120 15 7 7 7 7 7 13 20 3225 20 13 13 13 13 13 17 2432 25 22 22 22 22 22 34 4340 32 29 29 29 29 2950 40 43 55 72

50 72 72 72 94 122 170 -115 115 115 125 145 190 -

100 190 210 250 315 -100 250 250 250 290 350 - -

200 150 370 415 450 - -250 200 550 970 - - -

15 7 7 7 7 7 14 24 4020 15 10 10 10 10 10 4125 20 17 17 17 17 17 20 2932 25 32 42 5440 3250 40 54

50 90 90 90 100 154 210 -144 144 144 155 235 320 -

100 235 235 235 250 270 325 410 -100 325 325 325 345 450 - -

200 150 540 575 595 755 - -250 200 720 1150 - - -

12 |

BODY SEALS DETAILS, OPERATING TORQUESBODY SEALA specially formed PTFE ring, the

the opposing flange.

The KTM Mecafrance fire-safe design use a tongue and groove connection sealed with temperature-resistant

this, in turn, causes the floating ball to be pressed against the sealing lip

results in a metallic linear seal of very high specific are pressure and great reliability. The stem, which has been fitted from inside, is prevented from being pushed out by means of its collar. Even if the PTFE steam seals are completely destroyed, the collar is still pressed against the turned face in the duct, and the tightness increases as the pressure rises.

Both the ball and the stem are sealed off by a metal-to-metal seal if the valve is closed in case of a fire.

Graphite body seal

FIRE SAFE

PTFE body seal

VALVE BREAK AWAY TORQUES (Nm)DN PTFE seats ∆p (bar)

RB FB 0 6 10 16 25 40 64 100

NOTES

- Operating torque in Nm, in clean water at room temperature

- For the actuator torque, multiply above value by 1.5

- For non lubricating media, please add 20% to the torques specified

DN PTFE/GFK, HT, HP (Delrin®), CI, PEEK seats ∆p (bar)RB FB 0 6 10 16 25 40 64 100

DN Cryogenic PTFE seats ∆p (bar)RB FB 0 6 10 16 25 40 64 100

1420

[3] 50 [3] 39

200 150 200250 200 270

15 45.0 A20 15 53.1 A25 20 A32 25 A40 32 10.5 4 x M10 A50 40 10.5 94.2 4 x M10 A

50 13.0 114.0 [1]

119.5 [2]B

13.0 140.0 C100 15.0 175.0 C

100 15.0 C200 150 19.0 314.0 C250 200 22.0 10 x M20 D

- 11-1315 10 11-1320 1525 2032 2540 32 M10 27-3350 40 M10 27-33

50 M12M12

100 M14100 M14

200 150250 200 M20 243-297

1520 M1025 M10 27-3332 M10 27-3340 M12 27-3350 M12

M12

100150

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BODY BOLTING PATTERN, FLANGE BOLTING TORQUES, PACKING TORQUESBody bolting pattern in case blind flanges are required

NOTES- Direct from the factory, body screws are tightened with the

indicated torques. These torques are for undamaged threads, direct from the factory.

- After tightening the stem nut with the specified torque, the

and maintenance instructions has been ensured.- Indicated torques are applied during the assembly process.

VERSION A

VERSION BVERSION C

VERSION D


DIMENSIONS FOR MASTER GAUGE FOR HOLES (mm)DN

RB FB Ø D Ø dk Screws Series Version

TORQUE SERIES R/RA/CABody screws and nuts

DN MdRB* FB* Thread (Nm)

TORQUE SERIES EMBody screws and nutsDN MdFB* Thread (Nm)

TORQUE SERIES R/RA/CA AND EMStem nuts**

DN MdRB* FB* (Nm)

KTM MECAFRANCE 14 |

EXPLODED VIEW 3 PIECE BALL VALVES SERIES RA

Please follow assembly and maintenance instructions carefully.


