english - textalkshop.textalk.se/shop/32655/files/magura/magura_katalog...reservoir mount – the...
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MAGURA.COM
ENGLISH
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2
STA
TEM
EN
TS
Rok BAGoRoSMAGURA X-line “CPX”:MAGURA brake calliper:MAGURA radial pump 195:MUST
STEfAN EkERold“I‘ve been riding with MAGURA products for around 6 years and I am especially impressed by your handlebars. They are very robust, don‘t bend as quickly after falls as other handlebars do and there is a large selection of handlebar shapes, which means that anyone can find the right shape for them.”JoN EkERold Team manager of the Bodo Schmidt KTM Junior Team“As the person responsible for the technical side of the Bodo Schmidt KTM Junior Team, I insist on using the best products for our motocross motorcycles. This is why we have been relying on the quality and strength of MAGURA MX products for the past 6 years.”
CHRiS PfEiffER“About the CPX handlebar I can only say that it has the optimal shape for stunting and trials. But I also have the CPX on my en-duro. I‘ve always sworn by a rather “straight” handlebar with little backwards bend. The CPX gives a decisive advantage to all stunt riders: it has 230 mm of space for a rubber grip, clutch and handbrake. Other handlebars usually have barely 200 mm and that makes it difficult to accommodate two fittings well. And it‘s also very strong. It‘s my absolute first choice for my enduro and trials bikes and of course for my stunt bike.The 195 radial clutch fitting is the optimal handbrake for a stunt bike. Yes, that‘s right, I use it as a handbrake and not as a clutch. In the 13 mm version it has the optimal transmission and lever mechanics for a snappy handbrake – just what we stunt riders are looking for.”
diRNdlER RACiNG“We are impressed by the performance of the carbon brake pads from MAGURA (for the 750 Super-moto calliper). After a brief warm-up phase, these brake pads always provide exceptional braking effectiveness! This has advantages, especially with hard braking manoeuvres. Noticeably later braking points are the result!”
MARkUS VolZ(Runner-up in German Supermoto 2011)
”The extremely impressive braking performance of my MAGURA brake enabled me to brake ‚late‘ and win the second-place title without any technical problems! MAGURA‘s materials and quality as well as their cooperative spirit are top-tier. MAGURA products belong on the bikes of hobbyists and fully professional riders alike.”
MR. HAYABUSA ElMAR GEUlEN“A clear statement – for me there are really no better brake & clutch pumps than yourMAGURA products.”
dAVidE ZiTZEWiTZ BVZ Racing Team“I have been riding with the MAGURA SX handlebar for years because it has a great shape and is extremely strong. It really suits my riding style well.”
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3
Statements 2
MAGURA Master Cylinder 4Brake Master HC3 6Clutch Master HC3 6HC3 Features 7Delivery Includes 7Optional Extras 7HC3 Optional and spare parts 8ABE Recommended fitment table 11195 Radial master cylinder 12195 Radial master cylinder | Spare parts 13
MAGURA HYMEC 14167 HYMEC Off-Road 16167 HYMEC Street 18167 HYMEC | Spare parts 20 HYMEC replacement clutch slave cylinders 22Build your own HYMEC 24
MAGURA Performance Parts for BMW 26Replacement levers 28BMW Upgrade Parts for R-Models 29
Handlebars 30X-line series 32Accessories 33
Hydraulic master cylinders and spare parts for brake systems 34167 Hydraulic brake and clutch master cylinder 36190 Radial master cylinder | Spare parts 38163 Hydraulic clutch master cylinder 39163 HYMEC 40163 HYMEC Spare parts 41750 Radial supermoto brake system | Spare parts 42770 Radial double-disc brake system | Spare parts 43
Classics 4473 Sport brake lever 4673.202 Sport brake dual pull lever 4674 Sport clutch lever 46 101 Clutch lever 47103 Brake-/clutch lever with decompression lever 47108 Brake lever 4712 Decompression lever 47225 Hydraulic brake and clutch lever 48234 Throttle twist grip with mech. brake 48270 Throttle twist grip with mech. brake 48273 Throttle twist grip with mech. brake 49307 Throttle twist grip 49309 Throttle twist grip 49314 Duo throttle twist grip 50317 Electric throttle twist grip 50682 2-Gear-shift handle grip 50683 3-Gear-shift handle grip 51700 Master brake cylinder 51
Accessories 52
Partners 56
Each major product assembly is identifi ed with a model number and specifi c 7 digit or-der code. (Example: Model 73 brake lever, order code 0116934). Always use the 7 digit order code for ordering, this will assure receiving the correct item. B after the order code indicates the item is out of production, available only as long as supply lasts.
Pricing delivery and other terms and conditions are those in effect at time of delivery.
MAGURA HAS EXCELLED AS AN ACKNOWLEDGED OEM
LEADER FOR THE GLOBAL TWO-WHEEL INDUSTRY FOR
OVER 90 YEARS, SETTING STANDARDS IN SAFETY,
COMFORT AND INNOVATION. MAGURA IS A PIONEER IN
THE WORLD OF HYDRAULICS. IT’S NO SURPRISE TO FIND
LONG-ESTABLISHED INTERNATIONAL COMPANIES SUCH
AS BMW, kTM, TRiUMPH, dUCATi AND MANY MORE
TURNING TO MAGURA WHEN IT COMES TO STEERING,
BRAKE AND CLUTCH PRODUCTS. MAGURA HAS BEEN
ON BOARD WITH BMW, FOR EXAMPLE, FROM THEIR VERY
FIRST MACHINE RIGHT THROUGH TO THE PRESENT DAY!
IMPROVED SAFETY AND THE DEVELOPMENT OF INNOVATIVE
HYDRAULICS TECHNOLOGY HAVE BEEN THE MOTIVATING
FORCES DRIVING THE MAGURA BRANd FOR OVER NINE
DECADES. FOR HIGH PERFORMANCE MOTOR RACING OR
EVERYDAY COMFORT – MAGURA MAKES AN IMPORTANT
CONTRIBUTION TO ENSURING THAT SAfETY iS A
ToP PRioRiTY foR CYCliSTS ANd MoToRCYClE
RidERS.
Rok BAGoRoSMAGURA X-line “CPX”:MAGURA brake calliper:MAGURA radial pump 195:MUST
CoNTENT
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HCT – HARd CoRE TECHNoloGY – THE NEW PATENTEd TECHNoloGY fRoM MAGURA iMPRoVES THE fEEdBACk fRoM YoUR BRAkE SYSTEM. oRiGiNAllY dESiGNEd foR THE RACE TRACk THE BENEfiTS ARE JUST AS RElEVANT foR PRofESSioNAl ANd HoBBY RidERS AlikE. THE REdUCEd iNTERNAl fRiCTioN Will offER A CoNNECTEd fEEl WHiCH iMPRoVES THE PERfoRMANCE of YoUR BRAkES. THE HCT HYdRAUliC MASTER UTiliSES A SloTTEd PiSToN ANd A STATioNARY PRiMARY PiSToN SEAl ANd iS APPRoVEd foR USE WiTH All HYdRAUliC MoToRCYClE BRAkiNG SYSTEMS WiTH oR WiTHoUT ABS. MAGURA HCT iS THE lATEST AddiTioN To oUR AGE old dESiRE foR iMPRoVEMENTS iN CoMfoRT, SAfETY ANd RidiNG PlEASURE.
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MAGURA.COM
RADIAL 195
MAGURA RAdiAl MASTER CYliNdER
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6
APPRoVEd BY MATTiE GRiffiN, RS RACiNG, MARkUS VolZ, RAPToR RACiNG ANd MEdAZA CYClES.
Bil
lET
Remains fully radial in all 3 positions
3 WAY lEVER RATio
AdVANCEd SEAl TECHNoloGY
MACHiNEd AlUMiNiUM BodY
Smoked Glass Reservoir with Bracket
Machined clamp supplied with titanium retaining bolts
Folding Lever Bladewith detent positioner
Reachadjust with optionalremote adjuster
BRAKE MASTER HC³
CLUTCH MASTER HC³
oRdER CodE ModEl
2100299 Brake Master HC3 – Piston diameter18 mm = 17 to19 mm (fully ABE approved)
2100297 Brake Master HC3 – Piston diameter 15 mm = 14 to 16 mm (fully ABE approved)
2100298 Brake Master HC3 – Piston diameter12 mm = 11 to 13 mm short lever, without ABE (race version)
oRdER CodE ModEl
2100300 Clutch Master HC3 - Piston diameter 15 mm = 14 to 16 mm (for brake fl uid use - DOT)
2100301 Clutch Master HC3 - Piston diameter 12 mm = 11 to 13 mm (for mineral oil use*)
* Suitable for use with BMW and KTM mineral oil clutch activation systems Suitable for use with MAGURA Hymec applications
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7
Bil
lET
Fully ABE approved
MAGURA RAdiAl MASTER CYliNdER
HC3 fEATURES
Machined aluminium body – this master cylinder body has been produced from high grade aluminium alloy to ensure a lightweight design combined with maximum rigidity which has been built to last.
90° Full Radial Design – Pushrod and cylinder at right angle to handlebar results in decreased friction and more direct brake feeling for improved control.
MAGURA Hard Core Technology (HCT) – The fully patented braking technology from MAGURA reduces the internal friction within the master cylinder to improve the feeling at the lever. The slotted piston technology reproduces a multi primary port master to ensure faster pressure balance in the event of an “ABS-Kickback”.
Full ABS Compatibility – MAGURA “HCT” is approved for continuous use with all ABS systems without loss of performance due to pressure compensation (ABS-Kickback). (Status 2015)
3 Way Lever Ratio – The hand activated master cylinder lever has a clever 3 way adjustable point of support. This mimics the effect of using a piston size 1 mm below and above the selected hydraulic ratio. Simply remove and reposition the lever support retaining bolt for a softer or harder pressure point.All 3 positions offer 90° full radial activation.
Folding Lever Blade – Reduces the force exerted on the master cylinder body in the event of a fall over. This will increase the possibility to continue riding following a fall over incident.
Advanced Secondary Seal Technology – The rear piston seal has been specially designed to prevent the introduction of air through secondary seal ingress. The advanced X-Ring seal design will reduce or eliminate this problem common on racing motorcycles at higher RPM.
Reservoir Mount – The master cylinder is supplied with an external reservoir and mounting bracket designed to use minimum space and with smoked glass to optically determine the level and condition of the brake fl uid at all times.
Titanium Retaining Bolts – Lever and clamp retaining bolts are high grade titanium saving weight while remaining strong and durable.
dEliVERY iNClUdES
Each HC³ master cylinder comes ready to install and delivery includes:> 3 Way Lever Ratio (mimics ±1mm hydraulic ratio adjustment) > Banjo Connector with sealing rings> Remote Reservoir> Standard Clamp (without mirror mount)> Pre-Installed Switch (for brake or clutch activation)> ABE (German TÜV Approval) for d15 and d18 brake master> Manual and fi tting instructions
oPTioNAl EXTRAS (must be ordered separately)
> Short fold lever*> Mirror mount clamp> Remote lever adjuster> Double banjo connector for 2 brake lines> Radial adapter for Hymec pressure line
* Standard equipment on 12 mm HC3 Brake Master for racing
MACHiNEd AlUMiNiUM BodY
Lightweight CNC lever
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88
BRAKE MASTER HC³
CLUTCH MASTER HC³
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9
9
5
10
36 ml
9 ml
MAGURA RAdiAl MASTER CYliNdER
Adapter supplied without Pressure Line or Banjo Connector
HC3 | oPTioNAl ANd SPARE PARTS
PoSiTioN dESCRiPTioN oRdER CodE
1 Fold-Lever – LongFold-Lever – ShortIncludes retaining bolt, nut, spring and ball
27004932700494
2 Lever Base – BrakeLever Base – ClutchIncludes reach adjust, bracket, piston activation rod, bellows and titanium lever securing bolt with self locking nut and o-ring
27004962700495
3 ClampMirror ClampIncludes 2 titanium clamp screws
27004842700485
4 Reservoir ConnectorIncludes gasket washer
2700486
5Reservoir Radial HC Brake 36 ml Reservoir Radial HC Brake 9 ml Reservoir Radial HC Clutch 9 ml DOT Reservoir Radial HC Clutch 9 ml Mineral Oil Suitable for use with HC³ and Radial 195.Includes hose, security hose clamp (x2), retaining bracket and bolts
2700488270049027004912700492
6 Bleed Nipple Includes dust cover
0720527
7 Switchkit Brake Switchkit Clutch Includes retaining bolts
07222132700487
8 Banjo ConnectorDoublebanjo Connector (for 2 brake lines) Includes gasket washers
07217860721789
9Remote Brake Lever AdjusterOn the fl y Lever Reachadjustment for race track use.
