epri research for long term operations technical … · 1 © 2016 electric power research...
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© 2016 Electric Power Research Institute, Inc. All rights reserved.
Sherry BernhoftEPRI Program Manager
US NRC Regulatory Information ConferenceMarch 2016
EPRI Research for Long Term Operations
Technical Basis for SLR
2© 2016 Electric Power Research Institute, Inc. All rights reserved.
EPRI Long Term Operations Program
Leverages existing research
Systematic approach to identify research needs
International coordination and collaboration
Provides the technical basis informing decisions related tosafe, reliable and economic long term operations
Research
Operating Experience
Inspection Results
Living research programs -technical reports are updated
based on:
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Research Results in Use For Aging Management
Reactor internals inspections
Cable condition monitoring
Reactor vessel surveillance monitoring
Over 125 EPRI technical reports are referenced
in US NRC and IAEA guidance reports.
Concrete irradiation impacts
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Reactor Vessel Surveillance Monitoring
Issue: Monitor fracture toughness of the RPV and nozzles due to irradiation and other potential degradation mechanisms
BWR Integrated Surveillance Program (ISP)
– Extend program out to 80 years - 2017
– Submit for NRC review - 2018
PWR surveillance programs – will substantially increase the data points for > 60 years
– Coordinated RV Surveillance Program
– PWR Supplemental Surveillance Program
Data and trend correlations exist for LTO. Additional data will
expand and improve existing trend correlations.
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PWR Internals Inspection & Evaluation Guidelines
PWR Internals Inspection and Evaluation Guidelines (MRP-227, Revision 0) published Dec. 2008
– Currently MRP-227-A
– MRP-227, R1 published Nov. 2015
Aging Management Strategy
– Identification of components based on relevant aging mechanisms
– Inspect early in Period of Extended Operations (PEO) and every 10 years thereafter
– Component selection may be revised for SLR
– MRP-227 is a living program and updated based on research, OE and inspection results
MRP-227 aging management strategy is robust and will be validated for the SLR period
– MRP-227, R 2 - 2020
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Summary of To Date PWR Internals Inspections
15 reactors inspected, others partly complete Initial full inspections have not identified any major
issues Issues of greatest concern not seenObservations to date:
– Almost no observed austenitic SS stress corrosion cracking
– Irradiation Assisted SCC is extremely limitedCurrently limited to bolts
– No macroscopic effects of void swellingNo distortions, cracking, or excessive bolting
failure– High-strength nickel alloy clevis insert bolting
failuresHowever, not in safety function load path
– Guide card wear monitoring – guidance was updated based on OE
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Aging Management for Electrical Cables
Issue: Aging of cable insulation materials due to radiation, temperature and submergence
EPRI Technical Reports:
License Renewal Electrical Handbook
Cable Aging Reports
Low voltage thermal/radiation
Low and Medium voltage wet/submerged failure mechanisms
Medium and Low Voltage Aging Management Implementation Guidelines
Cable Testing Guidelines
In-containment Radiation and Temperature Measurements
Electrical cable systems are performing well
and tools exists for aging management.
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Condition Monitoring: Tan δ Testing Shielded Medium Voltage Cable Tan δ testing is used to evaluate shielded medium
voltage cable
Applying EPRI Tan δ acceptance criteria will identify degraded cable insulation due to water treeing or thermal damage in MV cables, cable terminations and splices
EPRI has been collecting member test data since 2009 to evaluate effectiveness
Report 1025262-June 2012 validated assessment criteria
Report 3002005321-September 2015
– Degraded cables, wet and dry, identified by tan δ
– Failure mechanism confirmation of tan δ results of cables that tested in severely degraded criteria
– No failures of cables with good or slightly degraded tan δ
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Electrical Cables Ongoing
Ongoing Projects:
Continued collection of in-containment radiation and temperature data
Enhanced condition monitoring technology
Low voltage cable susceptibility to wet (submerged) environments
Cable materials handbook
Forensic analysis of harvested cables
Service aged cables for determination of remaining qualified life
• Cable harvesting guidelines
• Testing of field returned (harvested) cables
• Determine Remaining Useful Life
Remaining useful life will inform need for
possible cable replacements for SLR.
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10© 2016 Electric Power Research Institute, Inc. All rights reserved.
Aging Management for Concrete Structures
Issue: Monitoring and aging management of concrete structures due to radiation and environmental exposure
EPRI Technical Reports: Nuclear Concrete Structures Aging Reference Manual
Nondestructive Evaluation Inspection of Concrete Structures
Literature Survey of Effects of Radiation on Concrete
Expected Conditions of Reactor Cavity Concrete at 80 Years of Radiation Exposure
Boric Acid Attack of Concrete and Rebar in PWR Spent Fuel Pools
Nonlinear Ultrasound to Evaluate Integrity of Aged Concrete
Pilot Plant Augmented Containment Inspection Results
Alkali Silica Risks Ranking and Mapping
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Recent International Irradiation Data Compiled by ORNL
Data supplied
by ORNL
No appreciable impacts on biological shield wall concrete for LTO.
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Engineering Structural Evaluation:Supports designs – PWR type 1/2/3/4
Type 1 – Shoe on Bio Shield
Support of interest
Type 2 – Metal Frame
Not in Scope
Bio shield not structural
Type 3 – Shoe on Bio Shield
Not in Scope
Used only on W 4-loop units
Type 4 – Shoe on Shield Tank
Not in scope
Neutron shield tank – low fluence
- 11 units are in scope for this study (2 or 3-loop, Type 1 supports)
- Documentation of the choice of Type 1 will be included in the 2016 report.
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Engineering Structural Evaluation
Finite element analysis of the type 1 support design– Detailed drawings from a 2-loop
and 3-loop PWR
– Modeling the reduction in margin due to neutron irradiation:
Swelling of aggregates/concrete
Change in mechanical properties
– Results of the analysis will be published as an EPRI Technical Report in Q4, 2016.
Finite element modeling mesh of Type 1 RPV support
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R&D Continuing Advances to Support Aging Management
Testing materials harvested from reactors
Develop NDE techniques for concrete inspections
Determine remaining useful life of electrical cables
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Together…Shaping the Future of Electricity