PARTS LISTNo. Description1 Body2 Ball3 Stem4 5 Seat

Stem seal7

9 Belleville washer1011 12 Nut13 Stem nut14 Sleeve

End connection17 Flange end

19 27 Travel stop

| 15

EXPLODED VIEW 3 PIECE BALL VALVES SERIES R



PARTS LISTNo. Description1 Body2 Ball3 Shaft4 5 Seat

Shaft seal7

9 Belleville washer1011 Tie rod12 Nut13 Shaft nut15 Centering ring

End connection

19 20 Stop23 Washer24 Fixing screw


KTM MECAFRANCE|

MATERIAL SPECIFICATIONValves of carbon steel Valves of stainless steel

No Description DIN AISI/ASTM DIN AISI/ASTM1 Body

2 Ball3 Stem4

® ® ® ®

5 Seat® ® ® ®

Delrin® Delrin® Delrin® Delrin®

metal metal metal metalStem seal

7

PTFE FPM® PTFE FPM® PTFE FPM® PTFE FPM®

1.4301 304 1.4301 3049 Belleville washer 1.431 302 1.431 30210 304L 304L11 A 193 B 7 A 2-7012 Nut A 2-7013 Stem nut 1.0715 115 1.4301 30414 Sleeve PTFE PTFE PTFE PTFE15 Centering ring

polyethylene polyethylene polyethylene polyethyleneEnd connection A105 1.4404

17 Flange endLever

stainless steel stainless steel stainless steel stainless steel19 304L 304L20 Stop Cast iron Cast iron23 Washer 1.4301 304 1.4301 30424 Fixing screw 1.4301 304 1.4301 304

Sight glass Borosilicate glass Borosilicate glass Borosilicate glass Borosilicate glass Protective screen 1.4301 304 1.4301 304ChainSealing capStem extension A312 A312

DN 32 - DN 50

F03 20.4 - 10 30 7 45 - 25 M5 22 13.5 ¼” 14.2 9.5 5.4 11.1 0.5 0.5 -10 F03 20.4 130 10 30 7 45 90 25 M5 22 17.2 ⅜” 9.5 5.4 11.1 0.5 0.5 2.215 F03 20.4 130 10 30 7 45 95 25 M5 22 21.3 ½” 9.5 5.4 11.1 0.5 0.5 2.320 F03 72.5 24.5 72.5 150 10 32 7 52 105 25 M5 22 ¾” 27.4 9.5 5.4 14.2 0.9 3.025 F04 31.4 15 12 115 30 42 M5 25 33.7 1” 34.2 11.1 7.5 1.1 1.332 F04 99.3 41.3 99.3 22 12 140 30 42 M5 25 42.4 1¼” 43.0 11.1 7.5 25.4 1.7 1.940 F05 110.4 110.4 200 29 42 150 35 50 30 1½” 49.0 14.3 31.7 2.7 2.7 7.350 F05 230 30 35 50 30 2” 14.3 4.1 10.0

| 17

SERIES RA

Butt weld: CBS Threaded: CBGFlanged: CBF

DESIGN FEATURES

with or without handle

DETAILED TECHNICAL INFORMATION

DIMENSIONS (mm)Weight (kg)

DNISO

5211 L L1 L2L3

series 1 H1 H4 H5 øE øD øD2 øD3 D4 øD5 øD6 D7 øD8 A BBallbore CBS

CBSWCBG CBF

NOTES- All dimensions are related to reduced bore valves. For full bore valves please apply the dimensions of the next diameter

AVAILABLE END CONNECTION OPTIONS:


KTM MECAFRANCE

F07 71.4 290 70 143 55 70 45 2½” 77.0 14.3 50.0F07 310 54 99 17 200 55 70 45 3” 90.0 22.5 19.0 13.0

100 F10 214.0 214 350 54 114 17 220 70 102 M10 114.3 4” 115.5 22.5 19.0 23.0 23.0 34125 F10 277.0 - 400 54 17 250 234 70 102 M10 139.7 - - 22.5 19.0 100.0 37.0 - 47150 F10 307.0 - 54 17 234 70 102 M10 - - 22.5 19.0 100.0 40.0 -200 F12 409.0 - 72 340 345 125 M12 219.1 - - 35.0 150.0 - 133250 F14 - 730 77 405 100 140 - 273.0 - - 30.0 200.0 150.0 - 200

|

SERIES RA

Butt weld: CBS Threaded: CBG

Flanged: CBF

APPROVALS AND CERTIFICATES


DNISO

5211 L L1 L2L3

series 1 H1 H4 H5øD

PN16 øD1 øD2 øD3 D4 øD5 øD6 D7 øD8 A BBall bore CBS

CBSW CBG CBF



DN 32 - DN 50

20.4 - 140 53 45 - 13.5 ¼” 14.2 11.1 0.5 0.5 - 10 20.4 130 140 53 45 90 17.2 ⅜” 11.1 0.5 0.5 2.215 20.4 130 140 53 45 95 21.3 ½” 11.1 0.5 0.5 2.220 72.5 24.5 72.5 150 140 52 105 ¾” 27.4 14.2 0.9 3.125 31.4 73 115 33.7 1” 34.2 1.3 1.4 3.932 99.3 41.3 99.3 140 42.4 1¼” 43.0 25.4 1.9 1.940 110.4 110.4 200 200 90 150 1½” 49.0 31.7 7.450 230 200 95 2” 3.9 4.1 10.0

