engineering utc gantry - rj - etouches utc gantry - rj ... significant equipment demand mapping: ......
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Engineering UTC Gantry - RJ
Overview of the Engineering UTC Gantry - RJ (08/31/12).
Overview of the UTC's Gantry, which are being built FPSOs P-58's modules (Parque das Baleias) and P-62 (Snifter Module 4), which HULLS were converted into Singapore
Modules of P-62: (1) and (2) M05 and M07 - Oil processing (CL: 76%); (3) M01 - Gas drying (CL: 75%); (4) M03 - Removal of CO2(CL: 75%), (5) M-10 - Water Injection (SC: 75%),
(6) M10A - Sulfate removal (CL: 75%); Modules of P-58: (7) M10 - Water Injection (SC: 75%); (8) M05 - Processing oil (CL: 76%).
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Agenda
PROMINP: O&G Brazilian Industry Mobilization Program
PETROBRAS' Local Content Policy
Offshore and Maritime Equipment Demand
Brazilian Main Shipyards
(1) The future situation of 2020 does not reflect the sum of the current situation with future
demand, as there are vessels whose contracts expire by 2020. This demand may be revised
as necessary.
(2) Future Demand includes hired demand, demands in hiring phase and yet to be hired
demand.
Petrobras VesselsCurrent and projected fleet
Critical ResourcesMarch/13
Situation
Future Situation
Accumulated Values(1)
By 2017 By 2020
Tanker Vessels (DWT x 1000t) 16,000 19,000 24,500
Large Supply Boats* 216 313 358
Production Units (SS and FPSO) 50 72 84
Drilling Rigs (SWD > 2.000 m) 41 44 54
Source: Transpetro; PNG 2013-17; Petrobras (E&P-SERV/US-CONT and AB-LO/TM)
+ 198 Large Supply
Boats
+ 198 Large Supply
Boats
2020 Strategic Planning
Significant equipment demand mapping:
�Historically imported equipment with potential to attract foreign suppliers
�Equipment produced nationally but with potential bottlenecks in production capacity
+ 36 Production
Units
+ 36 Production
Units
+ 28 Drilling Rigs+ 28 Drilling Rigs
* AHTS, ORSV, PSV
+ 88 Tanker Vessels+ 88 Tanker Vessels
Future Demand (2013-2020)
Example of equipment with potential for national development
PROMEF I and IIPROMEF I and II EBN I and IIEBN I and II
49 Vessels by 2020 39 Vessels by 2017
4 delivered Vessels and 21 Vessels in advanced stage of
construction
24 Vessels in hiring phase or initial
construction phase
24 Vessels in hiring phase or initial
construction phase
12 Products
8 LPG
3 Bunkers
14 Suezmax
8 Aframax
4 Panamax
26 Products
6 Bunker
7 LPG
2 Vessels in advanced stage of construction
37 Vessels in hiring phase or initial
construction phase
37 Vessels in hiring phase or initial
construction phase
Equipment demand not yet addressed for 61 Vessels (by 2020)
Petrobras Fleet Growth Program with
Brazilian Vessels
Tanker VesselsFleet increase by 2020
Source: Transpetro; Petrobras (AB-LO/TM)
� 61 Vacuum Sewage Systems
� 53 Inert Gas Generation Unit
� 72 Life Boats + Davit
� 1.830 Accomodation Cabines
Demand for the 61 Vessels to be delivered between 2013 and 2020
Equipment Demand
MAIN ENGINE (UN) 61
AUXILIARY ENGINE (UN) 177
PROPELLERS (FPP & VPP) (UN) 61
AZIMUTAL & TUNNEL THRUSTERS (UN) 12
AUXILIARY BOILERS(UP TO 35 TONS PER HOUR)
