enzymes, animal feed and waste reduction

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Enzymes, Animal feed and Waste reduction Peter Natkanski

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Enzymes, Animal feed and Waste reduction. Peter Natkanski. Agribusiness: a large, global industry. Global market 2002: $ 41+ bn. Conventional S eeds ($bn 13 ). Crop P rotection ($bn 25). GM Seeds ($bn 3). Source: Phillips McDougall, The Context Network, Syngenta. - PowerPoint PPT Presentation

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Page 1: Enzymes, Animal feed and Waste reduction

Enzymes, Animal feed and Waste reduction

Peter Natkanski

Page 2: Enzymes, Animal feed and Waste reduction

Agribusiness: a large, global industry

Global market 2002: $ 41+ bn

Source: Phillips McDougall, The Context Network, Syngenta

61%

31%

8%

ConventionalSeeds($bn 13)

CropProtection($bn 25)

GM Seeds($bn 3)

Page 3: Enzymes, Animal feed and Waste reduction

Industry consolidation

Novartis

Syngenta

Monsanto

DuPont

BASF

Bayer

Dow

Ciba

Sandoz

Zeneca

ISK Biosciences

Monsanto

DuPont

Shell

Cyanamid

BASF

Bayer

Rhone-Poulenc

Hoechst

Schering

Dow

Rohm & Haas

Aventis

Merck

AHP

1992 1993 1994 1995 1996 1997 1998 1999 2000 2001

Page 4: Enzymes, Animal feed and Waste reduction

5,260 5,256

2,693

1,793

2,795 2,525

937230

1,585

2,016192

0

1000

2000

3000

4000

5000

6000

7000

2002 Sales of Major Agribusiness Companies

*Estimated after EU divestments of ~ Euro 700 m

Syngenta

Bayer CropScience*

Monsanto DuPont BASF Dow

Crop Protection

Seeds and Traits

$m

Source: Phillips McDougall & Annual Reports

Page 5: Enzymes, Animal feed and Waste reduction

Non-selective Herbicides

Professional Products

Selective Herbicides

Field Crops

Insecticides

Fungicides

Vegetables & Flowers

9%

22%

15%

9%

8%

26%

5507

1071

Crop Protection

Seeds

(84%)

(16%)

Sales 2003 $m 6578

Product Lines

10%

Page 6: Enzymes, Animal feed and Waste reduction

Strategy … the next three years

Enhance leadership

Crop Protection

Seeds:field crops, traits

Agri markets

Animal feed

Capture opportunity

Biopharma

Crop processing

Fresh produce

New markets

Drive for growth

Seeds:flowers

Seeds:vegetables

Professionalproducts

Consumer driven markets

Page 7: Enzymes, Animal feed and Waste reduction

Strategy … the next three years

Enhance leadership

Crop Protection

Seeds:field crops, traits

Agri markets

Animal feed

Capture opportunity

Biopharma

Crop processing

Fresh produce

New markets

Drive for growth

Seeds:flowers

Seeds:vegetables

Professionalproducts

Consumer driven markets

Page 8: Enzymes, Animal feed and Waste reduction

Whole Foods

Golden Rice

– Product concept: GM rice with elevated levels of B-Carotene which converts to vitamin A in the body; antioxidant properties of carotenoids

– Value capture: transfer Syngneta Golden Rice to Humanitarian Board for licensing to third world institutes

– Beneficial consumer output trait for third world countries

Page 9: Enzymes, Animal feed and Waste reduction

Collaborations with 400 institutions and companies worldwide

UC BerkeleyClemson UniversityUniversity of NC at

Chapel HillPohang UniversityNC State UniversityBoyce Thompson/

Cornell

Centrum voor Planten-veredlings - en Reproductieonderzoek

MyriadDiversaMaxygenAdvanta

Wealth of collaborations & partnerships

Attractive as research partner

Collaboration recognized as core value

Outsourcing culture

Proximity to centers of scientific excellence

University of NevadaOxford UniversityWashington State

UniversityVienna University

The Scripps Research Institute

Incyte DaniscoDiscovery Technologies

UniversitiesUniversities

Private Private companiescompanies

ResearchResearchinstitutesinstitutes

Page 10: Enzymes, Animal feed and Waste reduction

Phosphorus and the animal diet

Phosphorus vitally important for bone and tissue growth

Phosphorus (organic) stored in phytate and found in corn and soybean oil – animal feeds

Phytic acid not readily digestible by monogastric animals

Must add supplementary mineral phosphorus

Expensive, replaces other valuable nutrients,increases phosphorus in waste, causes pollution.