| 19

SERIES R


Flanged: CBF

DESIGN FEATURES DETAILED TECHNICAL INFORMATION

ISO 7 and NPT according ANSI B 1.20

in cast body material.


DN L L1 L2L3

series 1 L4 H2 øE øD øD6 D7 øD8Ball bore CBS

CBSWCBG CBF

NOTES- All dimensions are related to reduced bore valves For full bore valves please apply the dimensions of the next diameter



KTM MECAFRANCE

71.4 290 250 143 2½” 77.0 50.0310 200 3” 90.0 13 13.0

100 214.0 214 350 171.5 220 114.3 4” 115.5 23 23.0 34125 277.0 - 400 250 234 139.7 - - 100.0 37 - 47150 307.0 - 234 - - 100.0 40 -200 409.0 - 720 340 345 219.1 - - 150.0 - 134250 - 730 310.0 405 273.0 - - 200.0 150 - 200

20 |

SERIES R


Flanged: CBF



DN L L1 L2L3

series 1 L4 H2øD

PN16 øD1 øD6 D7 øD8Ball bore CBS

CBSWCBG CBF



DN 32 - DN 50

F03 20.4 - 10 30 7 45 - 25 M5 22 13.5 ¼” 14.2 9.5 5.4 11.1 - 10 F03 20.4 130 10 30 7 45 90 25 M5 22 17.2 ⅜” 9.5 5.4 11.1 2.315 F03 20.4 130 10 30 7 45 95 25 M5 22 21.3 ½” 9.5 5.4 11.1 2.420 F03 72.5 24.5 72.5 150 10 32 7 52 105 25 M5 22 ¾” 27.4 9.5 5.4 14.2 0.9 1.0 3.225 F04 31.4 15 12 115 30 42 M5 25 33.7 1” 34.2 11.1 7.5 1.4 4.032 F04 99.3 41.3 99.3 22 12 140 30 42 M5 25 42.4 1¼” 43.0 11.1 7.5 25.4 2.0 2.240 F05 110.4 110.4 200 29 42 150 35 50 30 1½” 49.0 14.3 31.7 3.0 3.150 F05 230 30 35 50 30 2” 14.3 4.2 4.5 10.5

| 21

SERIES CA


DESIGN FEATURES

- 150 bar for DN 32 - DN 50 reduced bore and DN 25 - DN 40 full bore

® seats on high pressure


according to ISO 7 and NPT ANSI B1.20


DNISO

5211 L L1 L2L3

series 1 H1 H4 H5 øE øD øD2 øD3 D4 øD5 øD6 D7 øD8 A BBall bore CBS

CBSWCBG CBF


- D dimensions are indicated for PN40. For other ratings please see EN 1092-1 or EN 1759-1



1

2

3

4

5

9

7

6

KTM MECAFRANCE 22 |

SECONDARY CONTAINMENT UNIT

FEATURES

ADVANTAGES

Valves are in compliance with TA-Luft and Clean Air Acts

DN 15 - DN 40

15 F03 130 140 10.5 91 95 25 M5 22 9.5 5.4 14.2 2.420 F04 150 22.0 110 31.0 12.0 105 30 42 M5 25 11.1 7.5 3.425 F04 22.0 115 12.0 115 30 42 M5 25 11.1 7.5 25.4 4.232 F05 200 29.0 135 42.0 140 35 50 30 14.3 31.7 5.540 F05 200 200 29.5 140 150 35 50 30 14.350 F07 230 250 155 70.0 55 70 45 14.3 50.0 12.0

F07 290 54.0 99.0 17.0 55 70 45 22.5 19.0 15.0F10 310 54.0 114.0 17.0 200 70 102 M10 22.5 19.0 29.5

100 F10 350 54.0 190 17.0 220 70 102 M10 22.5 19.0 100.0 40.0

| 23

SERIES EM

EM DN 15 flanges


FULL BORE, FLANGED VERSION


DIMENSIONS (mm)