(UN)66
EXHAUSTED GAS ECONOMIZER/COMPOSED
BOILER (UN)51
THERMAL OIL HEATER (UN) 12
START AIR COMPRESSORS (30 BAR) (UN) 111
AIR COMPRESSOR (UN) 170
PLATE HEAT EXCHANGER (UN) 333
FRESH WATER GENERATOR (UN) 55
VALVES (UN) 75,270
ELETRIC(MAIN/AUX) SWITCHBOARDS (UN) 120
WINDLASS / WINCH (UN) 346
CHAINS (KM) 39
CRANES (3 TO 20 TONS) (UN) 214
ANCHORS (UN) 144
Equipment Demand
LIFEBOAT (UN) 72
INFLATABLE BOATS (UN) 355
TOILET UNITS (UN) 1,849
PURIFIERS (UN) 293
INTEGRATED BRIDGE (UN) 61
CARGO PUMPS(FUEL OIL,DIESEL OIL, LUB. OIL)
(UN)67
CARGO PUMP (DEEP WELL) (UN) 384
MOORING LINES (UN X 200 METRES) 840
CHOCK, BOLLARD (UN) 7,271
ACCESS HATCH (UN) 1,220
VACUUM SEWAGE SYSTEMS (UN) 61
INERT GAS GENERATION UNIT (UN) 53
LIFE BOATS + DAVIT (UN) 72
ARCHITECTURE MATERIALS
(ACCOMODATION PACKAGE) 61
MANUAL OPERATED VALVES (TON) 58,500
PIPES (TON) 9,800
FITTINGS (TON) 7,900
Tanker VesselsMain demands for equipment
Source: Transpetro; Petrobras (AB-LO/TM)
Example of equipment with potential for national
development
+ 198 Large Supply Vessels
by 2020
(almost the same quantity as the current
fleet – 216)
Source: E&P-SERV/US-CONT
OSRVOil Recovery
OSRVOil Recovery
PSVGeneral Cargo + Oil + Bulk + Cement
PSVGeneral Cargo + Oil + Bulk + Cement
TSTugs + Oil Recovery
TSTugs + Oil Recovery
LHSOS Standby + Handling Spy (messenger)
LHSOS Standby + Handling Spy (messenger)
SVSOS Standby
SVSOS Standby
AHTSMaintenence TO´s + DMA´s + New Production Units
Instalation + FPSO`s and NT´s Operation
AHTSMaintenence TO´s + DMA´s + New Production Units
Instalation + FPSO`s and NT´s Operation
UT / PEmergency Cargo / Passenger
UT / PEmergency Cargo / Passenger
55
36
125
21
30
4
38
Current Petrobras Fleet Quantity Future Demand
� 198 Offshore and Provision Cranes
� 198 Vacuum Sewage Systems
� 396 Rescue Boats
� 55,700 Manual Operated Valves
� 44,550 ton of Piping
� 4,800 ton of Fitting
Large Supply VesselsFleet increase by 2020
Demand for 198 vessels to be delivered by 2020
Equipment Demand
Classified profiles (ton) 59.400
Chock fast (UN 300L) 1,584
Directional propulsion system (UN) 396
Transverse thrusters (UN) 396
Generator set (UN) 792
Emergency generator - port (UN) 198
Compressors (UN) 594
Oil Purifier (UN) 396
Oil water separator (UN) 198
Heat exchanger (UN) 792
Fans and blowers (UN) 7,326
Vacuum sewage system (system) 198
Air-conditioning system (system) 198
Fresh water heater (UN) 198
Provision Room (system) 198
Laundry equipment (set) 396
Trailer/mooring winch (UN) 396
Equipment Demand
Provisions crane (UN) 198
Compressors for bulk (UN) 198
Cargo pump (UN) 1,188
Control systems and supervising machines
(system)198
Metal pipes (meters) 1,584,000
Valves (estimated) (pieces) 297,000
Manual Operated Valves (estimated) (pieces) 222,750
Fittings (estimated) (ton) 4,800
Cable Seals (UN) 19,800
Main switchboard (set) 198
Distribution Panels (UN) 3,960
Starters (UN) 1,980
Spotlights and reflectors (UN) 3.960
Navigation lights (set) 198
Aldis lamp (UN) 198
Battery charger (UN) 198
Static Inverter/Frequency Converter (UN) 792
Window Wiper (UN) 4,950
Source: E&P-SERV/US-CONT
Large Supply VesselsMain demands for equipment (1/2)
Equipment Demand
