envitec biogas ag company presentation experiances in ...€¦ · 07/09/2011  · i. company...

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1 www.envitec-biogas.de EnviTec Biogas AG Company Presentation www.envitec-biogas.com Hendrik van der Tol Baltic Biogas Forum, Gdansk, 7th of September 2011 Experiances in Central Europe

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Page 1: EnviTec Biogas AG Company Presentation Experiances in ...€¦ · 07/09/2011  · I. Company presentation Integrated business model 3 Construction Start-up Service Management Plant

1www.envitec-biogas.de

EnviTec Biogas AGCompany Presentation

www.envitec-biogas.comHendrik van der TolBaltic Biogas Forum, Gdansk, 7th of September 2011

Experiances in Central Europe

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I. Company presentationEnviTec Biogas at a Glance

> 148m Euro Turnover in 2010

> 47m Euro abroad

> 416 employees (as per 12/2010)

Plant operationServicePlant construction

EnviTec Biogas AG

> 392 biogas moduleswith 228,3 MWel inoperation

> 101 biogas moduleswith 66 MWel underconstruction(

> 17,1 MWel in ownoperation

> 11,7 MWel underconstruction

> Biological service:approx. 104 biogasmodules

> Technical service:approx. 197 biogasmodules

(As per 01/07/2011)

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I. Company presentationIntegrated business model

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Construction Start-up Service Management Plant participations andplant operation

Projectplanning

> Survey> Permits> Contracts> Planning of

whole biogasplant

> Complete management of biogas plant> Purchase of feedstock> Logistics> Usage of generated electricity> Usage of heat for farmers, industry,

municipal facilities and utilities

> Managementfor third parties

> Biologicalservice

> Technicalservice

> Assurance> Power test runs

> Start-upsupport ofbiogas plantsuntil 90% ofexpectedtargetperformancelevel isreached

> Turnkeyconstruction

> Contractmanagement

> Quality check> Function testing

Plant construction Service Plant operation

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Development of order backlog

56 57,791,1 114,9

107,0170

161,5187,6

25

75

125

175

225

275

325

31/12/2008 31/12/2009 31/12/2010 31/03/2011

EURm

International National

163,0

302,5

252,6227,7

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Important foreign markets: Italy: € 41.7 million order backlog currently France: € 15,4 million order backlog currently

Equipment ordered,under construction, operation,

Sales acitivties

Development of order backlog

Activities in 19 countries In 11 countries plants are under construction or in operation In three other countries we have signed contracts

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III. Plant construction – overviewStandardised Plant Construction

Biogas park Penkun

> Installed capacity: 20 MWel

> No. of modules: 40

> Averaged capacity 2008 above 90%

Advantages of standardisation

Low cost deviation andhigh planning security

Efficient construction

High product quality

CE labelling of entire biogas plant

Serial production at supplier level

Economies of scale viaserial production

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III. Plant construction – overviewAbove-average plant efficiency

> Single-stage, mesophile (35°-38°C), fully mixedprocess

> Accurate weighing of feedstock

> Daily variance analysis and calibration of gasproduction

> High quality and standardised construction ofcomponents

> Consistent implementation of processrequirements

ReasonsPlant efficiency

Source: EnviTec, Fachverband Biogas 2008

88,9%91,0% 91,9% 92,0% 92,7%

60%

70%

80%

90%

100%

2005 2006 2007 2008 2009

Sector average 81,3%during H1 2008

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References „Entering new markets“

Commissioning:May 2011

Input substrates:Maize silage, whole cropwheat

Output:10.000 m³/h (22 Mwel)

Region Kastilien-Léon (Spain)Contract for the construction of threebiogas plants:February 2011, 3 x 500 kWel

Input substrates:manure, energy crops, grape marc

Güstrow (Germany)

Castiliay León

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References „Entering new markets“

Rogerstone (Wales, UK)Liepaja (Lettland)Commissioning of the first twobiogas plants:March 2011, à 1 MWel

Input substrates:manure, energy crop

Heat recovery:waste heat is used to heat thestables of the pig farm

Commissioning:March 2011, 500 kWel

Input substrates:100 % bio genic residues ofready meal factory

Heat recovery:process heat

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NewTechnologies

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III. Plant construction – optional techniquesEnviTec - Feedcontrol