DNISO

5211L3

series 1 L4 H1 H2 H4 H5øD

PN10 to 40 øD2 øD3 D4 øD5 A BBall bore

Weight (kg)CBF

KTM MECAFRANCE

F03 20.4 112.0 10 30 7 45 - 25 M5 22 13.5 9.5 5.4 11.110 F03 20.4 112.0 10 30 7 45 - 25 M5 22 13.5 9.5 5.4 11.115 F03 20.4 112.0 10 30 7 45 - 25 M5 22 13.5 9.5 5.4 11.120 F03 72.5 24.5 127.0 10 32 7 52 77 - 25 M5 22 13.5 9.5 5.4 14.225 F04 31.4 15 12 - 30 42 M5 25 17.2 11.1 7.532 F04 99.3 41.3 194.0 22 12 94 - 30 42 M5 25 21.3 11.1 7.5 25.440 F05 110.4 202.0 29 42 102 - 35 50 30 21.3 14.3 31.750 F05 224.0 30 114 - 35 50 30 21.3 14.3

F07 71.4 214.0 70 - - 143 55 70 45 21.3 14.3 50.0F07 245.0 54 99 17 - - 55 70 45 21.3 22.5 19.0

100 F10 214.0 277.5 54 114 17 - - 70 102 M10 21.3 22.5 19.0125 F10 277.0 54 17 - - 234 70 102 M10 21.3 22.5 19.0 100.0150 F10 307.0 54 17 - - 234 70 102 M10 21.3 22.5 19.0 100.0200 F12 409.0 302.0 72 - - 345 125 M12 21.3 35.0 150.0

24 |

VALVES WITH SINGLE HEATING JACKET

Series CA DN 15 - DN 50, butt weld

TECHNICAL DETAILS

see valve details Series CA and RA

applications

DIMENSIONS (mm)

DNISO

5211 L L1 L5 H1 H4 H5 øE E2 øD1 øD2 øD3 D4 øD5 øD9 A BBall bore

DN 15 - DN 50

10 F03 130 33 55 115 10 30 7 90 25 M5 22 10.2 9.5 5.4 11.115 F03 130 33 115 10 30 7 95 25 M5 22 13.5 9.5 5.4 11.120 F03 150 120 10 32 7 105 25 M5 22 13.5 9.5 5.4 14.225 F04 44 70 125 15 12 115 30 42 M5 25 13.5 11.1 7.532 F04 51 145 22 12 140 30 42 M5 25 13.5 11.1 7.5 25.440 F05 200 150 29 42 150 35 50 30 13.5 14.3 31.750 F05 230 95 30 35 50 30 13.5 14.3

F07 290 105 150 70 55 70 45 21.3 14.3 50.0F07 310 95 110 54 99 17 200 55 70 45 21.3 22.5 19.0

100 F10 350 110 120 54 114 17 220 70 102 M10 21.3 22.5 19.0125 F10 400 130 135 200 54 17 250 70 102 M10 21.3 22.5 19.0 100.0150 F10 150 155 200 54 17 70 102 M10 21.3 22.5 19.0 100.0200 F12 190 240 72 340 125 M12 21.3 35.0 150.0

| 25

VALVES WITH 3 PIECE HEATING JACKET

TECHNICAL DETAILS

see valve details Series CA and RA

abrasive applications

KTM Mecafrance representative

DIMENSIONS (mm)

DNISO

5211L3

series 1 M J K H1 H4 H5øD

PN16 øD2 øD3 D4 øD5 øD9 A BBall bore

FLANGED VERSION


KTM MECAFRANCE|

METAL SEATED

RA DN 40 with metal seats

KTM MECAFRANCE METAL SEALING SYSTEM AND THE GRAPHITE SEALING SYSTEMS ARE FULLY INTERCHANGEABLE WITH THE STANDARD PTFE SYSTEMS OF THE VALVE SERIES R, RA, CA AND EM. NO FURTHER MODIFICATIONS TO THE VALVE BODY OR ENDS PIECES ARE REQUIRED MAKING THESE DESIGNS EXTREMELY VERSATILE.

METAL SEALING SYSTEMFor the metal sealing system Tungsten Carbides are sprayed with ultrasonic speeds, in cold condition, on the surfaces of the ball and seats. As no catalysts or additives are applied the surface layer is of a 100% homogeneous structure, resulting in an optimum protection of the under laying materials. Seats and ball are then ground, polished and lapped for a perfect match. Ball and seats are a complete set and do not have to be exchanged by an other ball or seats. The seats are loaded with graphite Belleville washers ensuring a bi-directional tight shut off performance.

