environmental product declaration - green book live · tremco-illbruck productie b.v. vlietskade...
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Company Address
Derek Hughes 20 January 2015Signed for BRE Global Ltd Operator Date of this Issue
10 October 2014 09 October 2019Date of First Issue Expiry Date
Coupland RoadWiganWN2 4HTUK
Environmental Product Declaration000008 Issue: 02
This is to certify that this verified Environmental Product Declaration provided by:
Is in accordance with the requirements of:
EN 15804:2012+A1:2013
This declaration is for:
illbruck PU700 Brick Adhesive
Tremco-illbruck Ltd
BREG EN EPD No.:ECO EPD Ref. No.: 000093
To check the validity of this EPD please visit www.greenbooklive.com/check or contact us.
BRE Global Ltd., Garston, Watford WD25 9XX.T: +44 (0)333 32188 11 F: +44 (0)1923 664603 E: [email protected]
This verified Environmental Product Declaration is issued subject to terms and conditions (for details visit www.greenbooklive.com/terms).
BF1331ECOP Rev 0.2 Page 1 of 10 © BRE Global Ltd 2015
Demonstra on of Verifica on
CEN standard EN 15804 serves as the core PCRᵃ
Internal
Independent verification of the declaration and data according to EN ISO 14025:2010
External
Third party verifierᵇ:
Kim Allbury
a: Product category rulesb: Op onal for business-to-business communica on; mandatory for business-to-consumer communica on (see EN ISO 14025:2010, 9.4)
EPD verifica on and LCA details
LCA Consultant Verifier
Nigel JonesBREBucknalls LaneWatfordWD25 9XXwww.bre.co.uk
Kim AllburyBRE GlobalBucknalls LaneWatfordWD25 9XXwww.bre.co.uk
EPD Number: BREG EN EPD 000008 Date of issue: 20 January 2015 Expiry Date: 9 October 2019BF1331ECOP Rev 0.2 Page 2 of 10 © BRE Global Ltd 2015
General InformationSummaryThis environmental product declaration is for 1 piece of illbruck PU700 Brick Adhesive produced by Tremco-illbruck Ltd at thefollowing manufacturing facilities:
Tremco-illbruck Productie B.V.Vlietskade 1032
WC ArkelNL 4240Netherlands
BRE Global, Watford, Herts, WD25 9XX, United Kingdom.This declaration is based on the BRE Environmental Profiles 2013 Product Category Rules for Type III environmental product declaration of construction products to EN 15804:2012+A1:2013.
Programme Operator
Comparability Environmental declarations from different programmes may not be comparable if not compliant with EN 15804:2012+A1:2013. Comparability is further dependent on the product category rules used and the source of the data, e.g. the database. See EN 15804:2012+A1:2013 for further guidance.
This is a Cradle to gate EPD. The life cycle stages included are as shown below (X = included, MND = module not declared):
Product ConstructionUse stage
End-of-life
Benefits and loads beyond
the system boundaryRelated to the building fabric Related to the
building A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
Raw
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uppl
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Rep
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Ope
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X X X MND MND MND MND MND MND MND MND MND MND MND MND MND MND
Construction ProductProduct Descriptionillbruck PU700 Brick Adhesive is a high quality adhesive based on modified polyurethanes for bonding bricks, blocks, natural stone and similar building materials and can be used in many industrial and construction applications. illbruck PU700 has excellent long-term resistance to weathering, water, sea water, acids and solvents. It is a ready-to-use product applied using a handheld applicator gun and is sold in a range of canister sizes.
EPD Number: BREG EN EPD 000008 Date of issue: 20 January 2015 Expiry Date: 9 October 2019BF1331ECOP Rev 0.2 Page 3 of 10 © BRE Global Ltd 2015
Manufacturing Processillbruck PU700 Brick Adhesive is a one-component PU-Foam consisting of polyol blend, isocyanate resin (MDI) and propellant.
The polyol blend (polyols, plasticiser and catalyst) is mixed in a 2500 kg mixing vessel. Each raw material is automatically weighed and controlled/checked via a weighing system, recorded and printed. This print is double-checked by the QC department and reported in the LIMS-database connected to a batch number.
