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Engineering Procurement Construction Building Tomorrow Now Towards a better world

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Page 1: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

EngineeringProcurement

Construction

Building Tomorrow Now

Towards a better world

Page 2: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

Profile FATA EPC is a division of FATA SpA (a Finmeccanica Company), a leading, diversified, industrial group of companies operating in the field of industrial plant engineering, procurement and construction.

Besides holding a unique position as a manufacturer of all the technology and equipment required in its traditional operating sectors, FATA EPC has developed an outstanding capability in general contracting based on over 50 years experience, provid-ing customized, state-of-the-art technology and enviromentally consistent solutions for its various industries:

•Primary aluminium smelters

•Downstream aluminium projects

•Oil & Gas

•Power generation plants

“Our mission, by using our human, financial and intellectual resources in a teamwork environment, is to execute EPC contracts using the latest state of the art tech nology, to deliver on schedule competi tively priced quality products, and to strive for continual improvements in quality, technology, safety and Customer’s satisfaction

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Page 3: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

From feasibility studies to commercial operations •Surveys on products and raw materials markets, energy

and infrastructures, with relevant economical assessment

•Project development – including feasibility study, technology and plant concept

•Provision of financial support to projects worldwide (project financing, structured financing, syndicated international loans)

•Definition of technology, optimum plant design criteria and environmental impact

•Engineering, procurement and project management

• Construction and start-up, starting from site geological surveys – whenever required – and civil works u p to complete installation and commissioning

• Plant operation, staff training and management support

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Page 4: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

Focus on time, cost and quality •Project management and project

engineering based on state-of-the-art iT tools

•Engineering high performance achieved through discipline integration and proven planning and control procedures

•Equipment procurement and delivery of updated and innovative technology from world class suppliers

•To express our commitment to achieving and maintaining our leading position, we have implemented the UNi EN iSO 9001:2000 Quality management System to allow for continued growth, improve-ment and technological advancement

•HSE - Strong commitment - Zero tolerance

ISO 14001

OHSAS 18001

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Page 5: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

Customized site organization optimizing local resources•Full turnkey schemes, starting from site geological surveys and

civil works, up to complete electro/mechanical installation, commissioning and start-up

•Assistance to the Customer in subcontracting the site civil and erection works and supervision of the site works and commissioning

•Skilled site staff working in the frame of well proven HSE, QA/QC, planning and control procedures

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Page 6: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

PPrimary Aluminium Smelters

•Brown and green field projects through strategic associations with partners carrying the technology know-how or through Customers already holding licences on their existing plants to be expanded

•Project development from feasibility study to commercial operations

•Project management and project engineering based on state-of-the-art IT tools

•Construction with customized site organization with the optimization of local resources

•Operation and maintenance organization, including operating procedures, staff training and spare parts management

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Page 7: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

QATALUMPrimAry AlUmiNiUm SmElTEr mESAiEED - QATAr

ANODEBAKINGPLANT• Technology supplied by Pechiney

• ABF capacity: 368,000 anodes per year

• ABF has 7 fires - 116 sections

• ABF fuel is natural gas

• ABF fume treatment by dry scrubbing

• Green anode storage: 18,000 anodes

• Baked anode storage: 13,000 anodes

• Anode storage and retrieval by automatic crane

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Page 8: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

PPrimary Aluminium Smelters

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Page 9: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

QATALUMPrimAry AlUmiNiUm SmElTEr mESAiEED - QATAr

CASTHOUSE•Technology supplied by Norsk Hydro

•Capacity:-Extrusion ingot, 350,000 tonnes per year, vDC billet caster

- Foundry ingot, 275,000 tonnes per year, 10 and 20 kg ingot casters

•Hycast hot metal alkaline removal, in line filters and degassers

•Automatic casting sequencing

•All equipment fumes treated by dust collectors

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Page 10: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

PPrimary Aluminium Smelters

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Page 11: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