2700497
10Radial Pressure Line AdapterAdapter converts banjo ring from axial to radial connection avoiding the requirement for a new brake or clutch pressure line.Suitable for brake and clutch applications Suitable for application with MAGURA HYMEC pressure lines
2700499
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10
ClUTCH MASTER
BRAkE MASTER
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11
MAGURA RAdiAl MASTER CYliNdER
HC3 | ABE RECoMMENdEd fiTMENT TABlE
MAkE/ModEl
Ø 15 MM Ø 18 MM
APRiliARSV4 Factory APRC ABS XRSV4 R APRC ABS XTuono V4 R APRC ABS XDorsoduro 1200 X
BiMoTADB9 Brivido S XTesi 3D XDB11 XDB5R/RE XDB8 XDB6 Delirio X
BMWHP4 XS 1000 RR XS 1000 R XHP2 Enduro XHP2 Megamoto XHP2 Sport XR nineT XK 1300 R XK 1300 S XK 1600 GT / Sport X
dUCATi1199 Panigale X1199 Panigale R X1199 Panigale S X1199 Superleggera XPanigale 899 XMultistrada 1200 / S XMonster 1200 /S XDiavel X
HoNdACB 1000 RR / SP XCBR 600 RR XVFR1200F X
HoREXVR6 X
MAkE/ModEl
Ø 15 MM Ø 18 MM
HUSQVARNANuda 900R X
kAWASAkiNinja ZX-10R XNinja ZX-6R XNinja ZX-6R 636 XZ1000 /Special XZ 1000 SX XZZR 1400 XZ800 X
kTM1190 RC8 R X1290 Superduke R X990 Superduke /R X
MV AGUSTAF3 675/800 XBrutale 675 XRivale 800 XF4 1000 /R /RR XBrutale 1090 R / RR / Corsa X
SUZUkIGSX-R 600 XGSX-R 750 XGSX-R 1000 XHayabusa 1300 X
TRiUMPHDaytona 675 / R XDaytona 675 XStreet Triple / R XStreet Triple XSpeed Triple / R X
VYRUS984 X
YAMAHAYZF-R6 XYZF-R1 XVmax XMT09 X
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12
foR
GEd
doT / MAGURA Blood
REACH AdJUST
doT
EASY BlEEd
APPRoVEd BY CHRiS PfEiffER, MARkUS VolZ, Rok BAGoRoS, diRk MANdERBACH,RAPToR RACiNG, CHRiS Rid, EWA STUNTS
195 MASTER CYliNdER
This highly compact radial fitting is the latest MAGURA brake and clutchconcept. Through its slanted pump arrangement, RADIAL 195 offers ideal installation options. Like all MAGURA products, RADIAL 195 is robust, durable and a real technological treat. The brake cylinder is supplied with a pre-assembled brake light switch. Spares include reservoirs with fittings and two optional lever lengths.
Features and benefits> For Superbikes, Supermotos and street bikes!> Optimum lever kinematics!> Brake lever reach individually adjustable!> Manufactured to highest quality standards!> The lever and cylinder are forged parts!> Direct pressure point!> Sensitive and powerful braking and clutch operation!> Space-saving design!> Excellent price/performance ratio!In short: The complete brake master in terms of feeling, fun and comfort.
Weight | approx. 280 gLever ratio | 1:5Reach adjust | 16 mm
EASY MoUNT
with ABE
* Clutch models are supplied without switch. If switch is required see spare-parts on page 13.
oRdER CodE ModEl PiSToN Øin mm
ColoR dESCRiPTioN/APPliCATioN
BRAkE01208020120794012079101207920120793
Radial brake cylinderRadial brake cylinderRadial brake cylinderRadial brake cylinderRadial brake cylinder
1112131620
AnthraciteAnthraciteAnthraciteAnthraciteAnthracite
With short lever bladeWith short lever bladeWith short lever blade and ABEWith long lever blade and ABEWith long lever blade and ABE
ClUTCH0120643*0120641*
0120691*
Radial clutch cylinderRadial clutch cylinder
Radial clutch cylinder
1313
12
AnthraciteAluminium
Anthracite
Only for DOT, with long lever bladeOnly for mineral oil, with long lever blade,OEM KTM DUKE 950Only for mineral oil, with long lever blade,compatible with MAGURA-HYMEC
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foR
GEd
2
1
5
6
3
4 + 5
195 MASTER CYliNdER
MAGURA RAdiAl MASTER CYliNdER
PoSiTioN ModEl dESCRiPTioN/APPliCATioN
oRdER CodE
1 195 Brake reservoir 16 ml flange mount for single calliper brake systems
2700786
2 195 Brake reservoir 36 ml remote mount for double calliper brake systems
2700488
3 195 Clutch reservoir 9 ml flange mount for mineral oil(compatible with HYMEC)
2700787
4 195 Clutch reservoir 9 ml remote mount for mineral oil 2700492
5 195 Clutch reservoir 9 ml remote mount for DOT 2700491
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RoBUSTEASY To MoUNTEXCEllENT ModUlATioNlESS MAiNTENANCE
THE RETRofiTTABlE HYdRAUliC ClUTCH SYSTEM
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MAGURA.COM
MAGURA HYMEC
THE RETRofiTTABlE HYdRAUliC ClUTCH SYSTEM
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16
REACH AdJUST
EASY fill
RHR Rotatable Hose Routing
MAGURA Blood
APPRoVEd BY AlEX SAlViNi TEAM HRC REdMoTo RACiNG - WoRld ENdURo CHAMPioN 2012
Mirror mount
Breakaway lever
* Spare Part Slave Cylinder = Spare slave cylinders since 2012 are equiped with standard cap and bracket - please ensure when ordering to check if cap and bracket are also required ** Extra Parts are required to fit this Hymec kit to this motorcycle - check separate table on page 17 H+ Slave attached from rear cap with stud 0430998
MAkE / ModEl YEAR oRdER CodE
liNE lENGTH
PiSToN-Ø ASSEMBlY SlAVE No. MASTER PRESSURE liNE
AJPPR5 09 → 2100006** 1120 mm 9,5 mm 65 0120651 2700183 0722137
HoNdACRF 150 08 → 14 2100004 1045 mm 9,5 mm 70 2100003 2700183 0722138CR 250 R 90 → 03 2100019 1045 mm 9,5 mm 52 0120648* 2700183 0722138CR 250 R 04 → 06 2100007** 1045 mm 9,5 mm 44 0120649* 2700183 0722138CRF 250 R 04 → 09 2100009 1045 mm 9,5 mm 57 0120655 2700183 0722138CRF 250 R 10 → 13 2100005 1045 mm 9,5 mm 57 0120655 2700183 0722138CRF 250 R 14 → 15 2100307 1045 mm 9,5 mm 32 (H+) 2100308* 2700183 0722138CRF 450 R 04 → 08 2100010 1045 mm 9,5 mm 41 (H+) 0120649* 2700183 0722138CRF 450 R 09 → 12 2100005 1045 mm 9,5 mm 57 0120655 2700183 0722138CRF 450 R 13 → 14 2100030 1045 mm 10,5 mm 59 0120652 2700186 0722138CRF 450 R 2015 2100363 1045 mm 9,5 mm 32 (H+) 2100308* 2700183 0722138CR 500 R 84 → 03 2100019 1045 mm 9,5 mm 52 0120648* 2700183 0722138
kAWASAkiKX 250 90 → 98 2100004** 1045 mm 9,5 mm 70 2100003 2700183 0722138KX 250 F 04 → 08 2100019** 1045 mm 9,5 mm 52 0120648* 2700183 0722138KX 250 F 09 → 15 2100006 1120 mm 9,5 mm 65 0120651 2700183 0722137KX 450 F 09 → 14 2100007 1045 mm 9,5 mm 44 (H+) 0120649* 2700183 0722138KX 450 F 2015 2100364 1045 mm 9,5 mm 47 (H+) 0120648* 2700183 0722138KX 500 90 → 03 2100004** 1045 mm 9,5 mm 70 2100003 2700183 0722138
kTM250 SX 300/360 90 → 94 2100019 1045 mm 9,5 mm 52 0120648* 2700183 0722138
SUZUkiRM 250 97 → 03 2100019 1045 mm 9,5 mm 52 0120648* 2700183 0722138RM-Z 250 04 → 05 2100019 1045 mm 9,5 mm 52 0120648* 2700183 0722138RM-Z 250 2009 2100011 1045 mm 9,5 mm 44 (H+) 0120649* 2700183 0722138RM-Z 250 10 → 15 2100302 1045 mm 9,5 mm 57 (H+) 0120655* 2700183 0722138RM-Z 450 09 → 15 2100012 1045 mm 9,5 mm 44 (H+) 0120649* 2700183 0722138
YAMAHAYZ 250 88 → 98 2100004** 1045 mm 9,5 mm 70 2100003 2700183 0722138YZ 250 99 → 03 2100019 1045 mm 9,5 mm 52 0120648* 2700183 0722138YZ 250 F 09 → 13 2100008 1120 mm 9,5 mm 59 0120652 2700183 0722137YZ 250 F 14 → 15 2100302 1045 mm 9,5 mm 57 0120655 2700183 0722138YZ 450 F 03 → 05 2100019** 1045 mm 9,5 mm 52 0120648* 2700183 0722138YZ 450 F 09 → 15 2100008 1120 mm 9,5 mm 59 0120652 2700183 0722137
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EASY MoUNT
Carbon tubing
MAGURA HYMEC
MAGURA HYMEC – An easy to install alternative to a mechanical clutch. This system replaces the clutch lever and cable – with a small lightweight hydraulic system for improved clutch control. The HYMEC ensures an easier operating pressure, a constant pressure point, no more cable adjustment and smooth clutch actuation to ensure the perfect take-off every time. Clutch operation with the MAGURA hydraulic kick. The thousand-fold proven hydraulic clutch operating system for Motocross and Enduro. Superior technology which unites an abundance of unique advanta-ges into one: No fading, superfine modulation, almost maintenance-free, automatic compensation for clutch wear and up to 20 % less actuating force! HYMEC provides a uniquely sensitive operation and sig-nificantly improves vehicle control. A weight saving of up to 150 grams is possible according to the model.