Sound-Powered Telephone (UN) 792
Public Address System (system) 198
Transformers and Rectifiers (UN) 396
Radar (UN) 396
Navigation, communication and signaling
equipments (set)198
Ecosounder (UN) 198
VHF Radio (UN) 792
SSB Radio (UN) 396
Speed log (UN) 198
Automatic Pilot (UN) 198
Satellite navigator+ Ploter (UN) 396
Automation System/Micro Full (system) 198
Dynamic Positioning System(system) (system) 198
Steel doors (UN) 5,940
Ducts of natural and forced ventilation (UN) 594
Windows (UN) 7,524
Guards and wide eyes (UN) 5,940
Equipment Demand
Fixed firefighting system (system) 198
Smoke and heat detectors (set) 198
General alarm (system) 198
Whistle (UN) 198
Magnetic Compass (UN) 198
General bulkheads (m 2) 396,000
Ceiling and bulkhead liners (m 2) 396,000
Flooring (m2) 178,200
Doors class B (UN) 9,900
Anchors (UN) 396
Mooring lines (UN) 396
Mooring cables and trailer (UN) 1,782
Rubber Fenders (UN) 3,960
Motorized service boats (UN) 198
Liferafts (UN) 1,188
Lifebuoys and life jackets (UN) 1,584
Boats transceivers (UN) 1,188
Demand for 198 vessels to be delivered by 2020
Large Supply VesselsMain demands for equipment (2/2)
Source: E&P-SERV/US-CONT
Example of potential equipment
for national development
Source: PNG 2013-17; Sinaval
� 84 Chemical Injection Units
� 84 Offshore Cranes
� 28 Vacuum Sewage System
� 84 Offloading System
� 112 Life Boats + Davit
� 196,000 Manual Operated
Valves
� 56,000 ton of Piping
� 44,800 ton of Fittings
Equipment demand not
yet addressed for 28
Production Units to be
delivery by 2020
Production UnitsFleet increase by 2020
ND: Not defined CO: Cessão Onerosa * Charted Production Unit ** Integrated in Brazil with imported Hull or Modules
Production Units considered for the equipment demand analysis
Operation Startup Timeline for Petrobras Production Units
Abroad/Brazil **
Brazil
To be defined
Abroad
Construction Site
Package/SkidDemand
(units)
ELETRO CHLORINATION UNIT 32
VAPOR RECOVERY UNIT 56
GAS DEHYDRATION UNIT 28
VACUUM DEAERATOR UNIT 28
CHEMICAL INJECTION UNIT 84
H2S REMOVAL UNIT 28
NITROGEN GENERATOR UNIT 28
SULPHATE REMOVAL UNIT 28
ELECTROSTATIC TREATERS PACKAGE 28
PRODUCED WATER TREATMENT 28
FLARE GAS RECOVERY COMPRESSION UNIT 28
FLARE 28
FRESH WATER MAKER 28
SHELL&TUBES HEAT EXCHANGE PACKAGE 28
PLATE HEAT EXCHANGERS PACKAGE 28
PRESSURE VESSELS / SEPARATORS PACKAGES 28
CENTRIFUGAL PUMPS PACKAGE 28
SEA WATER LIFT PUMPS PACKAGE 28
Package/SkidDemand
(units)
WATER INJECTION PUMPS PACKAGE 28
WELL SERVICE PUMP PACKAGE 28
RECIPROCATING PUMPS PACKAGE 28
POSITIVE DISPLACEMENT PUMPS PACKAGE 28
FILTERS PACKAGE 28
PIG LAUNCHERS & RECEIVERS PACKAGE 28
MECHANICAL HANDLING EQUIPMENT PACKAGE 28
ICSS – INTEGRATED CONTROL & SAFETY SYSTEM 28
HYDRAULIC POWER UNIT - HPU 28
FISCAL METERING SKID 28
ELECTRICAL AND AUTOMATION MODULE 28
HVAC SYSTEM 28
EXPORTATION GAS COMPRESSION UNIT 28
CO2 COMPRESSION UNIT 28
MAIN GAS COMPRESSOR 28
INJECTION GAS COMPRESSION UNIT 28
MAIN TURBOGENERATOR UNIT 28
Demand for the 28 Production Units to be delivered between 2015 and 2020
Production UnitsMain demands for equipment – Topside
Source: PNG 2013-17; Sinaval
Equipment Demand
COMPRESSOR 588