> Variable instead of the usual fixed feeding times> Adaptation to different substrate qualities> Installation of a software update and a redox

probe in the fermenter for measurement andvisualization of voltage differences

> Better utilisation of the CHP> Preventing of overfeeding and therefore an

excess production of gas> Saving substrates> Insensitive to variations in the quality of input> Gas storage is used optimally

2-5% more electricity Approximately 10.000 bis 20.000 Euro

more revenue

Performance-controlled feeding Advantages

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III. Plant construction – optional techniquesCircle-Dissolver

> High rotating knife disc crushes input materialsvery thoroughly

> Corn grains are completely shattered to ahomogeneous mass after two minutes

> Dosing through a PC-controlled weighingsystem

> More gas out of less substrate> More gas in less time due to shorter rentention

time in the fermenter> Less agitatorpower needed due to better

consistence> Less over- and under-production because of a

more steady gas production

Up to 9% more gas produced Approx. 10.000-15.000 Euro more profit

per year

Improved mixing technique Advantages

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III. Plant construction – optional techniquesBiogas of natural gas quality

EnviTec biogas upgrading purified by Greenlane

> Licence for gasupgrading

> 20 years of experience in purifying gas

> Use of the water scrubbing technology

Advantages of feeding-in the natural gas net

> Use close to the clients possible

> Independence of natural gas imports and fossil energysources

Goals of the German government

> Feeding-in the natural gas net of approx. 6 billionstandard cubic metres biogas in the year 2020

> Extension of approx. 2.000 bio natural gas plants until2020 needed

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III. Plant construction – optional techniquesExample of the biogas park Güstrow

Gas feed-in

> worlds largest biogas processing inGüstrow

> Production of 10,000 m³/h gas

> Five modules at 4.4 MW electrical power

> Order value around €42.0m

> Supply of 50,000 inhabitants

Biogas park Güstrow

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Interactive BiogasPlant

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16www.envitec-biogas.de

Experiances in Central Europe

www.envitec-biogas.comHendrik van der Tol2011-08-24

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The EnviTec Concept

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The CZ & SK Market

General market situation: Total Market pot. ca. 800x (SK = ca. 300x) Amendment expected on RE Law, more support expected on processing

waste and products like grass (SK; heat concept!) Subsidy program EU will finish in 2013. In CZ probably already in 2012. More support expected for micro-net and gas upgrading (also for CBG).

Current status of the market: Actual number of biogas stations: ca 175 (SK ca 12x) Actual installed output: > 100 MW (SK > 10MW)

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The Baltic Market (Latvia)

General market situation: Total Market is limited because of country size, recourses and most

important change in FIT + Subsidies for Biogas Facilities. Another amendment expected on RE Law....... Subsidy program EU will finish 2013. Projects with existing licences and already awarded FIT / Subsidies will

be build, afterwards sales will decline. LT might come with interesting RES Law.

Current status of the market: Actual number of biogas stations: ca 14 (running and under construction)

Actual installed output: ca 12 MW (running and under construction) Actual ET share of biogas on renewable sources of energy: 30%

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The Polish Market

General market situation: Huge Potential; ca 1000 MW till 2020 (acc. National Action Plan) ….. Unclear, difficult & bureaucratic Support System Large share of small scale Agriculture Uncertain Certificate system for Banks & Investors (max. 15 Euro ct.) Fixed FIT under discussion Good chances for Gas Upgrading

Current status of the market: Actual number of Agri Biogas Plants: ca 11 Ca 15 plants under construction

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Overview Central Europe

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EnviTec Biogas in Central Europe:

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EnviTec Biogas CE (Based in CZ) Established 2006 Ca. 15 MW on the grid (18 facilities) Planning, construction, start-up & service 35 employees, turn-over 2010; > 20 milj. Euro Seperate Ltd. In Slovakia (100% owned by ET CE s.r.o.) Coordinating activities in Baltics, Poland, Ukraine, Belarus & Russia

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Biogas Projects Czech Republic

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Biogas Projects Slovakia

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BGS Lipa, 526 kW + Heat conn. to School

Investor: Blogas s.r.o.Investment: 1.700.000 Euro (Turn-Key), 100% Bank-loanInputs: Cow Slurry & Maize Silage

References

BGS Valovice, 1.063 kW + ORC

Investor: Zem. Spol. Bukovno s.r.o.Investment: 2.000.000 Euro (Technology), 40% SubsidiesInputs: Pig Slurry, Maize Silage & Sugar beet pulp