167 HYMEC | off-RoAd
** EXTRA PARTS AddiTioNAllY REQUiREd!
Spare Parts on Pages 20/23
MAkE / ModEl oRdER CodE REAR CAP BRACkET PiSToN kiT ClAMP lEVER NEW
AJPPR5 2100006 0430217 0430224 0723184 2700177 0723290
HoNdACRF 150 2100004 0430217 0430224 0723184 2700176 0723290 CR 250 R 2100019 0430217 0430987 0723184 2700176 0723290 CR 250 R 2100007** 0430998 0431002 0723184 2700176 0723290 CRF 250 R 2100009 0430217 0430224 0723184 2700176 0723290 CRF 250 R 2100005 0430217 0430224 0723184 2700176 0723290 CRF 250 R 2100307 0430998 2401084 0723184 2700176 0723290CRF 450 R 2100010 0430998 0431001 0723184 2700176 0723290 CRF 450 R 2100005 0430217 0430224 2700184 2700185 0723290 CRF 450 R 2100030 0430217 0430224 0723185 2700176 0723290CRF 450 R 2100363 0430998 2401330 0723184 2700176 0723290 NEWCR 500 R 2100019 0430217 0430987 0723184 2700176 0723290
kAWASAkiKX 250 2100004** 0430217 0430224 0723184 2700176 0723290 KX 250 F 2100019** 0430217 0430987 0723184 2700176 0723290 KX 250 F 2100006 0430998 0431002 0723184 2700176 0723290 KX 450 F 2100007 0430217 0430224 0723184 2700176 0723290 KX 450 F 2100364 0430998 2401327 0723184 2700176 0723290 NEWKX 500 2100004** 0430217 0430224 0723184 2700176 0723290
kTM250 SX 300/360 2100019 0430217 0430987 0723184 2700176 0723290
SUZUkiRM 250 2100019 0430217 0430987 0723184 2700176 0723290 RM-Z 250 2100019 0430217 0430987 0723184 2700176 0723290 RM-Z 250 2100011 0430998 0430990 0723184 2700176 0723290 RM-Z 250 2100302 0430998 0430990 0723184 2700176 0723290RM-Z 450 2100012 0430998 0430991 0723184 2700176 0723290
YAMAHAYZ 250 2100004** 0430217 0430224 0723184 2700176 0723290 YZ 250 2100019 0430217 0430987 0723184 2700176 0723290 YZ 250 F 2100008 0430217 0430224 0723184 2700176 0723290 YZ 250 F 2100302 0430217 0430224 0723184 2700176 0723290YZ 450 F 2100019** 0430217 0430987 0723184 2700176 0723290 YZ 450 F 2100008 0430217 0430224 0723184 2700176 0723290
MAkE / ModEl
YEAR HYMEC-No.
+
oRdER CodE
+
oRdER CodE
+
oRdER CodE
CR 250 R 04 → 06 2100007 0430987 0488255KX 250 90 → 98 2100004 0412310 0451530 (x3)KX 250 F 04 → 08 2100019 0430240 0723189 0412310KX 500 90 → 03 2100004 0412310 0451530 (x3)PR 5 09 → 15 2100006 0723115 2700177RM-Z 250 04 → 05 2100019 0430240 0723189 0412310YZ 250 88 → 98 2100004 0412310 0451530 (x3)YZ 450 F 03 → 05 2100019 0430240 0723189 0412310
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18
REACH AdJUST
EASY fill
RHR Rotatable Hose Routing
MAGURA BloodBreakaway lever
MAkE / ModEl YEAR oRdER CodE
MASTER TYPE
liNE lENGTH
PiSToN-Ø ASSEMBlY SlAVE No. MASTER
BoMBARdiERDS 650 ATV 04 → 09 2100020 167 Black 1045 mm 9.5 mm 73 0120653 0723295
BMWF 800 Models 06 → 2100021 167 Black 1045 mm 12 mm 55 - 75 2100022 2700482
Suitable for application on F 800 R/F 800 S/F 800 ST/F 800 GT/F 800 GS (without handguards)/F 700 GS/F 650 GS (08 - 12)
HARlEY dAVidSoNBig Twin* 99 → 07 NA 80" Black 2030 mm 10.5 mm NA 0722179 0722163Big Twin* 99 → 07 0120614 B 80" Chrome 2030 mm 10.5 mm NA 0722179 0722180Sportster* 96 → 15 0120601 80" Black 2030 mm 10.5 mm 71 0722160 0722163Sportster* 96 → 15 0120602 57" Black 1450 mm 10.5 mm 71 0722160 0722163Sportster* 96 → 15 0120611 80" Chrome 2030 mm 10.5 mm 71 0722160 0722180Sportster* 96 → 15 0120612 57" Chrome 1450 mm 10.5 mm 71 0722160 0722180* for inch handlebars (ø 25.4 mm)
Big Twin-HYMEC only suitable for 5 speed gearbox models
HoNdACBF 600 S / N (PC38) 04 → 07 2100001 167 Black 1045 mm 10.5 mm 64 0120651 2700185CBF 600 (PC43) 12 → 14 2100001 167 Black 1045 mm 10.5 mm 61 0120651 2700185NC 700 S 12 → 14 2100001 167 Black 1045 mm 10.5 mm 61 0120651 2700185NC 700 X 12 → 14 2100001 167 Black 1045 mm 10.5 mm 61 0120651 2700185NC 750 S 2015 2100001 167 Black 1045 mm 10.5 mm 61 0120651 2700185NC 750 X 2015 2100001 167 Black 1045 mm 10.5 mm 61 0120651 2700185
HUSQVARNANuda 12 → 14 2100021 167 Black 1045 mm 12 mm 55 - 75 2100022 2700482
kAWASAkiZ750 09 → 12 0120689 167 Black 1045 mm 9.5 mm 65 0120651 0723295ER-6N 06 → 09 0120689 167 Black 1045 mm 9.5 mm 65 0120651 0723295Versys 07 → 10 0120689 167 Black 1045 mm 9.5 mm 65 0120651 0723295Z800 13 → 15 2100309 167 Black 1045 mm 10.5 mm 55 0120655 2700185Z1000 10 → 15 2100309 167 Black 1045 mm 10.5 mm 55 0120655 2700185
SUZUkiSV 650 99 → 10 0120689 167 Black 1045 mm 9.5 mm 65 0120651 0723295
TRiUMPHStreet Triple 675 12 → 15 2100303 167 Black 1120 mm 10.5 mm H+32 2100308* 2700185Tiger 800 / 800 XC 10 → 14 2100303 167 Black 1120 mm 10.5 mm H+32 2100308* 2700185Tiger 800 XR 2015 2100303 167 Black 1120 mm 10.5 mm H+32 2100308* 2700185
YAMAHASR 400/500 All 2100020
+ Deco lever 0723189
167 Black 1045 mm 9.5 mm 73 0120653 0723295
FZ6 07 → 10 0120689 167 Black 1045 mm 9.5 mm 65 0120651 0723295
B = Model still available while stocks lastNA = Not available
OE = Original Harley Clamp. Not included!H + = Slave attached from rear cap with stud
Spare Parts on Pages 20/23
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19
EASY MoUNT
1
Mirror mount
Carbon tubingClutch switch depending on model
HYMEC for Harley
MAGURA HYMEC
STREET-HYMEC
MAGURA HYMEC – An easy to install alternative to a mechanical clutch. This system replaces the clutch lever and cable – with a small lightweight hydraulic system for improved clutch control. The HYMEC ensures an easier operating pressure, a constant pressure point, no more cable adjustment and smooth clutch actuation to ensure the perfect take-off every time.
HYMEC significantly improves vehicle performance – it allows the user to feel the point where the clutch releases and actuates. This product has been developed over many years and been tested under the toughest conditions possible in the world of motorcycle Off-Road sport. It has been used by world champion riders who all agree as to the benefits but it is just as useful to the complete novice who stalls at the traffic lights. Due to demand MAGURA now offers the HYMEC system for various road going motorcycles.
MAkE / ModEl oRdER CodE
PRESSURE liNE
lEVER BRACkET REAR CAP
PiSToN kiT ClAMP NEW NoTE
BoMBARdiERDS 650 ATV 2100020 0722138 2700244 0430224 0430217 0723184 2700177
BMWF 800 Models 2100021 0722138 0723296 NA 0430217 2700489 2700385
Suitable for application on F 800 R/F 800 S/F 800 ST/F 800 GT/F 800 GS (without handguards)/F 700 GS/F 650 GS (08 - 12)
HARlEY dAVidSoNBig Twin* NA 0722178 0722182 NA 0430217 0722164 OE Spares onlyBig Twin* 0120614 B 0722178 0722182 NA 0430217 0722164 OE Spares onlySportster* 0120601 0722162 0722167 NA 0430217 0722164 OE Sportster* 0120602 0722161 0722167 NA 0430217 0722164 OE Sportster* 0120611 0722162 0722182 NA 0430217 0722164 OE Sportster* 0120612 0722161 0722182 NA 0430217 0722164 OE * for inch handlebars (ø 25.4mm)
Big Twin-HYMEC only suitable for 5 speed gearbox models
HoNdACBF 600 S / N (PC38) 2100001 0722138 2700244 0430224 0430217 0723185 2700177CBF 600 (PC43) 2100001 0722138 2700244 0430224 0430217 0723185 2700177NC 700 S 2100001 0722138 2700244 0430224 0430217 0723185 2700177NC 700 X 2100001 0722138 2700244 0430224 0430217 0723185 2700177NC 750 S 2100001 0722138 2700244 0430224 0430217 0723185 2700177 NEWNC 750 X 2100001 0722138 2700244 0430224 0430217 0723185 2700177 NEW
HUSQVARNANuda 2100021 0722138 0723296 NA 0430217 2700489 2700385
kAWASAkiZ750 0120689 0722138 2700244 0430224 0430217 0723184 2700177 ER-6N 0120689 0722138 2700244 0430224 0430217 0723184 2700177 Versys 0120689 0722138 2700244 0430224 0430217 0723184 2700177 Z800 2100309 0722138 0723296 0430224 0430217 0723185 2700177 2014Z1000 2100309 0722138 0723296 0430224 0430217 0723185 2700177 2014
SUZUkiSV 650 0120689 0722138 2700244 0430224 0430217 0723184 2700177
TRiUMPHStreet Triple 675 2100303 0722137 2700244 NA 2100018 0723185 2700177 2014Tiger 800 / 800 XC 2100303 0722137 2700244 NA 2100018 0723185 2700177 2014Tiger 800 XR 2100303 0722137 2700244 NA 2100018 0723185 2700177 NEW
YAMAHASR 400/500 2100020
+ Deco lever 0723189
0722138 2700244 0430224 0430217 0723184 2700177
FZ6 0120689 0722138 2700244 0430224 0430217 0723184 2700177
B = Model still available while stocks lastNA = Not available
OE = Original Harley Clamp. Not included!H + = Slave attached from rear cap with stud
Spare Parts on Pages 20/23
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20
167 HYMEC | MASTER CYliNdER
167 HYMEC | SlAVE CYliNdER
Slave cylinder seal-kits not available as spare parts!
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21
167 HYMEC | SPARE PARTS
MAGURA HYMEC
PoSiTioN dESCRiPTioN iTEM CodE
1 Master cylinder* Page36/37
2 Clamp with spiral spinClamp for threaded mirror mounting M 10x1.25 mmClamp for threaded mirror mount M 10x1.5mm (BMW)
270017627001772700385
3 Clutch switchClutch switch BMW F 800 HYMEC
07231872700384
4 Protection cover for lever without choke leverProtection cover for lever with choke lever
0723163 0723202
5 Long lever blade with adjustment wheel l = 146 mm off-roadShort lever blade with adjustment wheel l = 123 mm off-roadBlack lever blade with adjustment wheel l = 163 mm streetSilver lever blade with adjustment wheel l = 163 mm street
0723290072312107232962700244
6 Screw for lever without deco 0723115
7 Deco lever blackHot start lever red
07231890723188
8 Reservoir cover for mineral oil use with bellow and screwsReservoir cover for DOT use with bellow and screws
27005012700215
9 Bellows with push rod and washer 0723116
10 Master piston-Ø 9.5 mm mineral oil 10.5 mm mineral oil
12 mm mineral oil
072318407231852700489
20 Slave cylinder Page 22/23
21 Cap bronze anodisedCap with stud bronze anodisedCap “universal”
043021704309982100018
22 Tubekit CARBON with accessories l = 1,120 mmTubekit CARBON with accessories l = 1,045 mmTubekit PA with accessories (cut to size) l = 1,500 mm
072213707221380722679
23 Banjo bolt with bleeding valve for carbon tubings M 6x16.5 mm
0722136
24 Nipple 0412310
25 Spacer/Washer 0451530
26 Sleeve for 2-stroke 15 mmSleeve for 2-stroke 12 mm
04309850430987
27 O-ring (needed for sleeve 0430985 and 0430987) 0488255
28 1. Mounting adapter Suzuki RM-Z 250, model year 2004-20081. Mounting adapter Kawaski KXF 250, model year 2004-20082. Mounting adapter Honda CRF 450 R, model year 2004 3. Mounting adapter Kawasaki KX 450 F, model year 20064. Mounting adapter Honda CRF 450 R, model year 2004–20095. Mounting adapter Suzuki RM-Z 250, from model year 20096. Mounting adapter Suzuki RM-Z 450, from model year 20097. Mounting adapter Kawasaki KX 450 F, from model year 20098. Mounting adapter Honda CRF 250 R, from model year 20149. Mounting adapter Honda CRF 450 R, model year 201510. Mounting adapter Kawasaki KX 450 F, model year 2015
043024004302400430220 0430997 0431001 0430990 0430991 0431002240108424013302401327
29 Support 0430224
30 MAGURA-Blood 100 mlMAGURA-Blood 1 literService-Kit HYMEC
072182007218210722152
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22
61 mm
REPlACEMENT HYMEC ClUTCH SlAVE CYliNdERS
If you have an older HYMEC clutch activation system and require a replace-ment slave cylinder but are not aware of the correct part number we have devised a method to make it easier for you to establish the part number for the replacement.Remove the slave cylinder from the motorcycle and activate the master cylinder until the slave cylinder activation rod is fully retracted and with-drawn. The piston in the slave cylinder is now contacting the bronze cap at the back of the slave cylinder and the rod length should be measured as shown in the table below. If the slave cylinder is no longer working it can be removed from the pressure line and forced slowly and carefully into the slave cylinder for the measurement.