PRESSURE VESSEL (Scrubber/Separator/K.O.Drum) 1.736
TANK 756
CONTROL PANEL (Distribution panel) 2.324
PUMPS 2.912
HYDROCYCLONES / GAS FLOTATION 196
FILTER 616
SHELL&TUBES HEAT EXCHANGER 1.316
PLATE HEAT EXCHANGER 504
MECHANICAL HANDLING EQUIPMENT 2.968
OIL DEHYDRATOR / PRE-OIL DEHYDRATOR 56
OIL DEHYDRATOR DEGASSER / PRE-OIL DEHYDRATOR DEGASSER 56
PIG LAUNCHERS & RECEIVERS 672
CONTROL, SHUTDOWN, CHOKE, PRESSURE SAFETY, DELUGE VALVES 22.400
MANUAL VALVES (un) 196.000
PIPING (ton) 56.000
FITTING (ton) 44.800
CABLE (Electrical/Instrumentation/Telecom) (km) 14.000
INSTRUMENTATION (Transmitter/Gauge/Indicator) (un) 56.000
Production UnitsMain demands for equipment – Loose Equipment
Source: PNG 2013-17; Sinaval
Demand for the 28 Production Units to be delivered between 2015 and 2020
EquipmentDemand
(units)
OFFSHORE CRANE API-2C (50T) 84
ALUMINIUM HELIDECK 28
LIFEBOAT & DAVIT 112
RESCUE BOAT & DAVIT 112
FOAM FIREFIGHTING SYSTEM 28
CO2 FIREFIGHTING SYSTEM 28
OFFLOADING SYSTEM 56
INERT GAS SYSTEM 28
SEWAGE TREATMENT & VACUUM UNIT 28
AUXILIARY & EMERGENCY DIESEL GENERATOR 56
DIESEL FIRE WATER PUMP 56
BALLAST PUMPS 112
COOLING WATER PUMPS 56
FRESH WATER GENERATOR 56
PORTABLE WATER GENERATOR 56
EquipmentDemand
(units)
FIRE DETECTION SYSTEM 28
ENVIRONMENTAL & POSITIONING SYSTEM 28
NAVIGATION AID SYSTEM 28
OFFLOADING SYSTEM 28
MOORING SYSTEM 112
PULL-IN / PULL-OUT SYSTEM 28
SUBMERGED CARGO PUMPS 392
SUBMERGED DEBALLAST PUMPS 168
CONTROL VALVES SYSTEM (un) 5.600
HELICOPTER REFUELING SYSTEM 28
DIESEL PURIFIER 28
VAC SYSTEM 28
ACCOMODATION PACKAGE 28
AUTOMATION & ELECTRIC PACKAGE 28
Production UnitsMain equipment demand – Hull
Source: PNG 2013-17; Sinaval
Demand for the 28 Production Units to be delivered between 2015 and 2020
Example of equipment with
potential for national development
� 28 Derrick Structure
� 28 Traveling equipment
� 28 Choke and Kill Manifold
� 28 sets of Risers
� 28 BOP (parcial)
� 28 sets Eletrical System
� 168 Main Diesel Generators (parcial)
� 28 Emergency generators
� 84 Deck Cranes
� 168 Azimut Thrusters
� 2,716 Pumps
� 840 HVAC System
� 28 Accomodation
+7
+14
+1
Drilling RigsFleet increase by 2020
Equipment demand not
yet addressed for the 28
drilling rigs to be delivery
by 2020
Source: Petrobras; Sinaval
Drilling rigs considered for the
equipment demand analysis
Petrobras Drilling Rigs Startup Timeline
BrazilAbroad
Construction Site
+7 +7
+1
+6
Drilling RigsMain demands for equipment – Drilling Package
Demand for the 28 Drilling Rigs to be delivered between 2016 and 2020
Source: Petrobras; Sinaval
Equipment Demand
ELECTRICAL & INSTRUMENTS AUTOMATION SYSTEM (ESD,fire/gas detection, Ship Sever ,electrical power (transfomers/swith
borders) (System,UPS system)28
HEAVE COMPENSATION SET 28
TOPDRIVES & ASSOCIATED EQUIPMENT(907 mtx 2x857 KW) 28
VERTICAL PIPEHANDLING – STANBUILDING 28
TRAVELING EQUIPMENT – GENERAL 28
DRAWWORKS AND MACHINERY(8508 KN /10056 KN) 28
ROTARY TABLE & ASSOCIATED EQUIPMENT(47,5 KN, 40 rpm) 28
HYDRAULIC ROUGHNECKS FOR WELL CENTRE & STADBUILDING 28
RISER & PIPE RACK HANDLING SYSTEM 28
HYDRAULIC POWER UNIT(4x 150 KW + 1x 9 KW) 140