Metal seat type

2 AND 3 PIECE BALL VALVES

This unique, high quality sealing system can be applied on all abrasive applications such as granulate transport, water

MMA, phosphate powder transport, French fries production, sugar beet handling, and wet steam.

| 27

Metal sealing system

METAL SEATED

TECHNICAL DETAILS

- Tungsten Carbide layers applied on ball and seat surfaces - Seats are axially compressed with graphite washers

- Bi-directional gas tight shut off performance due to optional lapping process - Can be installed in standard KTM Mecafrance ball valves: No modifications required - Excellent chemical and abrasion resistance

modifying the end pieces or body. In this way standard PTFE seats can be replaced with this solution.

METAL SEAT

NOTES

- Please always verify maximum body ratings as each above mentioned diagram presents data for the seat material only- For other material options, please contact your nearest KTM Mecafrance representative

PN40

PN25

Class 150PN10

2 AND 3 PIECE BALL VALVES


KTM MECAFRANCE

DN 32 - DN 50

F03 20.4 - 10.5 30 7 45 45 - 25 M5 22 13.5 ¼” 14.2 9.5 5.4 11.110 F03 20.4 130 10.5 30 7 45 45 90 25 M5 22 17.2 ⅜” 9.5 5.4 11.115 F03 20.4 130 10.5 30 7 45 45 95 25 M5 22 21.3 ½” 9.5 5.4 11.120 F03 72.5 24.5 72.5 150 10.5 32 7 52 45 105 25 M5 22 ¾” 27.4 9.5 5.4 14.225 F04 31.4 22.0 12 45 115 30 42 M5 25 33.7 1” 34.2 11.1 7.532 F04 99.3 41.3 99.3 22.0 12 45 140 30 42 M5 25 42.4 1¼” 43.0 11.1 7.5 25.440 F05 110.4 110.4 200 29.0 42 52 150 35 50 30 1½” 49.0 14.3 31.750 F05 230 29.0 52 35 50 30 2” 14.3

|

CRYOGENIC VALVESDN 8 -DN 40 FULL BORE / DN 15 - DN 50 REDUCED BORE


DESIGN FEATURES

seat material selection

DIMENSIONS (mm)

DNISO

5211 L L1 L2L3

series 1 H1 H4 H5 øE øE1 øD øD2 øD3 D4 øD5 øD6 D7 øD8 A BBall bore



F07 71.4 290 35 70 21.5 90 143 55 70 45 2½” 77.0 12 50.0F07 310 54 99 200 55 70 45 3” 90.0 22.5 19

100 F10 214.0 214 350 54 114 125 220 70 102 M10 114.3 4” 115.5 22.5 19125 F10 277.0 - 400 54 125 250 234 70 102 M10 139.7 - - 22.5 19 100.0150 F10 307.0 - 54 125 234 70 102 M10 - - 22.5 19 100.0

| 29

CRYOGENIC VALVESSERIES DN 65 - DN 150

PTFE cryo seats

Grease-free wrapping in polyethylene bags

Butt weld: CBS Threaded: CBG Flanged: CBF


KTM Mecafrance representative

DIMENSIONS (mm)

DNISO

5211 L L1 L2L3

series 1 H1 H4 H5 øE1øD

PN16 øD1 øD2 øD3 D4 øD5 øD6 D7 øD8 A BBall bore




KTM MECAFRANCE 30 |

MICRO-CLEAN

R DN 25, CBK Tri-Clamp

Series RA, full bore, OD tubing for orbital welding

Series RA, reduced bore, CBS butt weld

DESIGN FEATURES APPLICATIONS

PARTS LIST

Parts no. Description Ball valveStandard versionStandard processing Micro-Clean version

1 Body Body, internal 2 Ball Ball, internal 3 Stem Ball, external 4 Body seal5 Seat Butt weld end

Cavity fillerStem seal

7

9 Belleville washer101112 Nut13 Stem Nut14 Sleeve

End connectionsLever

19

extension and round handwheel

| 31

MICRO-CLEAN

Mechanically machined surface Bacteriological polluted surface

Before the electro-polishing After the electro-polishingElectro-polished surface

THIS UNIQUE KTM MECAFRANCE BALL VALVE RANGE IS EXTREMELY SUITABLE FOR SANITARY AND HYGIENIC APPLICATIONS AS ITS CONSTRUCTION CAN BE FULLY CLEANED.