Please note – the length you are measuring is not the activation length – the activation length is 16mm longer than the withdrawn length. Following the measurement please do not disregard your old slave cylinder you may require the cap or the support. All of our replacement HYMEC slave cylinders are de-livered with the standard cap and standard support as shown in the pictures. If the slave cylinder you require lies between two different activation lengths – always order the longer version and use spacers between the support and the cable attachment to increase the activation length to suit your motorcycle.
oPTioNAl EXTRAS foR YoUR SlAVE CYliNdER
Nipple: If your clutch cable has a large attach-ment nipple you will require a nipple for the end of your HYMEC slave cylinder activation rod.
Order code 0412310
Cap with Stud: If your HYMEC is attached from the rear you may require the cap with stud. This part is designed only for use with model specific adaptors . Please note that the slave cylinder rear cap has a secondary breather function and should not be sealed when replaced.
Order code 0430998
Universal Attachment Kit: This kit facilitates the attachment of the HYMEC slave cylinder from the rear cap. It has an adjustable range and will add 55 to 70 mm to the activation length when used in conjunction with any of the slave cylinders listed on page 23.Please note that the slave cylinder rear cap has a secondary breather function and should not be sealed when replaced.
Order code 2100018
Sleeve for 2 Stroke Models: If the HYMEC slave cylinder is located under the clutch cover it may be necessary to use one of the sleeves in conjunc-tion with an o-ring.
Sleeve for 2-stroke models:Order Code0430985 15 mm long version0430987 12 mm short version0488255 O-ring fits both of the above versions
SPECiAl REPlACEMENT HYMEC SlAVE CYliNdERS
BMW f 800> F 700 GS> F 800 GS> F 800 R> F 800 S> F 800 ST> F 800 GT> F 650 GS (Twin)> HUSQVARNA NUDA
ACTiVATioN lENGTH57-78 mm
iTEM CodE2100022
HARlEY SPoRTSTER fRoM 1996Spacer block for assembly should be removed after installation.
iTEM CodE0722160
BUEll XB-ModEllE 2002 – 2010Spacer block for assembly should be removed after installation.
iTEM CodE0120624
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23
24 mm
16 mm
31 mm
35 mm
41 mm
45 mm
50 mm
55 mm
67 mm
90 mm
16 mm
35 mm
50 mm
24 mm
41 mm
55 mm
31 mm
45 mm
67 mm
90 mm
A
B
C
d
E
f
G
H
i
J
Replacement HYMEC Slave Cylinders – to measure your slave cylinder – activate the master cylinder until the pull rod is fully withdrawn.
ACTiVATioN lENGTHWiTHdRAWN lENGTH
39–41 mm Order code 0120649
31–33 mm Order code 2100308
46–48 mm Order code 0120648
51–53 mm Order code 0120655
56–58 mm Order code 0120652
60–62 mm Order code 0120651
65–67 mm Order code 2100003
70–72 mm Order code 0120653
82–84 mm Order code 0120659
105–107 mm Order code 0120657
MAGURA HYMEC
Withdrawn Length
Activation length
4 mm freeplay
EXAMPlE16 mm
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24
A B D E
C F
The MAGURA Hymec system is world renowned as a hydraulic conversion for cable activated clutches. The system is compatible with most cable operated clutch systems and offers a direct constant pressure point. The advantages of the system are well documented in the press and riders forums. Any riders with small hands who have difficulty reaching the lever, and world
champion sports riders who require accuracy and single or 2-finger operation will immediately feel the benefits. Because we get constant requests for motorcycle models which we have never measured for the system we have put together this DIY information to assist customers to get the clutch they require.
WHAT do i NEEd To BUild A HYMEC foR MY BikE?
1. MASTER CYliNdER + 2. PRESSURE liNE, fiTTiNGS ANd oil + 3. SlAVE CYliNdER
1. MAGURA offER 3 MASTER CYliNdER oPTioNS: Master Cylinder – as the system requires mineral oil and cannot be used with brake fluid the master cylinder should be mineral oil compatible.
2. PRESSURE liNE, fiTTiNGS ANd SERViCE-kiT
HC³ Fully Radial Master Order Code 2100301Max. slave stroke: 8-13 mm* Full details on page 6
HC³ - Reservoir, switch and banjo bolt included
Optional extras:Mirror Clamp Order Code 2700485
195 Slanted Radial Master Order Code 0120691Max. slave stroke: 10-13 mm* Full details on page 12
195 - Reservoir, switch and banjo bolt NOT included
Optional extras:Reservoir 195 Clutch Reservoir detached Order Code 2700492 or Clutch Reservoir integratedOrder Code 2700787 Mirror Clamp Order Code 0722201
167 Axial MasterØ 9,5 Street (Light operation) Order Code 0723295Max. slave stroke: 8-10 mm*Ø 10,5 Street (Sports clutch) Order Code 2700185Max. slave stroke: 10-12 mm*Full details on page 37 and 20
167 Street Master – switch, mirror clamp and black street lever included
Optional extras:Lever Silver Order Code 2700244 Non mirror clamp Order Code 2700176
PART dESCRiPTioN oRdER CodE HC³ 195 167A Radial Pressure Line Adapter 2700497 x x –
B Banjo Bolt for master cylinder 0721786 – x –
C Clutch Switch 0722102 – x –
d Pressure Line L=1500 mm cut to size 0722679 – 1) – 1) x
d Pressure Line carbon L=1045 mm 0722138 x x x
d Pressure Line carbon L=1120 mm 0722137 x x x
E Banjo Bolt with Bleeder for slave 0722136 x x x
f Service-Kit HYMEC (Fill and Bleed Kit) 0722152 x x x
1) Pressure Line 0722679is not suitable for use with radial pressure line adapter 2700497 Only one pressure line isrequired - there are 3 options available - please measure the cable before ordering
* Max. Slave stroke refers to possible max. stroke with lever adjusted to largest reach position.
BUild YoUR oWN HYMEC HYdRAUliC ClUTCH!
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25
49 mm 106 mmL
106827166615752474032A B C d E f G H i J
70 mm 106 mmL
106827166615752474032A B C d E f G H i J
MAGURA HYMEC
In order to ascertain the correct slave cylinder for your motorcycle you will need to cut the template slave cylinder from this page, fit to the motorcycle and cut to size. If you do not feel qualified to remove the clutch cable please seek assistance from your local motorcycle technician.
There are 2 basic forms of slave cylinder attachment 1. Standard cable fitting: Slave template 12. Attached from rear: Slave template 2 (For longer assembly lengths the rear cap on the slave cylinder is replaced and attached between the cable attachment and clutch activation arm.)
Some motorcycle models require a large nipple to attach to the clutch activation arm
Order Code 0412310
3. SlAVE CYliNdER
PoSSiBlE SlAVE CYliNdER dEViATioNS
SlAVE TEMPlATE 1Carefully cut the template out and fit to your motorcycle. The clutch activation arm at the engine should be pushed with your finger as far forward towards the slave cylinder as possible and the template should then be cut at the next longest available point.
Then compare the number on the template to the list on page 23 to pick the correct slave cylinder. If the slave is too long it can be shortened by placing spacer washers between the slave and the mounting point – if it is too short it will not work correctly. If in doubt choose the longer version.
Slave template 1 Slave template 2
SlAVE TEMPlATE 2Carefully cut the template out and fit to your motorcycle. The clutch activation arm at the engine should be pushed with your finger as far forward towards the slave cylinder as possible and the template should then be cut at the next longest available point. Then compare the number on the template to the list
on page 23 to pick the correct slave cylinder – you will also require Order Code 2100018 Universal Attachment Kit to mount the slave from behind. The threaded attachment kit at the rear should allow for sufficient adjustability when installing the slave cylinder.
CUSToMER fEEdBACk:Dear MAGURA Team, You have managed to amaze we. Just a few minutes ago I finished the installation work on my Kawasaki Versys 650 and have completed the initial test ride with the new HYMEC. What you have developed and built is simply sensational. I have a new motorcycle! That anything could have surprised me so much on my bike having already ridden over 40,000 km - I would never have imagined. Thank you – thank you for this great product. Heiko Bohn
Some 2 stroke models have the cable fittedbeneath an engine casing and require a special 2 stroke bracket.
Order Code 0430985 15 mm long version 0430987 12 mm short version 0488255 O-ring fits both of the above versions
BEfoRE iNSTAlliNG YoUR NEW HYMEC PlEASE doWNloAd THE CURRENT HYMEC-MANUAl fRoM oUR WEBSiTE! HYMEC doES NoT AffECT YoUR VEHiClE REGiSTRATioN.
BUild YoUR oWN HYMEC HYdRAUliC ClUTCH!
SlAVE ATTACHMENT PoiNT
SlAVE ATTACHMENT PoiNT
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MAGURA.COM
MAGURA HAVE BEEN SUPPlYiNG PARTS To BMW MoToRCYClES oN EVERY ModEl SiNCE 1923.
WHEN iT CoMES To CoNTRol NoBodY doES iT BETTER. THE EXPERiENCE of oVER 90 YEARS floWS iNTo oUR AfTER MARkET PRodUCTS To ENSURE THAT AN UPGRAdE iS JUST THAT.
MAGURA PERfoRMANCE PARTS f0R BMW
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28
MAGURA PERfoRMANCE PARTS foR BMW
MAGURA replacement levers represent an improvement on motorcycles since 1923. The ergonomics, material quality and finish are first class. Tested and approved by the TÜV organisation in Germany these levers meet and surpass the highest standards set for master cylinder operation on a motorcycle. Trust MAGURA to offer the best levers for your bike.
*This lever is not pictured on this page – please see 195 Radial Master Cylinder (on pages 12-13)
HYMEC for F800
REPlACEMENT lEVERS foR BMW MoToRCYClE.
