environmentally sound ed 2000 cooling water management programs what is ed 2000 ?
TRANSCRIPT
Environmentally SoundEnvironmentally Sound
ED 2000ED 2000
Cooling Water Cooling Water
Management ProgramsManagement Programs
What is ED 2000 ?
What is ED 2000 Program ?Comprehensive NON-CHEMICAL Cooling Water Treatment Program
ED 2000ED 2000BenefitsBenefits
Thermal
• Improved Heat Transfer & Energy Savings
Maintain Head Pressure or Condenser Approach Temperature
Chemical
• Elimination of Chemical Treatment
Ordering, Handling, Storage, MSDS, Official Reporting
Environmental
• Discharge
Environmentally Acceptable
Higher Cycles and Reduced Water Usage
Safety
• Liability
Reduced Worker and Spill Liability, Reduced Pathogen Risk
Mechanical
• Improved Understanding
Removal of Suspended Solids and Microbiological Fouling
Operational
• Improved Control, Monitoring, Flexibility & Ease of Administration
Economic
• More Cost-Effective, Cost-Controlled Multi-Year Contract
ED 2000ED 2000BenefitsBenefits
Why ED 2000?Why ED 2000?
Water treatment is subject to considerable variation and more effective control measures are necessary.
• Concentration changes in bulk water
• Make-up water quality changes
• Varied temperatures due to changes in plant production rates
• Inconsistent chemical feed rate (overfeed or loss of feed)
• Personnel changes
It emphasizes ENVIRONMENTAL BENEFITS & ENERGY EFFICIENCY
It addresses the CAUSES of scale, corrosion, fouling and microbiological control
ED 2000 Program
Customer Benefits
• Energy Savings
•Water Savings
•Chemical Savings
•24/7 Monitoring
•Mitigation of Environmental Risk Associated with Chemical Treatment
ED 2000 System
Customer Benefits
• Energy Savings of 1.5% - 5.0%
Facility Tons of Cooling Savings 1.5%-5%
Dept Store 300 tons $500-$1,500
Hospital 2000 tons $3,000-$9,000
PharmaceuticalPlant
10,000 tons $15,000-$47,000
ED 2000 - Water SavingsED 2000 - Water Savings
1,000 ton chiller, 70% load, 24 hours per day, 7 days per week
$1.50/1000 gallons of make-up water $3.00/1000 gallons of dischargeCycles of
ConcentrationAnnual Water Cost
2 Cycles $66,226
3 Cycles $41,391
4 Cycles $33,113
5 Cycles $28,974
6 Cycles $26,490
Annual Savings
$12,417{Cycles
Increased From 3 to 5}
ED 2000 - Water SavingsED 2000 - Water Savings
1,000 ton chiller, 70% load, 24 hours per day, 7 days per week
$3.50/1000 gallons of make-up water $7.00/1000 gallons of dischargeCycles of
ConcentrationAnnual Water Cost
2 Cycles $154,526
3 Cycles $96,579
4 Cycles $77,263
5 Cycles $67,605
6 Cycles $61,811
Annual Savings
$28,974{Cycles
Increased From 3 to 5}
100+ Installations100+ Installations
BASF, Freeport, TX
Therma-Tru, Brownsville, TX
Lawson Mardon Flexible, Inc., Louisville, KY
Procter & Gamble, Cincinnati, OH
Montgomery Wards
Upper Montclair University, Upper Montclair, NJ
Merchant Court Hotel, Singapore
STMicroelectronics, Singapore
Singapore Polytechnics, Singapore
Hotel Rendezvous, Singapore
DHL Air Express Centre, Singapore
University of MD Medical Services, MD
Rohm & Haas, Bristol, PA
Siemens Automotive, Newport News,
VA
Airport Hilton, New Orleans, LA
Lockheed Martin, Harlingen, TX
Monroe County Detention Facility, Key
West, FL
Florida Keys Community College, Key
West , FL
YORK Corporate Headquarters, York,
PA
Kutztown University, Kutztown, PA
Mack Trucks, Allentown, PA
Drexel University, Philadelphia, PA
University of Delaware, Newark, DE
Millersville University, Millersville, PA
Monel Chemical, Philadelphia, PA
Sears
ED 2000 Electronic ED 2000 Electronic Anti-Fouling SystemAnti-Fouling System
Up to 20” Pipe Diameter Prewrapped Solenoid Coil
• UL Rated NEMA 12 Enclosure ABS Weather Resistant
Enclosure 110 / 220 Volts Simple Installation
UnUncontrolledcontrolled PrecipitationPrecipitationwithoutwithout ED-2000 ED-2000
ControlledControlled Crystal Crystal DistortionDistortionwithwith ED-2000 ED-2000
How Does It Work?How Does It Work?