The water content of each batch of polyol blend is checked by the QC department. The measured value is noted in LIMS-database and should be below 1000 ppm. The batch of polyol blend is pumped from the mixing vessel to the day tank.
A tin-plated steel canister is filled with the polyol blend from the day tank together with the MDI which is added directly from storage tanks. A valve is then clinched to the canister and the propellants are added. The canisters are shaken via an in-line machine and a cap or ring is put on. A code is printed on the base of each canister of illbruck PU700 and the canisters are put in cartons before being stored on pallets ready for transport.
Technical InformationProperty Value UnitOpen me (maximum) 8 Minutes
Loading me 24 Hours
Tensile strength, to DIN 53455 10 N/mm²
Fire resistance, to NEN-EN 13501-2 60 Minutes
Temperature resistance (short-term) -40 to +130 °C
Temperature resistance (long-term) -40 to +90 °C
Product ContentsMaterial/Chemical Input %Prepolymer of diphenylmethanediisocyanate, polyols, plas cizers, catalyst and addi ves 90
Mixture of propellants dimethyl ether and propane, iso-butane and n-butane 10
EPD Number: BREG EN EPD 000008 Date of issue: 20 January 2015 Expiry Date: 9 October 2019BF1331ECOP Rev 0.2 Page 4 of 10 © BRE Global Ltd 2015
The process flow diagram is shown below:
Declared / Functional unit The declared unit is a 700 ml canister of illbruck PU700 Brick Adhesive.
illbruck PU700 Brick Adhesive is available in 500 ml, 700 ml, 750 ml and 800 ml canisters. This EPD covers the 700 ml canister as this was the predominant size manufactured in the study period (2011).
Life Cycle Assessment Calculation Rules
System boundary In accordance with the modular approach as defined in EN 15804:2012, this cradle-to-gate EPD includes the product stage (A1-A3) covering both the adhesive and the canister.
EPD Number: BREG EN EPD 000008 Date of issue: 20 January 2015 Expiry Date: 9 October 2019BF1331ECOP Rev 0.2 Page 5 of 10 © BRE Global Ltd 2015
Data sources, quality and allocation Specific foreground data derived from the Tremco-illbruck Productie B.V. production process at Arkel is used in the production LCA for modules A1 – A3. Generic data is used for all other upstream and downstream processes that are beyond the control of the manufacturer (e.g. raw material production and energy).
Modelling of the life cycle of illbruck PU700 was performed using SimaPro 8 LCA software from PRé. Background LCI datasets were taken from ecoinvent database v2.2. Where the creation of additional background datasets was required, these have been created using ecoinvent datasets.
In accordance with the requirements of EN 15804, the most current available production data was used. The manufacturer-specific data from Tremco-illbruck Productie B.V. covered a production period of 1 year (01/01/2011 to 31/12/2011).
All allocation procedures in the background datasets were according to EN 15804 and based on the ISO 14044 guidance.
Tremco-illbruck Productie B.V. manufactures other finished products at the Arkel site, in addition to those covered by this EPD. Calculations were performed to enable allocation of total site energy use, water use, waste and emissions to the illbruck PU700 Brick Adhesive product.
Cut-off criteria All raw materials, packaging materials and consumable item inputs, and associated transport to the plant, process energy and water use, direct production waste and emissions to air and water are included.