MAGURA replacement levers represent an improvement on motorcycles since 1923. The ergonomics, material quality and finish are first class. Tested and approved by the TÜV organisation in Germany these levers meet and surpass the highest standards set for master cylinder operation on a motorcycle. Trust MAGURA to offer the best levers for your bike.
with ABE
oRdER CodE 2100017 oRdER CodE 2100016
oRdER CodE ModEl
2100021 F 800 R, F 800 GS, F 800 S/ST,F 800 GT, F 650 GS (Twin), F 700 GS (without handguards)
ModEl YEAR ModEl CodE ClUTCH lEVER
BRAkE lEVER
650/700F 650 GSF 700 GS
2007 – 20122013–
K72K72
Not availableNot available
21000162100016
800F 800 GS/AdvF 800 GTF 800 RF 800 S/ST
2007–2012–2007–2007–
K72K71K73K71
Not availabl�Not availableNot availableNot available
21000162100016 21000162100016
1200R 1200 GS/AdvR 1200 RR 1200 SR 1200 STHP2 EnduroHP2 MegamotoHP2 Sport*K 1200 SK 1200 RK 1200 R SportK 1200 GT
2003 – 20132006 – 20142005 – 2009 2004 – 20082005 – 20072007 – 20102007 – 20102005 – 20092005 – 20092005 – 20092005 – 2009
K25K27K29K28K25HPK25/03K29HPK40K43K43K44
21000172100017210001721000172100017210001707221122100017210001721000172100017
21000162100016210001621000162100016210001607222022100016210001621000162100016
1300K 1300 SK 1300 RK 1300 GT
2009–2009–2009 – 2012
K40K43K44
210001721000172100017
210001621000162100016
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29
APPRoVEd BY SiMoN PAVEY, ToMM WolfBMW off-RoAd iNSTRUCToRS
The new BMW R-models are set to establish new benchmark in the Adventure-, Touring- and Urban category. How do you improve the best motorcycle controls available? Easy with MAGURA Performance Parts! To celebrate 90 years in the search for perfect control on a motorcycle we have prepared an upgrade kit for your new BMW Motorcycle with two optional elements.
UPGRAdE YoUR BMW WiTH MAGURA PERfoRMANCE PARTS
Fold Away Lever Kit | Honed from top grade aluminium with position detent lock and fully ABE tested and approved. Can be fitted with the standard reach adjuster or with the included MAGURA reach adjust selector. Fold Away Lever Kit pictured features upgrade Reach Adjust Selector Kit.
CNC Reservoir Cover Kit | Honed from top grade aluminium this kit will add optically to your new BMW. Reservoir breather remains fully functional and an optional fluid level sight glass protector is included just in case you intend to use the bike to cross continents.
MAGURA Performance Parts will add value to your motorcycle. They are designed to stand the test of time and can be ordered and fitted separately or together as you wish. The materials used are lightweight and extremely durable and strong – we would like to wish you many miles of motoring pleasure with your upgrade – each product contains 90 years of motorcycling Know How combined with our passion for perfection.
Suitable for use on:> R 1200 GS LC> R 1200 GS LC Adventure> R 1200 R LC> R 1200 RT LC> R 1200 ST LC> R nineT
PERfoRMANCE PARTS foR BMW
with ABE
oRdER CodE 2100013
oRdER CodE 2100015
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liGHTERGoNoMiCAllY dESiGNEdRoBUSTREdUCEd RidER fATiGUE
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MAGURA.COM
HANdlEBARS
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32
2014 / 2015 TECHNiCAl PARTNER TEAM HRC dAkAR – HANdlEBAR SUPPliER
The bulged alloy handlebars from MAGURA: Light, stable, reduced rider fatigue! Ball burnished finish for increased lifetime durability. MAGURA-quality handlebars are TÜV approved. Patented: DE 197 07 203/US 5,950,497
X-liNE SERiES
oRdER CodE ModEl ColoR diMENSioNS in mma b c f1 h
0723198 AX2 Big-Enduro Handlebar Silver 827 134 230 206 100
0721245 MX2 Motocross, Supermoto
Silver 808 135 189 119 77
0723050 CX “Street” Silver 805 135 200 117 76
0721053 EX Enduro Silver 795 135 186 120 87
0721052 MX Extreme Motocross Silver 808 135 195 105 80
0721055 SX Supercross, Supermoto, Motocross
Silver 808 135 189 120 63
0723248 TX Touring Black 797 139 217 138 97
0723247 FX Streetfighter Black 750 137 210 98 107
0723221 SX “Street” Black 808 135 189 120 63
0723283 CPX – Chris Pfeiffer Edition
Black 797 131 231 113 76
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33
off-RoAd off-RoAd oN-RoAd oN-RoAd oN-RoAd
ACCESSoRiES
X-line fork clamp kit for bikes with split clamp. Screw M 10x70, with bushings.
Order code 0720474
X-line clamp kit for one piece clamp/ fork bridges. Fits HONDA, YAMAHA, SUZUKI etc., hole distance 32–36 mm.
Order code 0720488
New black X-line “Street” clamp kit for bikes with split clamp (complete).
Order code 0723270
New black X-line “Street” clamp kit for 22 mm clamp conversion, clamping range 32–36 mm.
Order code 0723271
New black X-line “Street” clamp kit for 22 mm clamp conversion, allows 16 mm movement of handlebar forwards and backwards as required from the top of the triple clamp.
Order code 0723272
MAGURA-Barpad, color: black.
Order code 0723058
ERGoNoMiC SHAPE joint-protecting
PATENTEd MANUfACTURiNG PRoCESSES
HiGH-STRENGTH AlUMiNiUM
HANdlEBARS
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MAGURA.COM
HYdRAUliC MASTER CYliNdERS ANd SPARE PARTS foR BRAkE SYSTEMS
MAXiMUM PERfoRMANCEoRiGiNAl MAGURA SPARE PARTSQUAliTY MAdE iN GERMANY
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36
doT
REACH AdJUST
REACH AdJUST
EASY MoUNTEASY MoUNT
167 HYdRAUliC BRAkE ANd ClUTCH MASTER CYliNdER
167 ClUTCH MASTER CYliNdER
Hydraulic brake and clutch control, one piece aluminium cylinder with reservoir, forged and break-proofed alloy lever blade, optimized reach adjustable, easy to fix with a new designed clamp, the compact construction avoids collisions when riding extreme, cylinder and lever blade pivot protected against foreign elements with rubber cap. Available for use with mineral oil or brake fluid.
Breakaway lever
Breakaway lever doT oR MAGURA Blood
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37
167 BRAkE MASTER CYliNdER
* Find clutch switches page 54Maximum stroke | 13.8 mmLever ratio | 1:4Tubing fitting | M 10x1
HYdRAUliC MASTER CYliNdERS ANd SPARE PARTS foR BRAkE SYSTEMS
oRdER CodE ModEl PiSToN Ø in mm
MEdiUM dESCRiPTioN APPliCATioN
ClUTCH2700183
2700186
2700184
2700187
0723295 2700185
2700482
Master cylinder 167.2 ls
Master cylinder 167.1 ls
Master cylinder 167.2 ls
Master cylinder 167.1 ls
Master cylinder 167.2 ls
Master cylinder 167.1 ls
Master cylinder 167.6ls
9.5
10.5
9.5
10.5
9.5
10.5
12
Mineral oil
Mineral oil
DOT
DOT
Mineral oil
Mineral oil
Mineral oil
Black Offroad-Master cyl., silver lever blade 146 mm, deco lever, clutch switch, mirror-mounting bracketBlack Offroad-Master cyl., silver lever blade 146 mm, deco lever, clutch switch, mirror-mounting bracketBlack Offroad-Master cyl., silver lever blade 146 mm, deco lever, clutch switch, mirror-mounting bracketBlack Offroad-Master cyl., silver lever blade 146 mm, deco lever, clutch switch, mirror-mounting bracketBlack Street-Master cyl., black lever blade 163 mm, deco lever, clutch switch, mirror-mounting bracketBlack Street-Master cyl., black lever blade 163 mm, clutch switch, mirror-mounting bracketBlack Street-Master cyl, black lever blade163 mm, clutch switch BMW, mirror-mounting bracket BMW (M10x1.5 mm)
BRAkE0120842 Brake control 167.60 cni 9.5
DOT4/5.1 Offroad-Master cyl., silver lever blade 123 mm
Color as shown on page 36. Not available in black.
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38
CN
C
M
AC
HiN
EdSPARE PARTS foR 190 ebz* MASTER CYliNdER
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39
fiNAl EdiTioN
fiNAl EdiTioN
163 cni* HYdRAUliC ClUTCH MASTER CYliNdER
163 ls* HYdRAUliC ClUTCH MASTER CYliNdER
*cni | chemical nickel-plated surface
*ls | black painted surface
Hydraulic clutch lever, one piece aluminium cylinder with reservoir, forged alloy lever blade, pressure point adjustable and reach adjustable, easy to fix with clamp, cylinder and lever blade pivot protected against foreign elements with rubber cap. Available for using mineral oil or brake fluid.
1) Find clutch switch page 542) Increased distance for street bikes to allow enough space for switchgear unit.
Maximum stroke | 13.5 mmLever ratio | 1:4.6Tubing fi tting | M 10x1
Maximum stroke | 13.5 mmLever ratio | 1:4.6Tubing fi tting | M 10x1
1) Find clutch switches page 542) Increased distance for street bikes to allow enough space for switchgear unit
Only for mineral oil!
HYdRAUliC MASTER CYliNdERS ANd SPARE PARTS foR BRAkE SYSTEMS
oRdER CodE ModEl PiSToN Ø in mm
dESCRiPTioN APPliCATioN
0120607 B Master cylinder 163.40 9.5 Special black lever blade, without decompression lever, with safety start switch, big space 2)
KTM LC8
0120615 B Master cylinder 163.40 9.5 Special black lever blade, without decompression lever, with safty start switch, big space 2)
0120587 B Master cylinder 163.3.10 10.5 Short lever blade, for brake fluid use only
oRdER CodE ModEl PiSToN Ø in mm dESCRiPTioN APPliCATioN
0020582 B Master cylinder 163.4 9.5 Long black lever blade, without decompression lever
Cannondale ATV
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40
163 HYMEC | MASTER CYliNdER
163 HYMEC | SlAVE CYliNdER
Slave cylinder seal-kits not available as spare parts!
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41
30
163 HYMEC | SPARE PARTS
* If the master cylinder with decompression lever or choke lever is required, you have to order additionally Pos. 8 and Pos. 7.
HYdRAUliC MASTER CYliNdERS ANd SPARE PARTS foR BRAkE SYSTEMS
PoSiTioN dESCRiPTioN iTEM CodE
1 Master cylinder* Page 39
2 Clamp with spiral spin Clamp for threaded mirror mounting M 10x1.25 mmClamp schwarz for threaded mirror mounting M 10x1.25 mm
072054607205430722026 B
3 Adjuster wheel for lever, red (packaging unit 10 pcs.) 0720572
4 Protection cover for lever 0429633
5 Long lever blade with accessories and coil spring l = 147 mmShort lever blade with accessories and coil spring l = 123.5 mmSpecial lever blade f. master cylinders with bigger space l = 152 mm
072059807206000722021
6 Screw for lever 0720504 B
7 Deco lever blackChoke lever blackChoke lever red
072055207221180722312
8 Cover without deco-/choke leverCover with thread for deco leverCover with hole for deco leverCover for choke leverCover black without deco-/choke lever
07205440720553072055907221390720500 B
9 Reservoir membrane for mineral oilReservoir membrane for DOT
07205600429560
10 Master piston Ø 9.0 mm mineral oil 9.5 mm mineral oil 10.5 mm mineral oil 9.5 mm DOT
0722027072055507204990723293
20
10.5 mm DOT
Slave cylinder
0720525
Pages 22/23
21 Cap bronze anodisedCap with stud bronze anodised
04302170430998
22 Tubekit PA with accessories l = 1.045 mmTubekit CARBON with accessories l = 1.120 mmTubekit CARBON with accessories l = 1.045 mmTubekit PA with accessories l = 1.500 mm
0720549 B 072213707221380722679
23 banjo bolt with bleeding valve for carbon tubings M 6x16.5 mm 0722136
24 Sleeve 0412310
25 Disc 0451530
26 Sleeve for 2-stroke 15 mmSleeve for 2-stroke 12 mm
04309850430987
27 O-ring (needed for sleeve 0430985 and 0430987) 0488255
28 Mounting adapter Honda CRF 450 R, model year 2004Mounting adapter Suzuki RM-Z 250, Kawasaki KXF 250Mounting adapter Kawasaki KX 450 F, model year 2006
043022004302400430997
29 Support 0430224
30 MAGURA-Blood 100 mlMAGURA-Blood 1 LiterService-Kit HYMEC
072182007218210722152
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42
750 RAdiAl SUPERMoTo
Spare parts for the radial pump on page 13
Radial forklegWeight | approx. 530 gCaliper clamp gap | 100 mm
Brake discDiameter | 320 mmDesign principle | floating (aluminium inner ring)Thickness | 4 mmWeight | 990 g
Example for forkleg 750
Use ONLY DOT5.1
KTM only!