The surface cleaning is guaranteed as

of the ball, body and the ends are mechanically machined and polished

the polishing these components are electro-polished. This refined process does smoothen the shape of the surface so that potential pollutions or sources for contamination can not get trapped in the surface.

The picture below clearly explain the advantages of the electro-polishing process.

The internal cavity cleaning is obtained either by applying external CIP nipples, or by using the unique and patented KTM Mecafrance IPC technology as described elsewhere in this brochure. In addition, cavity fillers are installed on request, thus reducing

Micro-Clean valves can be provided with most common flange ends, but also with Tri-Clamps connections, or extended OD-tubing for orbital welding robots.

After assembly and testing, all Micro-Clean valves are degreased according EN 1300 and wrapped individually in polyethylene bags.

Micro-Clean valves are applied worldwide successfully into the food and beverage industry, and into numerous pharmaceutical and biotechnological applications.


KTM MECAFRANCE 32 |

IPC VALVE (IN PLACE CLEANING)

DESIGN FEATURES

according ISO 7 and NPT according ANSI B1.20

Flow direction

PTFE seat

Perforated stainless steel

CIP inlet

OPEN POSITION CLOSED POSITION CLEANING POSITION

APPLICATIONS

| 33

TRUE-TUBE™

A NATURAL EXTENSION OF OUR STANDARD MICRO-CLEAN DESIGN IS THE KTM MECAFRANCE TRUE-TUBE™ RANGE.

This range is designed in accordance with ASME BPE-1997, Bio processing equipment. Being a truly straight through design, the True-Tube™ range is the ultimate choice to

drops. The internal dimension of the tube type end pieces are the same. There are no lips or crevices to harbor harmful media deposits. The tube butt weld ends have a sulphur content between 0.005% and 0.017% ensuring weld quality to comparable tubing. Manual or automated, KTM Mecafrance Micro-Clean ball valves provide reliable, contaminate free, flow control in the high purity gases, fluids and vacuum services, biotechnological applications.

Details and options CodePort -Internal surface finish designation - V3

- V2- V1

Body and end pieces -

Ball and stem -Seats - Virgin PTFE TF

- Reinforced PTFE TE- TF-4215® enhanced 25% carbon filled PTFE- UU

Body seals - Virgin PTFE T- U- TF-4215® enhanced 25% carbon filled PTFE

End connections -

TBX- Tri-Clamp style KCE- ISO 5211 flange and bolting pattern design I-

- O- R- L- G


3 6 L H 4 1 1

KTM MECAFRANCE 34 |

ORDERING EXAMPLE

CODE FOR CONNECTION TYPE

according to ISO 7

3-WAY VALVES

Ball with L-bore

Ball with L-boreVertical center connection

Ball with T-bore

Ball with T-boreVertical center connection

Ball with L-boreVertical center connection

DESIGN FEATURES

medium can flow around the ball and can exit through the center connection. The third way will not be tighted.

Type

54 - - 140 11.1 1010 54 90 130 140 11.1 1015 54 90 130 140 11.1 1020 95 72.5 72.5 150 140 14.2 1225 10032 75 105 99.3 99.3 25.4 2540 115 110.4 110.4 200 200 31.7 3050 90 125 230 200 35

115 145 290 250 50.0 35 [1]

175 155 310100 210 175 214.0 214.0 350125 - 240 277.0 - 400 100.0150 - 240 307.0 - 100.0

| 35

3-WAY VALVES

DN 15 - DN 200Butt weld side connections and center connection

DN 15 - DN 100Threaded side connections

center connection

DN 15 - DN 200Flanged side connections and center connection

Horizontal connection(top view)

Vertical connection(side view)

DIMENSIONS (mm)

DN A A1 L L2L3

series 1 L4 Ball boreInside diameter

of center connection


- [1] 45 on request


KTM MECAFRANCE

15 F03 72.5 24.5 10 32 7 95.0 25 M5 22 21.3 9.5 5.4 14.220 F04 31.4 15 12 110.0 30 42 M5 25 11.1 7.525 F04 90.3 41.3 22 12 95.0 30 42 M5 25 33.7 11.1 7.5 25.432 F05 122.4 29 42 139.7 35 50 30 42.4 14.3 31.740 F05 30 139.7 35 50 30 14.350 F07 141.0 71.4 70 55 70 45 14.3 50.0