EPD Number: BREG EN EPD 000008 Date of issue: 20 January 2015 Expiry Date: 9 October 2019BF1331ECOP Rev 0.2 Page 6 of 10 © BRE Global Ltd 2015
LCA Results
(INA = Indicator not assessed, AGG = Aggregated, NA = Not Applicable)
Indicator Unit
A1 A2 A3 A1-A3 A4 A5 B1 B2 B3
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Environmental impacts per declared/functional unitGWP kg CO₂ eq. AGG AGG AGG 3.39 INA INA INA INA INAODP kg CFC 11 eq. AGG AGG AGG 3.51E-06 INA INA INA INA INAAP kg SO₂ eq. AGG AGG AGG 0.0156 INA INA INA INA INAEP kg (PO₄)³⁻ eq. AGG AGG AGG 0.00205 INA INA INA INA INA
POCP kg C₂H₄ eq. AGG AGG AGG 0.00247 INA INA INA INA INAADPE kg Sb eq. AGG AGG AGG 3.40E-07 INA INA INA INA INAADPF MJ eq. AGG AGG AGG 70.8 INA INA INA INA INA
GWP = Global Warming Potential (Climate Change); ODP = Ozone Depletion Potential; AP = Acidification Potential for Soil and Water; EP = Eutrophication Potential; POCP = Photochemical Ozone Creation; ADPE = Abiotic Depletion Potential – Elements; ADPF = Abiotic Depletion Potential – Fossil Fuels
Resource use
HWD = Hazardous waste disposed; NHWD = Non-hazardous waste disposed; TRWD = Total Radioactive waste disposed; RWDHL = Radioactive waste disposed (high-level nuclear waste)
Other output flowsCRU kg AGG AGG AGG INA INA INA INA INA INAMFR kg AGG AGG AGG INA INA INA INA INA INAMER kg AGG AGG AGG INA INA INA INA INA INAEE MJ AGG AGG AGG 0.343 INA INA INA INA INA
PERE MJ AGG AGG AGG 5.47 INA INA INA INA INAPERM MJ AGG AGG AGG INA INA INA INA INA INAPERT MJ AGG AGG AGG 5.47 INA INA INA INA INA
PENRE MJ AGG AGG AGG 74.8 INA INA INA INA INAPENRM MJ AGG AGG AGG INA INA INA INA INA INAPENRT MJ AGG AGG AGG 74.8 INA INA INA INA INA
SM kg AGG AGG AGG INA INA INA INA INA INARSF MJ AGG AGG AGG INA INA INA INA INA INA
NRSF MJ AGG AGG AGG INA INA INA INA INA INAFW m³ AGG AGG AGG 0.0863 INA INA INA INA INA
PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy resources used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary energy resources used as raw materials; PENRM = Use of non-renewable primary energy resources used as raw materials; PENRT = Total use of non-renewable primary energy resources; SM = Use of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Net use of fresh water
Waste to disposalHWD kg AGG AGG AGG 0.547 INA INA INA INA INA
NHWD kg AGG AGG AGG 0.0948 INA INA INA INA INATRWD kg AGG AGG AGG 0.000231 INA INA INA INA INA
RWDHL kg AGG AGG AGG 2.60E-05 INA INA INA INA INA
CRU = Components for reuse; MFR = Materials for recycling; MER = Materials for energy recovery; EE = Export energy
EPD Number: BREG EN EPD 000008 Date of issue: 20 January 2015 Expiry Date: 9 October 2019BF1331ECOP Rev 0.2 Page 7 of 10 © BRE Global Ltd 2015
HWD kg INA INA INA INA INA INA INA INA INANHWD kg INA INA INA INA INA INA INA INA INATRWD kg INA INA INA INA INA INA INA INA INA
RWDHL kg INA INA INA INA INA INA INA INA INA
GWP = Global Warming Potential (Climate Change); ODP = Ozone Depletion Potential; AP = Acidification Potential for Soil and Water; EP = Eutrophication Potential; POCP = Photochemical Ozone Creation; ADPE = Abiotic Depletion Potential – Elements; ADPF = Abiotic Depletion Potential – Fossil Fuels
Resource use
GWP kg CO₂ eq. INA INA INA INA INA INA INA INA INAODP kg CFC 11 eq. INA INA INA INA INA INA INA INA INAAP kg SO₂ eq. INA INA INA INA INA INA INA INA INAEP kg (PO₄)³⁻ eq. INA INA INA INA INA INA INA INA INA
POCP kg C₂H₄ eq. INA INA INA INA INA INA INA INA INAADPE kg Sb eq. INA INA INA INA INA INA INA INA INAADPF MJ eq. INA INA INA INA INA INA INA INA INA
Indicator Unit
B4 B5 B6 B7 C1 C2 C3 C4 D
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Environmental impacts per declared/functional unit
(INA = Indicator not assessed, AGG = Aggregated, NA = Not Applicable)
LCA Results (continued)
PERE MJ INA INA INA INA INA INA INA INA INAPERM MJ INA INA INA INA INA INA INA INA INAPERT MJ INA INA INA INA INA INA INA INA INA