ModEl ModEl YEAR
foRklEG diSC
HoNdACRF 450CRF 450 R, CRF 250 RCRF 450 R, CRF 250 R
2003–20042005–20082009
0722144 B 0722216 B 0723229 B
0722155 B 0722155 B 0722155 B
HUSQVARNATC-TE 250TC-TE 450/510, TE 450/510, SM 450 R, 510 R, 610TC-TE 450/510, TE 450/510, SM 450 R, 510 R, 610TC-TE 250, TC-TE 450/510, TE 450/510, SM 450 R, 510 R, 610
2005–200720062006200720072008–20092008–2009
0722145 B 0722313 B 0722313 B 0722313 B 0722313 B 0722313 B 0722313 B
0722156 B 0722156 B 0722156 B 0722156 B 0722156 B 0722156 B 0722156 B
kAWASAkiKX 450 F KX 450 F KX 450 F
2006 2007–2008 2009
0722304 B ––
0722303 B 0722303 B 0722303 B
kTM | Husaberg250 SXF, 400 EXC, 450 EXC450 SMR, 450 SX, 425 EXC525 SX, 560 SMR, 625 SMC, 625 SXC, 640 LC4 Enduro640 LC4 Supermotard, 660 SMCall HusabergUSA: 250 XC-W, 300 XC-W250 SXF, 400 EXC, 525 EXC525 SX, 560 SMR, 660 SMCall HusabergUSA: 250 XC-W, 300 XC-W450 SXF250 SXF, all HusabergUSA: 250 XC-W, 300 XC-W450 SXF, 505 SXFall Husaberg250 SX, 250 SXF, 450 SXF505 SXFUSA: 250 XC-W, 300 XC-W
2004–2005 2004–20052004–20052004–20052004–20052004–20052004–2005200620062006200620062007200720072008200820082008
0722143 B 0722143 B 0722143 B 0722143 B 0722143 B 0722143 B 0722143 B 0722143 B 0722143 B 0722143 B 0722143 B 0723030 B 0722143 B 0722143 B 0723030 B 0722143 B 0723030 B 0723030 B 0723030 B
0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B 0722154 B
SUZUkiRM-Z 450RM-Z 450
2006–20072008–2009
–0723236 B
0722305 B 0722305 B
YAMAHAYZ 450 F 2009 0722188 B 0722186 B
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43
4
5
2
7
8
9
1
36
10
770 RAdiAl TWiN-diSC BRAkE SYSTEM
Use ONLY DOT5.1
KTM only!
HYdRAUliC MASTER CYliNdERS ANd SPARE PARTS foR BRAkE SYSTEMS
PoSiTioN ModEl dESCRiPTioN/ APPliCATioN
oRdER CodE
1 Reservoir 195.55 z Capacity 16 ml, for DOT4/5.1 brake fluid only
2700786
2 Brake pads set 770.2 2 pcs, sinter-race 0722689 B
3 Brake disc 770.50 zBrake disc 770.1 z
KTM 04 right, 270 mmKTM 04 left, 270 mm
0722693 B 0722692 B
4 Forkleg 770.4 efForkleg 770.54 ef
Honda 05, leftHonda 05, right
0722690 B 0722691 B
5 Forkleg 770.4 Honda 07, triple clamp 190 mm
0723022 B
4 Forkleg 770.1 efForkleg 770.50 ef
Yamaha 05, leftYamaha 05, right
0722680 B 0722681 B
5 Distance bushing 770.1 Yamaha 07 0723020 B
4 Forkleg 770.2 efForkleg 770.52 ef
Forkleg 770.3 efForkleg 770.53 ef
KTM 04, left, cartridgeKTM 04, right, cartridge
KTM 04, left, openKTM 04, right, open
0722682 B 0722683 B
0722684 B 0722685 B
5 Distance bushing 770.2 KTM 190 mm 0723021 B
6 Brake line 770.1 Length 1,185 mm and 1,250 mm, stainless steel braided
0722708 B
7 Mounting-kit Bolt and 2x splint 0723056 B
8 Seal kit 770 – 0723067 B
9 Piston caliper 770 – 0723065 B
10 Spacer ring 4 mmSpacer ring 2.5 mm
KTM only!KTM only!
0722190 B 0722191 B
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90 YEARS of TRAdiTioN
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MAGURA.COM
ClASSiCS
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46
73 SPoRT BRAkE lEVER
Sport brake lever for mechanical brakes (drum brakes). Light weight forged alloy black split perch clamp and polished Eurostyle ball-end blade, 160 mm long, Ø 8.2 mm hole for rearview mirror.
73.202 SPoRT BRAkE lEVER dUAl PUll
Sport brake lever for mechanical brakes (twin drum brakes). Light weight forged black split perch clamp and polished ball-end lever, 160 mm long, Ø 8.2 mm hole for rearview mirror.
Technical data: Cable pull 20 mm | thread M7 for adjusting screw
Technical data: Cable pull 20 mm | thread M7 for adjusting screw
74 SPoRT ClUTCH lEVER
Sport clutch lever, light weight forged alloy black split perch clamp and polished, Eurostyle ball-end blade, 160 mm long, Ø 8.2 mm hole for rearview mirror.
PRoTECTioN CAPS SET
Protection caps set for 73 Sport brake leverand 74 Sport clutch lever
Technical data: Various cable pull at different ratios. See descriptions lefthand Thread M7 for cable adjusting screw
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0116933 B-lever 73.2 Thread 1/4" for brake light switch (0128496) Nipple barrel, solder nipple, adjusting screwand protective cap
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0116934 B-lever 73.202 Dual-cable pull, with equalizer, to operate two drum brakes
Solder nipple
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0116940 C-lever 74.1 Cable pull 20 mm at 3.9 ratio, HUSQVARNA, KTM, MAICO etc.
Nipple barrel, solder nippel, adjusting screwand protective cap
0116941 B C-lever 74.1 As above except black anodized blade Nipple barrel, solder nipple, adjusting screwand protective cap
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0735083 Protection caps set 73/516 ksz
Protection caps set for 73 Sport brake leverand 74 Sport clutch lever
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47
101 ClUTCH lEVER
Clutch lever with clamp for tube-Ø 22 mm, with thread M 6 for adjusting screw or supporting hole Ø 6.5 mm for cable.
108 BRAkE lEVER
Brake lever righthand for tube-Ø 22 mm, cable supporting hole, alloy lever blade or reinforced fibre lever blade.
dECoMPRESSioN lEVER
Decompression lever, shank Ø 22 mm with supporting hole Ø 6.7 mm, cable fixing with clamp screw, cable pull 16 mm
103 BRAkE-/ClUTCH lEVER WiTH dECoMPRESSioN lEVER
Double-shank for brake lever and starting clutch lever with clamp, hole Ø 8.1 mm for rear-view mirror, black fibre reinforced starting clutch lever blade.
Technical data: Cable pull | 18 mm, length of lever blade 125 mm, blade with ball end Ø 18 mm
Technical data: Cable pull | brake lever blade 18 mm, start lever blade 15 mm
Technical data: Cable pull | 18 mm
Technical data: Cable pull | 16 mm
ClASSiCS
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0117380 C-lever 101.2.9 Black shank with thread for adjusting screw,black fibre reinforced lever blade, SPARTA
Adjusting screw, barrel, nipple
0117421 C-lever 101.4.8 Black shank with thread for adjusting screw,polished aluminium lever blade with stop notch
Barrel, nipple, s-nipple
0117496 C-lever 101.7.9 Black shank with supporting hole and thread for switch, black fibre reinforced lever blade with pull back spring, PUCH, TOMOS
Barrel, nipple
0117514 C-lever 101.8.9 Black shank with thread M 6 and thread for switch, black fibre reinforced lever blade with pull back spring
Adjusting screw, barrel, nipple
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0118771 B B/C-lever 103.21.8 Black shank with supporting hole Ø 6.5 mm, black fibre reinforced lever blade
Barrel, nipple
0118778 B B/C-lever 103.21.8 Black shank with supporting hole Ø 6.5 mm, black fibre reinforced lever blade
–
oRdER CodE ModEl dESCRiPTioN/APPliCATioN
0119570 B-lever 108.4.9 Righthand, black fibre reinforced lever blade, thread for brake light switch, pull back spring, supporting hole
oRdER CodE ModEl dESCRiPTioN/APPliCATioN
0011370 Lever 12 Decompression lever, shank Ø 22 mm with supporting hole Ø 6.7 mm, cable fixing with clamp screw, cable pull 16 mm
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48
234 THRoTTlE TWiST GRiP WiTH MECHANiC BRAkE
One cable pull with brake lever blade and integrated choke lever blade for F & S-wheel hub engine, black painted housing with thread for adjusting screw, black fibre reinforced lever blade.
270 THRoTTlE TWiST GRiP WiTH MECHANiC BRAkE
Rotation pulley throttle twist grip with alloy or fibre reinforced brake lever blade, one cable pull, closed housing (possibility for outer cable attachment), with pull back spring inside the grip tube.
Technical data: Cable pull | throttle 18 mm, brake 15 mmm choke up to 1:16 mm, total 27 mm
Technical data: Cable pull | throttle 26 mm at a rotation of 92°, brake 18 mm
225 HYdRAUliC BRAkE ANd ClUTCH lEVER
Features and benefits Hydraulic brake and clutch lever, black painted housing with a (22 mm)clamp, polished alloy lever, thread for brake light switch and hole Ø 8.1 mmor thread M 8 for rear-view mirror, thread M 10 x1, plastic brake fluid reservoir. Obtainable as righthand and lefthand model.Fitting brake and clutch switch see No. 19/20 page 56.
Technical data: Stroke | 12 mm
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0100270 B Throttle twist grip 234.3.9
Without pull back spring in the grip tube, SACHS (Sachsonette)
Barrel, nipple, s-nipple, solder nipple
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
VERSioNS WiTHoUT dECoMPRESSioN lEVER BlAdE0101541 B
0101550 B
0101590 B
Throttle twist grip 270.9.8Throttle twist grip 270.9.9Throttle twist grip 270.11.9
Throttle twist grip 270.11.9
Black housing with thread for brake light switch,polished alloy lever blade, KTMBlack housing with thread for brake light switch,black fibre reinforced lever blade, SACHBlack housing with thread for brake light switchand adjusting screw, black fibre reinforced leverblade, without pull back spring inside the griptube, nobbed grip, SACHSAs above, but grip with longitudinal rips, SACHS
Barrel, nipple, s-nipple
Barrel, nipple, s-nipple
Barrel, nipple, s-nipple, adjusting screw
Barrel, nipple, s-nipple, adjusting screw0101591 B
VERSioNS WiTH dECoMPRESSioN lEVER BlAdE0101821 B
0102133 B
Throttle twist grip270.52.8Throttle twist grip270.66.9
Black housing, pull back spring and decompression lever blade, KTM, SACHS, SPARTA, MONARKBlack housing with thread for brake light switch, black fibre reinforced lever blade
Barrel, nipple, s-nipple, solder nipple
Barrel, nipple, s-nipple
oRdER CodE ModEl PiSToN Ø in mm dESCRiPTioN/APPliCATioN
RH0122000 B-lever 225.2 13 Polished lever, hole-Ø 8.1 mm for mirror
0122020 B-lever 225.4 16 Hole-Ø 8.1 mm for mirror
lH0122110 K-lever 225.52 13 Polished lever, hole-Ø 8.1 mm for mirror
0122130 K-lever 225.54 16 Hole-Ø 8.1 mm for mirror
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273 THRoTTlE TWiST GRiP WiTH MECHANiC BRAkE
Straight pulleye throttle twist grip with brake lever blade, one cable pull (possibility for outer attachment), black painted housing with supporting hole Ø 6.5 mm or adjusting screw for cable, polished alloy lever or fibre reinforced lever blade with or without pull back spring, sliding clamp for screwing or for solder nipple.