IMIDROPrimAry AlUmiNiUm SmElTEr BANDAr ABBAS - irAN

•Second potline expansion of the Almahdi Aluminium Smelter in Bandar Abbas

•Technology (provided by imidro): Dubal D20, 240kA, 228 pots, 20 anodes/pot, 13.6 kwh/kg Al, Fluid Flow alumina feeding system

•Production capacity: 147,000 tons/year of aluminium

•Potline n° 2 is made of two potrooms built at ~32 m distance, having ~750 m length and ~20 m width

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Page 12: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

COMPLETE TURNKEY PLANTSCustomer Country PlantType OrderNational metal works Corp. Ethiopia mechanical Factory 1985

Annapurna Foils India Aluminium Foil Flexible Packaging 1985

Technopromimport Ussr Processing & Packaging Plant 1985

Prommashimport Ussr Cartons Products 1986

Prommashimport Ussr 4 Steel & Aluminium Coating & Finishing Plants 1986

Prommashimport Ussr Packaging Plant 1986

Grafobal Czechoslovakia Packaging Plant 1988

Sovitalprodmash Ussr Plant for modular Cold rooms 1988

Sayanal Ussr integrated Aluminium Foil Plant 1990

mashinoexport Gomel Bielorussia Packaging Plant 1991

Chengdu Aluminium Foil Plant P. R. of China Casting, rolling & Finishing Plant 1992

Kemerovo region Administration C.I.S. integrated Small industries Complex 1993

Krasno yarsk metallurgical Plant C.I.S. Casting, rolling & Finishing Plant 1995

Kombinat Zalk Ukraine Casting, rolling & Finishing Plant 1995

international Aluminium Prod. India Casting, rolling & Finishing Plant 1996

yunnan Xinmeilu Foil Co. P. R. of China Aluminium Foil Plant 1996

ministry Of Agriculture C.I.S. Packaging Plant 1997

Almexa Aluminio S.A. Mexico Aluminium Plant Upgrade 1998

Bharat Aluminium Co. India Casting, rolling & Finishing Plant 1998

Alumpars Iran Nr. 2 Foil rolling mills 2000

Aceralia Trasformados Spain Coil Coating line 2000

Hezar Aluminium ind. Co. Iran Foil & Converting Plant 2001

Alumpars Iran Upgrade of Casting & rolling Plants 2003

imidro Iran Aluminium Smelter (110,000t/y) 2004

AEN - Piemonte Energia Italy B.O.P. of 400 mw Power Plant (leinì) 2005

AEN - Tirreno Power Italy B.O.P. of 800 mw Power Plant (vado ligure) 2005

AEN - Torino Italy B.O.P. of 400 mw Power Plant (moncalieri) 2005

AlA Italy Casting & rolling Plant 2005

imidro Iran Aluminium Smelter Extension 2006

Saba Pei - Zargan Iran 648 mw Simple Cycle Power Plant 2006

Qatalum Qatar Casthouse 2007

Qatalum Qatar Anode Baking Plant 2007

Torino Nord Italy Power Generation Plant 400 mw 2009

OArC Oman Downstream Aluminium Project 2011

FATA EPC Main Reference List

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Page 13: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

OARCOman Aluminium rolling Company

DOwNSTrEAm PrOjECTS SOHAr - OmAN

• Complete latest state-of-the-art technology in casting, rolling and finishing facility on a full EPC basis

• 160,000 tons per year

• Facility includes a Hazelett Caster, and FATA Hunter, division of FATA SpA, will supply a hot rolling mill along with world-class cold rolling and finishing equipment

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Page 14: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

POil & Gas

FATA is listed in Engineering News Record’s (ENR) Top 200 International Contractors. In partnership with Enereco, FATA EPC provides complete, turnkey EPC facilities and EPCM services to the Oil & Gas industry worldwide.