F07 171.3 54 99 17 249.0 55 70 45 22.5 19.0F10 210.2 54 114 17 292.0 70 102 M10 22.5 19.0

100 F10 54 17 330.0 70 102 M10 114.3 22.5 19.0 100.0150 F12 350.1 72 125 M12 35.0 150.0

|

TANK BOTTOM VALVES

DN 50, full bore


DIMENSIONS (mm)FB*DN ISO 5211 L L1 H1 H4 H5 øD øD2 øD3 D4 øD5 øD6 A B Ball bore

NOTE

15 F05 200 35 50 117 50 95 5 10 2.320 15 F05 200 35 50 117 50 95 5 10 2.325 20 F05 200 35 50 117 50 95 9 15 2.332 25 F05 250 35 50 117 50 15 25 2.540 32 F05 250 35 50 117 50 17 27 2.550 40 F05 250 35 50 117 50 20 30 2.5

| 37BALL VALVES PRODUCT OVERVIEW

SPRING RETURN HANDLE (‘DEAD MAN’S LEVER’)

RA DN 25, butt weld with spring return handle

Connection details


DIMENSIONS (mm) RBDN

FBDN ISO 5211

Md (Nm) Weight(kg)L2 øD2 øD3 D4 øD6 H7 H8 Close Open

ADVANTAGES OF THE SPRING RETURN HANDLE

pre-tensioning of the spring. In this way, the KTM Mecafrance spring return handle can be used for different nominal diameters

through its form stability, it ensures that the switching radius of 90 is adhered to

foreign particles infiltrating, which could affect the function of the KTM Mecafrance spring return handle

KTM Mecafrance ball valves - even after valve is in service

close. Intermediate position can damage the seats and prevent proper operation of the spring return handle when returning to original position so they must therefore be avoided.

PARTS LISTNo. Qty Description

1 Lever23 124 1 Stem nut

Screw1 Spring

39 1 Lower part of housing40 1 Upper part of housing41 1 Control shaft

KTM MECAFRANCE|

PNEUMATIC ACTUATORSPlease contact your local KTM Mecafrance representative

Solutions with pneumatic and electrical actuators including accessories.

DN 15 - DN 150

DN 15 - DN 150

DN 15 - DN 150

DN 15 - DN 150

SG CBS DN 50

15 130 52 95 17 21.3 ½”20 150 31.4 105 21 ¾” 27.425 99.4 99.4 41.4 115 30 33.7 1” 34.232 110.4 110.4 140 40 42.4 1¼” 43.040 200 150 45 1½” 49.050 230 71.4 143 2”

290 2½” 77.0

179.0 310 200 3” 90.0100 - 350 220 102 114.3 - -150 415.0 - 152 - -


SERIES SG


welded directly to the pipes. No disassembly required

Butt weld: CBS

Flanged: CBF

Threaded: CBG

DIMENSIONS (mm)

DN L L2 L3 L1 øEøD

PN16 øD1 øD6 D7 øD8

FULL BORE

KTM MECAFRANCE 40 |

MANUAL OPERATORS

For series R

forged carbon steel handle

For series RA, CA and EM


For series R



forged stainless steel handle

For series RDN 15 - DN 50, low profile pressed stainless steel handle


For series R, RA and EM

For series R, RA, CA and EMDN 15 - DN 50, stainless steel

type RP

For series R, RA, CA and EMDN 15 - DN 50, round carbon steel handwheel

For series R, RA, CA and EMDN 15 - DN 50, oval carbon steel handwheel

For series R, RA, CA and EMDN 15 - DN 50, oval stainless steel handwheel


APPROVALS AND CERTIFICATION

KTM MECAFRANCE RETAINS THE FOLLOWING APPROVALS AND CERTIFICATES

2. Deliveries according AD 2000 – A43. TA-Luft according VDI 2440

Test criteria: TRT 024 und TRT 224

10. Anti-Static according VGF

14. Type approval Nr. 3131 for the Danish gas industry

KTM MECAFRANCE 42 |


This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document,which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.

Certificate No. 98/20036 (E3) Issue Date 29 July 2015 Expiry Date 31 May 2018 Sheet 1 of 2 Torsten Schröder

Hamburg Technical Support Office Lloyd’s Register EMEA Lloyd’s Register EMEA 71 Fenchurch Street, London EC3M 4BS Lloyd's Register EMEA Is a subsidiary of Lloyd's Register Group Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.