Technical data: Cable pull | throttle 21 mm at a rotation of 104°, brake 18 mm
307 THRoTTlE TWiST GRiP
Outer pulley throttle twist grip, single cable pull, straight cable up to 38 mm stroke, polished aluminium housing with trap door cover and adjusting screw for twist regulation, cable protection cover.
Technical data: Total stroke | 46 mm at a rotation of 115° for handlebars Ø 22 mm and 7/8"
309 THRoTTlE TWiST GRiP
Throttle twist grip, one cable pull, with big rotation, two part housing of reinforced poly-carbon, protective sleeve.
Technical data: Total stroke | 50 mm at a rotation of 213°
ClASSiCS
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0123953 Throttle twist grip 273.6.8
Black housing with thread for brake light switch,sliding clamp, PUCH
Barrel, nipple
0123954 Throttle twist grip 273.6.8
As above, but without accessories –
0124225 B Throttle twist grip273.56.8
Black housing with thread for brake light switch, supporting hole, pull back spring, sliding clamp for solder nipple, grip with longitudinal rips, PUCH
–
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0125600 B Throttle twist grip 307.1 For general using Solder nipple, grub screw, cable protection cover
0125821 B Throttle twist grip 307.6 Total stroke 84 mm at a rotation of 220°, special model for vehicles of handicapped bikers
Solder nipple, grub screw, cable protection cover
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0126003 Throttle twist grip 309.1 With grip “Street”, SIMSON, SACHS, KTM, ZÜNDAPP
Cable support, cap, solder nipple
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314 THRoTTlE TWiST GRiP
Motocross throttle twist grip with single cable, parallel pull. DUO-set tings (Motocross or Enduro). Cable routed over roller for ease of pull. Black reinforced poly carbon housing, pro-grid rubber grip, quick and easy cable change, without removing housing. Can be changed to enduro setting.
317 ElECTRiC THRoTTlE TWiST GRiP
Housing made of glass-fibre reinforced plastics for tube-Ø 22 mm. Overall lenght 150 mm, max. current-carrying capacity 1 Watt, resistor and range of control of the potentiometer see below. Outer diameter of connection cable-Ø 6 mm, cable up to 3 seeles.
Technical data: Total stroke | 48 mm at a rotation of 103°/91°
Technical data: Rotation angle 75°
682 2-GEAR-SHifT HANdlE GRiP
2-gear-shift handle grip, combinated clutch lever, black painted housing with cable guide and cable adjusting screws, grip tube with cable adjusting screws, one or two cable pull.
Technical data: Clutch cable pull 18 mm or 14.5 mm shift 1.+ 2. gear shown in the model description
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0730218 Twist grip set 314/029 In Motocross setting, with matching left grip Solder nipple, rubber cable cover
oRdER CodE ModEl dESCRiPTioN/APPliCATioN
0026471 B Throttle twist grip/Poti 317.2
5 kOhm-potentiometer, working rate 0–5 kOhm, cable length 800 mm
0026474 B Throttle twist grip/Poti 317.4
5 kOhm-potentiometer, working rate 0–5 kOhm, cable length 1800 mm
0026479 B Throttle twist grip/Poti 317.9
5 kOhm-potentiometer, working rate 0–5 kOhm, cable length 225 mm, with Molex-plug, for MuZ-Scooter “Charly”
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0129912 B Gear-shift handle grip 682.2.8
Shift 7.5 + 8, clutch cable pull 18 mm, lever blade with stop notch, nobbed grip, SACHS
Barrel, nipple, solder nipple, adjusting screws
0129918 B Gear-shift handle grip682.2.8
Shift 7.5 + 8, clutch cable pull 18 mm, lever blade with stop notch, nobbed grip, SACHS
–
0130139 B Gear-shift handle grip682.17.9
Shift 7+ 7, clutch cable pull 18 mm, black fibre reinforced lever blade, grip with long gated ribs, PUCH, SOLIFER, TUNTUR
Barrel, nipple, solder nipple, adjusting screws
0130260 B Gear-shift handle grip682.201.9
Shift 7.5 + 8, clutch cable pull 14.5 mm, black fibre reinforced lever blade, nobbed grip, SACHS
Barrel, nipple, solder nipple, adjusting screws
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683 3-GEAR-SHifT HANdlE GRiP
3-gear-shift handle grip, combinated clutch lever, black painted housing with cable guide and cable adjusting screws, one or two cable pull.
700 MASTER BRAkE CYliNdER
Master brake cylinder for foot controlled rear disc brakes, tubing fitting M 10x1 to the brake caliper, without brake fluid reservoir, fitting for tubing connection to an external brake fluid reservoir.
Technical data: Clutch cable pull 18 mm or 14.5 mm shift 1.+ 2.+ 3. gear shown in the model description
Technical data: Stroke | 12 mm
ClASSiCS
oRdER CodE ModEl dESCRiPTioN/APPliCATioN ACCESSoRiES
0130470 B Gear-shift handle grip683.1.9
Shift 6 + 5.3 + 8.7, clutch cable pull 18 mm,black painted housing, black fibre reinforcedlever blade, nobbed grip, SACHS
Barrel, nipple, solder nipple, adjusting screws
0130720 B Gear-shift handle grip683.17.9
Shift 4.5 + 4.5 + 9, clutch cable pull 18 mm, black painted housing, black fibre reinforced lever blade, grip with long gated ribs, PUCH, MONARK, SOLIFER, TOMOS
Barrel, nipple, solder nipple, adjusting screws
0130830 B Gear-shift handle grip683.22.9
Shift 5.5 + 5.5 + 11, clutch cable pull 14.5 mm, black fibre reinforced lever blade without bracket, grip with long gated ribs, ZÜNDAPP
Barrel, nipple, solder nipple, adjusting screws
0131035 B Gear-shift handle grip683.201.9
Shift 6 + 5.3 + 8.7, clutch cable pull 14.5 mm, black painted housing, black fibre reinforced lever blade, nobbed grip, F & S-motors 505/3-gear, SACHS
Barrel, nipple, solder nipple, adjusting screws
oRdER CodE ModEl PiSToN Ø in mm dESCRiPTioN/APPliCATioN
0131411 Master brake cylinder 16 Chrome painted housing, EML, KTM
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ACCESSoRiES100% PERfoRMANCE100% PRECiSElY fiTTiNG100% flEXiBlE100% MAGURA-QUAliTY
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10
321
987
4 5
6
ACCESSoRiES100% PERfoRMANCE100% PRECiSElY fiTTiNG100% flEXiBlE100% MAGURA-QUAliTY
Z01 HYdRAUliC ACCESSoRiES
1
2
1
6
5
4
3
7
8
9
10
10
ACCESSoRiES
oRdER CodE ModEl dESCRiPTioN/APPliCATioN
CARBoNTUBiNGS072213807221370722136
Carbon tubing kitCarbon tubing kitBanjo bolt
For HYMEC, length 1,045 mmFor HYMEC, length 1,120 mmWith bleeding valve M 6x16.5 mm for HYME
STEEl BRAidEdHoSES0722146
07220040722005072201507220160722023072205703069560720505
07217860721789
Steel braided hose
Steel braided hoseSteel braided hoseSteel braided hoseSteel braided hoseSteel braided hoseSteel braided hoseSteel braided hoseBanjo bolt
Banjo boltBanjo bolt
For MAGURA Brake System 750.1, length 1,185 mm, DOTLength 1,025 mmKTM 4-Stroke Racing, length 975 mmKTM LC8, length 1,140 mmKTM LC4, length 1,025 mmHusaberg, length 1,020 mmKTM 250/380, length 970 mmKTM 2-Stroke 125/200, length 970 mmTo fix the clutch tubing with thread M 10x1,inclusive bleeding screwFor single brake line, without bleeding valve, M 10 x1For two line fittings, M 10 x1
PA-TUBiNGS0131890013189301318940720551 072267904318630720308
0720548
07221360720581
PA-tubing kitPA-tubing kitPA-tubing kitPA-tubing kitPA-tubing kitPA-tubingOlive/packing unit 10 pcs. Sleeve screw/packing unit 10 pcs. Banjo boltProtection tube
Length 1,025 mmWith protection tube, length 1,045 mmKTM 65/85 SX, with protection tube, length 910 mmKTM 4-Stroke Racing, length 975 mmFor HYMEC, length 1,500 mm, shortable 5 m without accessoriesTo fix the clutch tubing in the sleeve screw 0720548To connect the clutch tubing and the master cylinder, M 10x1For HYMEC-versions with PA-tubingFor all MAGURA PA-tubing kits
SERViCE-kiTS0722152
07218200721821
Service-Kit HYMEC
MAGURA-Blood 100 mlMAGURA-Blood 1 liter
Contains everything you need to refill MAGURA’s HYMECHigh-quality hydraulic oil based on mineral oilHigh-quality hydraulic oil based on mineral oil
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18
22
2119 20
23 24 25
11
12
13
14
15
16
1717
18
Z02 GRiPS, PAiRS of GRiPS
Z03 SWiTCHES
18
19
20
21
22
23
24
25
25
*sz | rubber blackszw | rubber black, softksz | fi bre reinforced blacktsz | thermoplastic elastomer, black
11
12
13
14
15
16
17
18
oRdER CodE ModEl dESCRiPTioN/APPliCATioN lENGTH in mm
PAiR of GRiPS0720850
0720851
0720853
0720854
0720855
0720856
0720920
0720032
150 sz*/151 sz* for tube Ø 25/22125 sz* for tube Ø 25/22312 szw* for tube Ø 25/22250 ksz* for tube Ø 25/22289 tsz* for tube Ø 25/22250 ksz* for tube Ø 25, bead Ø 48316 ksz* for tube Ø 25/22DAB6 szfor tube Ø 27.5
BMW/5-models and older
For Oldies and especially for Trial
Special grip for Off-Road
For mopeds with automatic engines
Our soft grip for street bikes including BMW C1Mopeds with gear grip
Grip for scooters
Oldie grip for Heinkel Roller VE 10
129
125
125
114
126
116
116
120
oRdER CodE ModEl dESCRiPTioN/APPliCATioN
0128496
0128500
0128510
03069380550993
0723199 0420380
0722014
0722102 0722213 0723187 0723197
0723123
Switch 558.61
Switch 558.12
Switch 558.51
Switch 163 B Switch 558.34
Switch 701Protection cover 558
Clutch switch 163
Switch 195Switch 195Clutch switch 167Brake light switch 167
Brake light switch 167
On in paused position, white pusher, micro-switch with spring, for thread 1/4"Off in paused position, black pusher, for thread 1/4", start safety switch for MAGURA-model 163On in paused position, pluggable, blue pusher, for MAGURA-models 116/117, for Suzuki and Simson scootersFor Yamaha XT 660 – HYMEC, cable length 620 mmOn in paused position, white pusher, for thread M 8x1Hydraulic brake light switchFor all switch models 558 small inner-Ø 3.6/big inner-Ø 10.5KTM-models LC 4 from 2003 and LC 8, for thread 1/4", cable length 550 mmFor RADIAL 195 ClutchFor RADIAL 195 Brake, cable length 400 mmFor MAGURA model 167 (Clutch)For MAGURA model 167 (ATV-Brake), cable length 760 mmFor MAGURA model 167, cable length 400 mm
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Z05 SoldER NiPPlES, SoldER NiPPlE BARRElS
Z05 NiPPlE ASSoRTMENT
Z05 AdJUSTiNG SCREWS
Z05 SCREW NiPPlES
Z07 dECoMPRESSioN lEVERS,CHokE lEVERS …
ACCESSoRiES
oRdER CodE PACkiNG UNiT
diMENSioNS in mmØ width length hole
SoldER NiPPlEBARREl07202290720230072023207202330720234
2020202010
88
9/810/8,310
89
15,514,511,6
42,62,52,32,3
SoldER NiPPlE0720237072024007202410720242 0720243 0720246 0720248 0720249 0720250
202020 20 20 20 20 20 20
6/3,56/3,5 6/3,5 6/3,5
3,2 6,5 6 5 8
138 8 8 5 4 5,5 7,5 9
2,32,32,01,81,81,81,81,82,3
oRdER CodE PACkiNG UNiT
diMENSioNS in mmthread length sleeve Ø cable Ø
GUidE TUBE0720276 10 – – 6,5 3
UNSloTTEd AdJUSTiNG SCREW0720277072027807202790720280072028107202820720283072028407202860720777
20202020201010101010
M5M6M6M6M6M8M8M8– M10x1
27324130383636363144
56,86,16,16,5
10,28,276,5
11
2,52,82,52,52,744436,2
SloTTEd AdJUSTiNG SCREW, WiTH kNURlEd METAl NUT07202880720289072029107202920720776
1010101010
M7M7M6M6M10x1
4242323244
6,58,26,56,511
3,53,52,22,22,4
oRdER CodE PACkiNG UNiT
diMENSioNS in mmØ width length hole
SCREW NiPPlES072025207202530720254072025507202560720257072025807202590720260072026207202630720264
202010202020102020202020
710,610,8
876
105855,55,5
10,5/6,512,5138,599
189,5
157,5
105,7
2,42,52,82,52,52,5322,3221,8
oRdER CodE ModEl dESCRiPTioN/APPliCATioN
CoNTRollEVER0111370
0111524
0114150
0110100
0110200
12
14AL7
30.1
HA02-right
HB02-left
Decompression lever, shank Ø 22 mm with supporting hole Ø 6.7 mm, cable fixing with clamp screw, cable pull 16 mmLeft version, air-lever, black painted, cable fix with nipple, for Ø 22 mm handlebarsStroke 41 mm, single cable, clamp fix, cable fixingwith solder nippleFor round pulley, single cable, thread M 6 to screw onto a tube-Ø 22 mm, with solder nipple for cablefixingAs above, but left version
lEVER 0114240
0550735
37.6
81.13
As above, but with an extra disc and spring washer for more power controlStroke 24 mm, right version,for MAGURA-models 114, 115, 224
oRdER CodE dESCRiPTioN/APPliCATioN
0736500 A well sorted selection of 100 various screw nipples, solder nipples and nipple barrels in a very comfortable plastic box. “A need in biker’s garage!”