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Page 15: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

Oil & GasExtensive experience in the upstream petroleum industry, which processes, stores and transports products such as crude oil, natural gas and liquefied natural gas (lNGs), production water and sulphur. Our Oil & Gas Capabilities:

•Petrochemical Facilities

•lNG Facilities

•refineries

•Oil/Gas/water Pipelines

•Oil/Gas Separation

•Oil/Gas Terminals

•Tank Farms

•Pumping Stations

•Compression Stations

•Gas Gathering Stations

•H2O Treatment/injection

•loading/Unloading Facilities

•Power Generation

PURCHASEDESCRIPTION REQUISITIONS

PO’SSHIPMENTS

GRN’SOS & D’S

ENGINEERING

PIPINGELECTRICALINSTRUMENTATION

PROCUREMENTMATERIALCONTROL

MECHANICALCIVILSTRUCTURALPIPINGELECTRICALINSTRUMENTATION

ENGINEERING PROCUREMENT FIELDMATERIALCONTROL

MATERIALCONTROL

M AT E R I A L S M A N A G E M E N T

MATE R IAL S MANAG E ME NT SYSTE M

• Drawings• Specs• Quantities• Unique Identi�ers• BOMS• Reporting

• 3rd Party Import• Pipe Specs• Quantities• Parts

• Requisitioning• Tagged Items• Bulk Commodities• Reporting

• 3rd Party Import• Requisitions

• Supplier Information• Procurement Planning• Request for Quotes• Blanket Orders• Purchase Orders• Expediting• Logistics• Receiving (GRN’S)• OS & D’S• Reporting

• 3rd Party Import• Receiving (GRN’S)• Requisitions

• Warehousing• Inventory Control• Allocate & Reserve

AUTOCADDesign Model

ERP SystemACCESS - SQLTEXT - EXCEL

SUPPLIERFTP

COST ACCOUNTING

System Interfaces Platforms PO’S

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Page 16: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

•Turnkey realization of simple or combined cycle power plants in association with worldwide referenced turbine manufacturers

•Design and supply of the balance of plant, including civil works and electro-mechanical erection

PPower Generation Plants

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Page 17: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

•Vado Ligure Power Plant - Savona - Italy repowering of an existing 320 mw steam turbine by means of a 2+1 combined cycle plant, for a total electrical power capacity of about 780 mw

•Moncalieri Power Plant - Turin - Italy1+1 combined cycle, with steam extraction from a 140 mw existing steam turbine for district heating, for a total electrical power capacity of about 380 mw and a DH capacity of about 260 mw

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Page 18: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

PPower Generation Plants

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Page 19: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

•Leinì Power Plant - Turin - Italy1+1 combined cycle, with steam extraction from steam turbine for district heating, for a total electrical power capacity of about 380 mw and a DH capacity of about 170 mw

•Torino Nord Power Plant - Turin - ItalyCombined Cycle Power Plant, 400 mw power output, 270 mwt district heating load, based on 1 X 94.3 A Ansaldo Gas Turbine

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Page 20: Engineering Procurement Construction - Fata · PDF fileFocus on time, cost and quality • Project management and project engineering based on state-of-the-art iT tools • Engineering

FATA GULF Co. W.L.L.IBA Building - C-Ring Road Ground Floor Office G5 P.O.Box 22851 Doha - Qatar Tel. +974 442.708.35/36 Fax +974 443.142.98

FATA EPC South Africa Branch82 Grayston Drive 4th Floor - Sandton 2196 Johannesburg Republic of South Africa Tel. +27 (0)11 7796.916 Fax +27 (0)11 7796.836

FATA GULF Oman BranchOffice no. 704 - Al Khaleel Building Bldg. no. 439 - Way no. 4006 North Al Ghubrah P.O. Box 380 - P.C. 119 Muscat - Sultanate of Oman Tel. +968 24.61.55.88 Fax +968 24.61.55.57

FATA EPC Division of FATA S.p.A.Str. Statale 24, km 12 10044 Pianezza (TO) Italy Tel. +39 011 9668.1 Fax +39 011 9679.220 www.fataepc.com [email protected]

Building Tomorrow Now

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