Page 11: Enzymes, Animal feed and Waste reduction

Phytate (myo-inositol hexaphosphate) is the principal storage form of phosphorus in plant seeds

Considered an anti-nutrient -Chelates essential dietary minerals such as calcium, iron, copper, and zinc

Phosphorus in phytate is nutritionally unavailable to monogastric animals

To provide adequate dietary phosphorus to animals, inorganic phosphates are added to formulated animal feeds

Phytate

Page 12: Enzymes, Animal feed and Waste reduction

Adding Phosphate to Feed Costs $ and Adding Phosphate to Feed Costs $ and Causes PollutionCauses Pollution 80+ million tons

inorganic Phos

@ $1-2/ton

600 000 metric tons of

Phos waste =

Environmental Cost Many countries are beginning to regulate

animal production based upon amounts of Phos in animal waste

Page 13: Enzymes, Animal feed and Waste reduction

H

OH

H

OH

H

OH

H

OH

H

OH

H

OH

PhytasePhytase

InositolPhytate

An enzyme that removes Phos from phytate An enzyme that removes Phos from phytate Used widely in the feed of monogastric animals Used widely in the feed of monogastric animals

to allow animals to utilize the Phos contained to allow animals to utilize the Phos contained naturally in feed components (corn, wheat, soy)naturally in feed components (corn, wheat, soy)

Use allows reduction of inorganic forms of Phos Use allows reduction of inorganic forms of Phos in feedin feed

Reduces Phos in animal waste – positive Reduces Phos in animal waste – positive environmental impactenvironmental impact

6 PO4

Page 14: Enzymes, Animal feed and Waste reduction

Current Phytase MarketCurrent Phytase Market Most widely accepted feed enzyme; Most widely accepted feed enzyme;

recognized efficacyrecognized efficacy

Increases animal performance on Increases animal performance on low low PhosPhos diets diets; ; reduces reduces needneed for for inorganic Phosinorganic Phos

Fastest growing segment of feed Fastest growing segment of feed enzymeenzyme market market

Limitations in price/performance of Limitations in price/performance of current products will cap ultimate current products will cap ultimate market penetration and growthmarket penetration and growth

>$1>$1220M globally with the potential 0M globally with the potential to grow to >$350Mto grow to >$350M

Page 15: Enzymes, Animal feed and Waste reduction

Limitations of conventional phytases

Animal feed is commonly formed into pellets, a manufacturing process that requires moisture and heat. Most phytases are unstable under normal temperature pelleting conditions and must be applied either with a protective coating before pelleting or post-pelleting by liquid application.

Can result in sub-optimal feed and inconsistent animal performance.

Page 16: Enzymes, Animal feed and Waste reduction

Why Thermotolerance?

Feed Ingredients

Steam (90° C)Pellet

Formation

Cool

Mixing

High Capital Cost

Page 17: Enzymes, Animal feed and Waste reduction

Syngenta and Diversa - a unique collaboration

Started in 1999 through Zymetrics for feed and agricultural processing applications

Expanded in December 2002 to include more nutrition, processing and biopharmaceutical applications

Combines world-class gene discovery, optimization, plant biotechnology

35+ scientists devoted to Zymetrics R&D

Organized to deliver a pipeline of high-value animal nutrition products

Page 18: Enzymes, Animal feed and Waste reduction

Commercial status

Sales in Mexico since January 2004

Sales in Brazil beginning August 2004

Approval pending in the USA

Registration application made in EU for broilers

Registration in other countries in progress

In the warehouse with first shipment of Quantum Phytase: Miloud Araba (Zymetrics),  Ruben Bustos (Zymetrics), Plant Manager for Nutriba (first customer)