MUD SYSTEM (Pums, accessories, mixer)7500 psi x 4 un. 28
CHOKE & KILL MANIFOLD 28
DRILLERS CONTROL CABIN & CONTROL SYSTEM 28
BOP / XMAS TREE TRANSPORTATIO / HANDLING SYSTEM 28
RISER TENSIONING SYSTEM 28
BULK MUD & CEMENT SYSTEM 28
SUBSEA PACKAGE 28
Drilling RigsMain demands for equipment – Ship Package
Source: Petrobras; Sinaval
Demand for the 28 Drilling Rigs to be delivered between 2016 and 2020
Equipment Demand
ELECTRICAL & INSTRUMENTS AUTOMATION SYSTEM (ESD,fire/gas detection, Ship Sever ,electrical power (transfomers/swith
borders) (System,UPS system)28
MAIN DIESEL GENERATORS SETS(7680 KW X720 RPMX11000v) 168
EMERGENCY GENERATOR SET (1180 KW x1800 rpmx600V) 28
DECK CRANE-Lattice boom 25tx42m 84
DECK CRANES-KNUCKLE BOOM -25TX45M + 1X85T X19M 56
AZIMUTH THRUSTERS(4500 kwX4,50M Dia) 168
ANCHORING & MORING EQUIPMENTS(electrichal hyd. Driven) 28
PUMPS( centrifugal,Pneumatics,Positive displac.) 2,716
HVAC SYSTEM (Main machines) (un) 84
HVAC SYSTEM (Self-container) (un) 840
ACCOMODATION MODULE (Persons) 28
PIPING ( ton) 16,970
FITTINGS (ton) 11,030
CABLE (Electrical / Instrumentation / Telecom) (km) 22,400
VALVES (ton) 21,000
Source: COPPE/UFRJ
Technological Development Index of the Shipbuilding Industry(International Benchmarking)
Knowledge Areas
Construction and Assembly
Edification and Outfiting
Product and Process
Engineering
Management and Organization
Development Level High (5)Low (0)
Main International
Shipyards
Develop adequate resources for the
transition between the current concepts
and future demands
Implement new technologies in Brazilian
shipyards in order to improve product
quality and reduce construction time
Challenges
Sustainability in the Local Content increaseBrazilian Shipbuilding Industry Competitiveness
Sustainability in the Local Content increasePROMINP 2013 - Technological Excelence Center for Shipbuilding and Industrial Assembly
Technological Excelence
Center for Shipbuilding and
Industrial Assembly
aware of the
problems and
possible solutions
solutions
incorporation by companies
What exists?
Industry Challenges
Implementation
Instrument of
mapped solutions in
companies
What we
need?
Technological Center Objectives
1. Prospect, generate and provide
technological solutions in the state
of the art
2. Provide technological services to
companies in the implementation of
solutions available
3. Be the repository of knowledge
and experience accumulated
4. Qualificate professionals
specialized in technological
solutions available
� PROMINP and Petrobras’ Business Plans have fostered the Oil and Gas
Industry in Brazil;
� Local Content Policy is a requirement from the Government and is a
consolidated practice for projects in Exploration and Production;
� The challenges to put the Pre Salt fields into operation are known but the
Maritime Industry plays a key role considering the demands;
� The average Local Content today for E&P Projects range between 55% and
65%. There are plenty of opportunities for foreign companies wishing to
establish in Brazil;
� The association between brazilian and foreign manufacturers is the best
approach as to provide the solutions for technology bottlenecks.
Conclusions