Square Wave Current @ 500 Times Per Second
ED 2000 Monitoring ED 2000 Monitoring and Control Systemand Control System
Performance Monitoring 24/7 Remote, Real Time
Monitoring Track/Trend Results Proactive Servicing Alarm Capabilities and Paging Document Savings and
Attach Value
ED 2000 Monitoring ED 2000 Monitoring and Control Systemand Control System
ED 2000 High ED 2000 High Efficiency Filtration Unit Efficiency Filtration Unit
Eliminate Sediment In Cooling Water Reduce Potential For Pathogenic
Bacteria Growth Remove Dead Microbiological Growth Enhance The Performance of the
Electronic Scale Control Unit Increase Cycles of Concentration Reduce Maintenance Cold, Clean Cooling Water
ED 2000 Ionization ED 2000 Ionization Bio-Control UnitBio-Control Unit
Low PPB Levels of Metal Ions Released into Recirculating Water
Ion Residual in Cooling Water Excellent Control of Biofouling Mitigate Risk of Pathogenic Bacteria
Growth Eliminates The Use, Handling,
Storage & Concerns of Hazardous Biocides
Corrosion Corrosion ControlControl
Fluidized CaCO3 Provides Corrosion Inhibition Stable High Alkalinity = “Non-Corrosive Water” Filtration Maintains Clean Recirculating Water Low Potential for Microbiologically Induced
Corrosion (MIC) Corrosive Oxidizing Biocides Eliminated High Level of System Control & Monitoring
ED 2000 Service ED 2000 Service ProgramProgram
Spare Parts and Consumables Analysis of Treatment System Performance On-Site Maintenance of ED 2000 Components Remote and On-Site Supervision Regular Reporting to Customer
Case StudyCase Study
Rohm & Haas, Bristol, PA
• 2600 tons of cooling
• No scale inhibitors used
• Compliments a conventional chemical treatment service
program from Betz Dearborn.
• Reduced chemical water treatment expense by 25%
Case StudyCase Study
Drexel University, Philadelphia, PA
• Two 450 ton YORK Centrifugal
Chillers
• 1500 Running Hours
• 0.84 kW/ton versus 0.61 kW/ton
• $0.085 cost per kW/hour
• $26,507 current cost to operate
• $19,494 with Electronic Scale
Control
• $7,013 savings
Case StudyCase Study
Keesler Air Force Base, Bolixi, MS
ED 2000 SERVICE PLUSTM Program• 2400 Tons Of Cooling
• No Chemicals Used In ED 2000 Water Treatment Program
• Complete Treatment Program For Scale, Corrosion,
Fouling And Microbiological Control
• On & Off-Site Monitoring System For Up To The Minute
Control & Data Collection For The Cooling System
Case StudyCase Study
DaimlerChrysler Assembly Plant, Newark, DE
ED 2000 SERVICE PLUSTM Program• 3000 GPM Air Compressor Cooling System
• No Chemicals Used In ED 2000 Water Treatment Program
• Complete Treatment Program For Scale, Corrosion,
Fouling And Microbiological Control
• On & Off-Site Monitoring System For Up To The Minute
Control & Data Collection For The Cooling System
Action ItemsAction Items
Identify Potential Applications Sites• Where energy and/or water savings is a focus• With problems maintaining condenser approach
temperatures• Interested in increasing cycles of concentration• With an environmental focus • Interested in savings money on overall treatment cost• With water treatment control problems or varying
makeup• Interested in eliminating chemicals • With limited or difficult access