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BGS Julcin, 1.063 kW

Investor: Mr. Antonin StastnyInvestment: 3.200.000 Euro (Turn-Key), 55% SubsidiesInputs: Cattle manure & Maize Silage

BGS Třestina, 1.063 kW

Investor: Usovsko a.s.Investment: 2.200.000 Euro (Technology), 40% SubsidiesInputs: Cattle slurry & Maize Silage

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References CZ & SK

Name Size Type Date Conn.Lipa 526 kW NaWaRo 08-2008Valovice 1150 kW NaWaRo 12-2008Trestina 1063 kW NaWaRo 04-2009Julcin 1063 kW NaWaRo 07-2009Jarosovice 526 kW NaWaRo 01-2010Klucenice 703 kW NaWaRo 12-2010Slapy 526 kW NaWaRo 05-2011Olesnik 703 kW NaWaRo 05-2011Jarosovice (II) 526 kW NaWaRo 05-2011Vysoke Studnice 635 kW NaWaRo 06-2011Novy Dvor (SK) 999 kW NaWaRo 12-2010Vrbina (SK) 999 kW NaWaRo 12-2010

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Biogas Projects Latvia

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References Latvia

Name Size Type SinceLiepaja 2 x 1 MW NaWaRo 05-2011Vilanu 1 MW NaWaRo 09-2011Pampali 1 MW NaWaRo u.c.Bauska 1 MW NaWaRo u.c.Riga 1 MW NaWaRo u.c.

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Calculation of Profitability

Project: EXAMPLE Date: 19.08.11Project-No: CZ Start up: 2012

Calculation of profitability for your Biogas Plant(Short version)

Investment net

Technology Offer EnviTec Biogas (Guiding Price): 2 600 000,00 €Grid-Connection (estimated cost): 100 000,00 €Services by customer (estimations): 625 000,00 €

Building land costs:Technical building: 300 000,00 €Ground works: 75 000,00 €Heat transfer connection 100 000,00 €Infrastructure 75 000,00 €Permits, etc. 25 000,00 €Others: 50 000,00 €

Silage plates / Silage Bagging Technology (estimated cost): 400 000,00 €Unforseen events approximately 3% of the investment: 111 750,00 €Total invest: 3 836 750,00 €Own capital: 25% 959 187,50 €Subsidies: 0% - €

Need for financing: 2 877 562,50 €

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Income:: net

Input: Biogas 8 345 688 kWh 0,17 € / kWh 1 418 766,96 €

Heat use 60% of excess heat yes 4 273 200 kWh 0,02 € / kWh 85 464,00 €

Other incomes: 0 t / a 0 € / t - €

Income: 1 504 230,96 €

Estimate costs:: net

Linear depreciation costs for equipment p.a.: deprecition period: 10 Years 218 694,75 €Linear depreciation costs for buildings p.a.: deprecition period: 10 Years 164 980,25 €Interest rate of half value as new: 5,00% 71 939,06 €

Purchase of maize silage: 17 200 t / a 29 € / t 498 800,00 €Transport costs for fermented residues: 21 050 m³/a 0 € / m³ - €Costs for the use of water: 0,5 € / m³ 0 m³ or t - €

Energy costs: approx. 6% of the produced electrical energy: 0,17 € / kWh 500 741 kWh/a 85 100,00 €Staff costs: 12,0 € / h 8,0 h/d 35 000,00 €

Biological support: 1 000 € / Month 12,0 Month 12 000,00 €Insurance cover: 1 000 € / Month 12,0 Month 12 000,00 €

Servicing & maintenance costs of the CHP: 0,01 € / kWh 83 456,88 €Servicing & maintenance rest of the facility: 0,01 € / kWh 83 456,88 €

Cost: 1 265 427,82 €

Profit per year in € : 238 803,14 €Profit per month in € : 19 900,26 €

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Key Figures out of Business Plan

FINANCIAL KEY FIGURES

Return on Equity (RoE) Ca. 20-30%

Pay-back Time Ca. 4 - 6 years

Similar Project in PL would have similar financial results in caseat least 30% subsidies on Investment can be obtained.

- Heat Concept is a must- Extra Income from Sale of Residues not calculated- Results can be improved by using waste as input- Results can be improved by using more manure / slurry and

Grass (less maize silage)

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Thank you for your attention!