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PARTNERS
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PARTNERS
PARTNERS
GERMANY
MAiN PARTNERS
20097 Hamburg Joh. J. Matthies GmbH Hammerbrookstraße 97 phone +49 (0)40 237210 fax +49 (0)40 [email protected] www.matthies.de
27318 HoyaHerrmann Hartje KGDeichstraße 120–122phone +49 (0)4251 811172fax +49 (0)4251 [email protected]
53117 BonnFa. WieresOtto-Hahn-Straße 71phone +49 (0)228 989970fax +49 (0)228 [email protected]
54332 WasserlieschParts Europe GmbHConrad-Röntgen-Straße 2phone +49 (0)6501 96951505fax +49 (0)6501 [email protected]
82152 Planegg/MartinsriedSimon Hagl KGLochhammer Straße 29aphone +49 (0)89 595009fax +49 (0)89 [email protected]
MAGURA PRo SHoP dEAlER
66763 Dillingen/Saar Motorrad Klein GmbH Röntgenstr. 5 phone +49 (0)6831 73140 fax +49 (0)6831 701121 www.motorradklein.de
MofA-/MokiCk-PARTS
33649 BielefeldSteinkrüger & BeckerErpestraße 57phone +49 (0)521 947180fax +49 (0)521 947184024568
97526 Schweinfurt-SennfeldE. Wiener Bike Parts GmbHMax-Planck-Straße 8phone +49 (0)9721 65010fax +49 (0)9721 [email protected]
ClASSiC-BikE-PARTS
24568 KaltenkirchenErnst WeisswangeHamburger Straße 73Military motorcyclesphone +49 (0)4191 3326fax +49 (0)4191 88091ernst@weisswange-motorradteile.dewww.weisswange-motorradteile.de
33649 BielefeldSteinkrüger & BeckerErpestraße 57Puchphone +49 (0)521 947180fax +49 (0)521 947184042899
42899 Remscheid(Lüttringhausen)Motorrad-Stemler GmbHGarschager Heide 29Adler, AWO, BMW, DKW, EMW,Horex, IFA, NSU, Triumph, Victoria, Zündapp, Steibphone +49 (0)2191 53067fax +49 (0)2191 [email protected]
60327 FrankfurtUli’s Motorradladen GmbHU. SeiwertGutleutstraße 144BMWphone +49 (0)69 239319fax +49 (0)69 [email protected]
64750 LützelbachKurt HeumannHardtstraße 6All classic bikes, as in A like Adler to Z as in Zündappphone +49 (0)6165 912053fax +49 (0)6165 [email protected]
70806 KornwestheimKreidler DienstKurt HellmuthAldinger Straße 2Kreidlerphone +49 (0)7154 4686fax +49 (0)7154 [email protected]
72336 BalingenBernhard GreinerAm Bangraben 16Motorcycles of the 50‘sphone +49 (0)7433 15188fax +49 (0)7433 [email protected]
82152 Planegg/MartinsriedSimon Hagl KG Lochhamer Str 29a Zündappphone +49 (0)89 595009fax +49 (0)89 [email protected]
96120 BischbergHilmar GebhardtHauptstraße 43Herculesphone +49 (0)951 3029519fax +49 (0)951 [email protected]
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WoRldWidEInternational representatives and distributors
Asia MAGURA Asia Limited Co.No. 9, Industrial Park 10th Road Shi-Tun District Taichung City, 40755, Taiwan phone +886 4 23163388fax +886 4 23599910 [email protected]
AustraliaDistributor100 % MXUnit 15/69 Acacia Road Ferntree Gully AUS-3156 Victoria phone +61 3 97536955 fax +61 3 97536966 [email protected] www.shop100mx.com
AustriaDistributorIng. Hubert KnittelLastbergstrasse 41A-3031 Pressbaumphone +43 2233 [email protected]
Birner GmbH Mühlgasse 91 2380 Perchtoldsdorf [email protected] [email protected] phone +43(0) 18663921 fax: +43(0) 18697988
BelgiumDistributorRino Trading Company N. V.Industriepark 29B-2235 Hulshoutphone +32 15 228433fax +32 15 [email protected]
Czech RepublicDistributorMotozlochPísecká 1334CZ-38601 Strakonicephone +42 [email protected]
EstoniaDistributorKrumera OÜVahekoidu 1–2Alliku külaEST-76401 Saue valdphone +37 [email protected]
FinnlandDistributorUimonen Trading OYKaskimäenkatu 7SF-00021 Laskutusphone +358 3 3565400fax +358 3 [email protected]
DistributorOy Duell Bike-Center AbKauppatie 19FI-65610 Mustasaariphone +358 63227500fax +358 [email protected]
FranceRepresentativeJean-Michel Pfrimmer2, Rue des VergersF-67450 Lampertheimphone +33 3 [email protected]
DistributorSeurat Puissance 3Z.I.-21 Rue Jacques GermainF-21420 Savigny lès Beaunephone +33 3 80229668fax +33 3 [email protected]
DistributorBihr S.A.S.Z.I. Parc 3, 7 Rue Robert SchumannF-68870 Bartenheimphone +33 3 89703030fax +33 3 [email protected]
GreeceDistributorKafounis MotorsportAchilleos 42–44–46GR-10436 Athensphone +30 210 5232605fax +30 210 [email protected]
HungaryDistributorX-Bike Borsay KFTCsömöri út 157H-1161 Budapestphone +36 1 4056653fax +36 1 [email protected]
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59
PARTNERS
Indonesia Tiara Sutan Motorsport Puri Media Kempangan A11/48 Jakarta Barat phone +62 21 58350059 fax +62 21 58350159 [email protected] www.tiarasutan.com
ItalyDistributorMotocross Marketing S.R.L.Via G. Verdi, 26/AI-21040 Carnago (VA)phone +39 03 31991077fax +39 03 [email protected]
JapanDistributorMC International Inc.Tadao Kiji24–3, Enokicho, Suitashi Nishi-kuJ-564-0053 Osakaphone +81 663185000fax +81 [email protected]
NetherlandDistributorAriete HollandHersel 5NL-5715 PL Lieropphone +31 492 [email protected]
NorwayDistributorKjell Berg A/SStrandgaten 6N-3960 Stathellephone +47 35 [email protected]
PolandDistributorOlek MotocykleUl. Szklana 17PL-43300 Bielsko-Białaphone +48 338101905fax +48 [email protected]
PortugalDistributorBicimotor, LDARua Visconde das Devesas, 128/132P-4400-336 Vila Nova de Gaiaphone +351 222084124fax +351 [email protected]
RussiaDistributorSTR SprocketsUritskogo 49a-64Moscow RegionRUS-142602 Orekhovo-Zuevophone +7 [email protected]
SpainRepresentativeSpinola & PerezLluis Forns MoncunillValencia, 587 5°1aE-08026 Barcelonaphone +34 618669548fax +34 932317731lluis.forns.moncunill@spinolaperez.comwww.spinola-perez.com
DistributorDiametralCarrer Martorelles N.16E-08170 Montornès del Vallès (Barcelona)phone +34 93 5723516fax +34 93 [email protected]
Distributor Hesperia Internacional S.l C/Haya, 7 Pol.Ind.AguacateEs-28044 Madridphone +34 915088830 www.hesperiainternacional.com [email protected]
SwedenDistributorCross Center International ABBox 11S-56621 Habophone +46 36 46664fax +46 36 [email protected]
DistributorNord Delar ABKämpevägen 26S-55302 Jönköpingphone +46 36 390995fax +46 36 [email protected]
SwitzerlandDistributorAZE Handels- u. Vertriebs AGSihlquai 278CH-8031 Zürichphone +41 44 2727611fax +41 44 [email protected]
United KingdomDistributorVenhill Engineering Ltd F21 Ranmore RoadUK-Dorking, Surrey RH4 1HEphone +44 1306 885111fax +44 1306 [email protected]
USA & CanadaRepresentative/DistributorMAGURA USA Corp.724 West ClemOlney, IL 62450, USAphone +1 618 395 2200fax +1 618 395 [email protected]
Primary DistributorsMAGURA products are distributed through several smaller wholsalers, please ask MAGURA USA to find out if your favorite distributor handles MAGURA motorcycle products.
Primary Distributors Tucker Rocky Distributing4900 Alliance Gateway FreewayFort Worth, TX 76177, [email protected]
Primary Distributors Parts Unlimited/Le MansPO BOX 5222Janesville, WI 53547, USAphone +1 608 7581111fax +1 608 7581634www.parts-unlimited.comwww.partseurope.eu
Primary Distributors Western Power Sports, Inc.601 East Gowen RoadBoise, ID 83716, USAphone +1 800 9993388fax +1 208 3758901
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Gustav Magenwirth GmbH & Co. KGStuttgarter Straße 4872574 Bad Urach, Germany [email protected]
MAGURA Bike Parts GmbH & Co. KG Eckisstraße 6 72574 Bad Urach, Germany [email protected]
MAGURA USA Corp.724 West Clem Olney, IL 62450, USA [email protected]
MAGURA Asia Limited Co. No. 9, Industrial Park 10th Road Shi-Tun DistrictTaichung City, 40755, Taiwan [email protected]
© MAGURA, 2,000 | All rights reserved Printed in Germany | 2600235, 04.2015Layout and design: topdesign | werbeagentur WaiblingenSpecifications are subject to change without prior notice.