PENRE MJ INA INA INA INA INA INA INA INA INAPENRM MJ INA INA INA INA INA INA INA INA INAPENRT MJ INA INA INA INA INA INA INA INA INA
SM kg INA INA INA INA INA INA INA INA INARSF MJ INA INA INA INA INA INA INA INA INA
NRSF MJ INA INA INA INA INA INA INA INA INAFW m³ INA INA INA INA INA INA INA INA INA
PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy resources used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary energy resources used as raw materials; PENRM = Use of non-renewable primary energy resources used as raw materials; PENRT = Total use of non-renewable primary energy resources; SM = Use of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Net use of fresh water
Waste to disposal
HWD = Hazardous waste disposed; NHWD = Non-hazardous waste disposed; TRWD = Total Radioactive waste disposed; RWDHL = Radioactive waste disposed (high-level nuclear waste)
Other output flowsCRU kg INA INA INA INA INA INA INA INA INAMFR kg INA INA INA INA INA INA INA INA INAMER kg INA INA INA INA INA INA INA INA INAEE MJ INA INA INA INA INA INA INA INA INA
CRU = Components for reuse; MFR = Materials for recycling; MER = Materials for energy recovery; EE = Export energy
EPD Number: BREG EN EPD 000008 Date of issue: 20 January 2015 Expiry Date: 9 October 2019BF1331ECOP Rev 0.2 Page 8 of 10 © BRE Global Ltd 2015
InterpretationThe raw material inputs to the illbruck PU700 Brick Adhesive product are responsible for the majority of the impacts to the environment, followed by the product container materials such as the tin-plated steel canister. These impacts can be attributed to emissions and energy use associated with extraction of abiotic resources, manufacturing of the PU700 PU-foam product and production of the packaging inputs.
Figure 1 presents the GWP (kg CO2 eq.) impact per 700 ml canister of illbruck PU700 caused by raw material inputs, canister inputs, other packaging, transport of inputs and the production process to the overall impact and shows that the PU700 raw material inputs contribute around 67% of the total impact.
Of the raw material inputs to the illbruck PU700, the isocyanate and polyol blend (the 2 largest material inputs by mass) are the largest sources of impact. Together they contribute between 81% and 99% to the total environmental impact from material inputs across all impact categories. See Figure 2.
Figure 1
EPD Number: BREG EN EPD 000008 Date of issue: 20 January 2015 Expiry Date: 9 October 2019BF1331ECOP Rev 0.2 Page 9 of 10 © BRE Global Ltd 2015
Figure 2
Sources of additional informationBRE Global. BRE Environmental Profiles 2013: Product Category Rules for Type III environmental product declaration of construction products to EN 15804:2012+A1:2013. PN 514. Watford, BRE, 2014.
BSI. Sustainability of construction works – Environmental product declarations – Core rules for the product category of construction products. BS EN 15804:2012+A1:2013. London, BSI, 2013.
BSI. Environmental labels and declarations – Type III Environmental declarations – Principles and procedures. BS EN ISO 14025:2010 (exactly identical to ISO 14025:2006). London, BSI, 2010.
BSI. Environmental management – Life cycle assessment – Principles and framework. BS EN ISO 14040:2006. London, BSI, 2006.
BSI. Environmental management – Life cycle assessment – requirements and guidelines. BS EN ISO 14044:2006. London, BSI, 2006.
PRé Consultants bv, SimaPro 8 LCA Software 2013. http://www.pre-sustainability.com/
ecoinvent Centre. Swiss Centre for Life Cycle Inventories. http://www.ecoinvent.org/
illbruck PU700 Masonry Adhesive brochure. Available to download from www.pu700.com
NEN-EN 13501-2:2007+A1:2009. Fire classification of construction products and building elements. Classification using data from fire resistance tests, excluding ventilation servicesDIN 53455:1981-08. Testing of plastics; Tensile test
EPD Number: BREG EN EPD 000008 Date of issue: 20 January 2015 Expiry Date: 9 October 2019BF1331ECOP Rev 0.2 Page 10 of 10 © BRE Global Ltd 2015