Type Approval Certificate Extension This is to certify that Certificate No. 98/20036 (E2) for the undernoted products is extended and renumbered as shown. This certificate is issued to: PRODUCER PENTAIR Valves & Controls Ham plant

MECAFRANCE BP2 2, Rue du Marais 80400 HAM - France

DESCRIPTION MECAFRANCE Full bore and reduced bore 3 piece ball valves type “R”

(manual) and “RA” (with ISO actuator mounting plate) in carbon steel (55) and stainless steel (66) or combination of these materials (56) or (57), in normal and fire tested execution and all kind of connection ends (welded, threaded, flange, etc.). Materials of seat and stem seals depend both on the design of the valve and customer service conditions.

TYPES R and RA Ball valves APPLICATION As closing appliances for piping systems in a marine, offshore and

industrial environment. STANDARD ISO 7, ISO 228, ANSI B1.20, DIN ISO 5211, DIN 28403, EN 558,

EN 1092-1, EN 1759-1, EN ISO 10497 RATINGS PN 10/16 to PN 25/40

DN 10 to DN 100 Temperature range : - 20°C to + 150°C



PENTAIR VALVES & CONTROLS

Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer. © 2015 Pentair plc. All rights reserved.

AlkmaarSaffierstraat 31812 RM Alkmaar T (072) 514 17 17F (072) 514 16 25E [email protected]

AlmeloPlesmanweg 127602 PE AlmeloT (0546) 87 30 70 F (0546) 87 32 68 E [email protected]

AmsterdamDynamostraat 461014 BK Amsterdam-WestpoortT (020) 448 96 10 F (020) 613 77 65 E [email protected]

ArnhemPieter Calandweg 466827 BK Arnhem T (026) 362 92 44F (026) 361 00 63E [email protected]

Bergen op Zoom Van Konijnenburgweg 44 b4612 PL Bergen op Zoom T (0164) 27 55 44F (0164) 27 55 49E [email protected]

Delfzijl Deltaweg 309936 HK FarmsumT (0596) 63 38 20F (0596) 63 38 29E [email protected]

Den Haag Neckar 2 2491 BD Den Haag T (070) 381 84 84F (070) 381 84 36E [email protected]

EdeGalvanistraat 346716 AE EdeT (0318) 43 96 14F (0318) 64 01 04E [email protected]

EerbeekLoubergweg 196961 EJ EerbeekT (0313) 67 95 00F (0313) 65 47 68E [email protected]

EindhovenIndustrieweg 155627 BS EindhovenT (040) 291 19 00F (040) 291 19 09E [email protected]

GoudaMarconistraat 1172809 PG GoudaT (0182) 33 11 60F (0182) 37 82 02E [email protected]

GroningenRouaanstraat 89723 CD GroningenT (050) 368 49 99F (050) 368 49 98E [email protected]

HengeloHassinkweg 16 7556 BV HengeloT (074) 291 57 57F (074) 291 59 39E [email protected]

LeeuwardenJames Wattstraat 19 8912 AS LeeuwardenT (058) 215 05 87F (058) 215 85 16E [email protected]

MaastrichtBusiness Park Stein 1576181 MA Elsloo LBT (046) 428 80 30F (046) 428 80 59E [email protected]

Rotterdam-RijnmondShannonweg 33, Haven 50793197 LG Rotterdam-BotlekT (010) 231 34 00F (010) 296 96 18E [email protected]

RoermondAda Byronweg 116045 GM RoermondT (0475) 37 22 70F (0475) 37 23 05E [email protected]

TerneuzenCommunicatielaan 27 b4538 BV TerneuzenT (0115) 64 10 00F (0115) 64 10 09E [email protected]

ZwolleAmpèrestraat 278013 PT ZwolleT (038) 467 29 20F (038) 467 29 29E [email protected]

ERIKS Servicecenters

AlkmaarToermalijnstraat 51812 RL AlkmaarT (072) 514 15 14F (072) 515 56 45E [email protected]

Capelle aan den IJsselCypresbaan 63 2908 LT Capelle a/d IJssel T (010) 284 11 00F (010) 451 68 51E [email protected]

ElslooBusiness Park Stein 1576181 MA Elsloo LBT (046) 428 80 30F (046) 428 80 59E [email protected]

VierpoldersSeggelant-West 103237 MJ VierpoldersT (0181) 28 11 11F (0181) 28 11 10E [email protected]

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