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Engineering

Community

Conference 2017MOM Portfolio Overview

Restricted © Siemens 2017

May 2017 Restricted @ Siemens

PLM & MOM - Build Digital “Twins”, unifying virtual and real worlds

May 3 – May 5 2017


The evolution toward Industry 4.0

Key words:

•Collaborative

Engineering

•Collaborative

Manufacturing


Digital Enterprise Suite –

Siemens’ answer to customer requirements

Totally Integrated

Automation

MindSphere

Product Lifecycle

Management

Manufacturing

Operations Management

Teamcenter


AS – Advanced Scheduling

MES – Manufacturing Execution Sys.

QMS – Quality Execution Systems

SCADA- Supervision, Control and Data Acq.

AP – Advance Planning

MRP – Material Requir. Planning

RM – Raw Material Receiving

IGQ – Incoming Good Quality

LOG – Material Logistics

………

CAD – Computer Aided Design

CAE – Computer Aided Engineering

CAM – Computer Aided Manufacturing

FEA – Finite Element Analysis

PDM – Product Data Management

QUA – Quality Planning

………

Manufacturing IT Domains @ Industrie 3.0

System Integration

A traditional IT environment is made of separated

solutions integrated via some specific connections.

Those are primarily about sharing of Data.

No Processes are shared

Moreover, behind systems there are organizations.

And often they do not share processes as well.

Product & Process Engineer & Plan Supply Chain Management

Manufacturing Operation Management

Automation


Manufacturing IT Domains @ Industrie 4.0

Collaborative Environment

In a Industry 4.0 context the IT solutions are no longer

isolated silos but they share Manufacturing Processes

which go far beyond the capabilities of any single

(silo) solution.

That provides “emerging capabilities” enabling to

reach higher effectiveness, time to market and agility.

In this new set-up the different company departments

share collaborative practices.

Automation

CAD – Computer Aided Design

CAE – Computer Aided Engineering

CAM – Computer Aided Manufacturing

FEA – Finite Element Analysis

PDM – Product Data Management

QUA – Quality Planning

………

Product & Process Engineer & Plan

AP – Advance Planning

MRP – Material Requir. Planning

RM – Raw Material Receiving

IGQ – Incoming Good Quality

LOG – Material Logistics

………

Supply Chain Management

AS – Advanced Scheduling

MES – Manufacturing Execution Sys.

QMS – Quality Execution Systems

SCADA- Supervision, Control and Data Acq.

Manufacturing Operation Management


Digital Twin

The next level of Digital Enterprise Software Integration


The Digital Enterprise Architecture

Design

Engineering

Manufacturing Operations

Management

Automation - SCADA

Teamcenter

Simulation &

Test

Manufacturing

Engineering

Product Lifecycle

Management

Run-Time Manufacturing Operations Service Bus

Lifecycle

Analytics

Manufacturing

Execution

System

Quality

Execution

System

Advanced

Planning &

Scheduling

Te

am

cen

ter

SLM

Enterprise

Manufacturing

Intelligence

Visualization/Graphics Bus (JT + Atlas + Augmented Reality)

Production Execution


Build Digital “twins”, unifying virtual and real worlds

BOM – BOP - EWI validation via simulation


Build Digital “twins”, unifying virtual and real worlds

Code & Wiring

Diagram

Generation

…and that is…

The SIEMENS

Digital EnterpriseVirtual Commissioning

with Hardware in the Loop


MOM @ Glance and collaboration with PLM

May 3 – May 5 2017


Build Digital “twins”

Work Oder Management

BOP

Productions orders are imported from ERP

(Planning System) and they are associated

to the Bill of Operations (BOP) exposed to

the system from PLM via the Digital Twin.

Every step of the BOP contains:

1. Its BOM

2. Its EWI

3. Its Documentation

4. Its Part Program or Machines

Parameters (if needed)



EWI & Documents

At any time a step of a BOP is

activated and executed, the relevant

documentation as well as EWI are

shown to the operator(s)

All this information (documents,

drawings and 3D simulations) are

exposed at the right time and at the

right workstation, in synch with the

execution of the Production Order.

Information is shared by PLM via

Digital Twin



Machine Set-up

At any time a step of a BOP isactivated and executed, therelevant Part Program or MachineParameters are downloaded to themachine, in synch with theexecution of the Production Order.

Information is shared by PLM via

Digital Twin



Material Consumption (Material Track & Tracing and Genealogy)


activated and executed, all

Materials used are traced (either

manually by Operator or

automatically via barcode reader or

RFID), and current actual

consumption is compared with

what planned by PLM.

This activity can be supported by

EWI and drawings exposed from

PLM via Digital Twin.



Quality Data Collection


activated and executed, Quality-

relevant data are collected (either

manually by Operator or

automatically from measuring

machines), and current actual

values are compared with what

planned by PLM.

This activity can be supported by

EWI and drawings exposed from

PLM via Digital Twin.



Non Conformances & Defect Declaration

At any time a defect is detected, MES raise a non conformance, and Operator attention is required.

Usually Operator is required to categorize and manage it.

This activity is supported by a defect catalogue exposed from PLM via Digital Twin.



As-Built Report & Genealogy

All the information gathered during

operations generate the As-Built Report.

That provide information such as:

• Consumed Materials

• Quantity

• Material definition

• Batch ID or Serial Number

• Genealogy

• Used Work Center

• Acquired Data Collection

• Used Tools

• Tool definition

• Quantity

• Non-Conformances

• Operators involved

• Role

• Start/End activity time

• OEE and KPI’s

• Etc..



MOM Process – As Built Information back to Engineering (CAPA)

As-Built Information is sent to

Engineering, enabling CAPA (Corrective

And Preventive Actions) practices.

CAPA implements systematic

investigations of the root causes of the

identified problems, in an attempt to

- prevent their recurrence (for corrective

action) or

- to prevent their occurrence (for

preventive action).


MOM Portfolio - Overview

May 3 – May 5 2017


Current portfolio – Best in class applications

Siemens Manufacturing Operations Management Portfolio

QMS(Quality Management System)

MES(Manufacturing Execution System)

APS(Advanced Planning & Scheduling)

EMI(Enterprise Manuf. Intelligence)

• SIMATIC IT MES

• SIMATIC IT Unicam

• QMS Professional

• CALVIN (Gage and Calibration/

Measurement System Analysis)

• Compliant Pro

• SIMATIC IT PreactorAdvanced Planner

• SIMATIC IT PreactorAdvanced Scheduler

• SIMATIC IT UA MI Manufacturing Intelligence


Top customer references

Product overview –

SIMATIC IT UA DM – MES for Discrete Manufacturing Industries

Main functions

• Order Processing and Execution

• Material and Tool Management

• Electronic Work Instructions

• Non Conformance Management

and Redlining

• Quality Sentencing

and Escalation

• ERP Integration

• Automation Integration

• As-Built Generation

A&D Med.

Devices

F&B/

CPG

Tires

Manuf..

Pharma Chemi-

cals

Automotive

OEM

Automotive

FTS

HT/E PCBA Machinery/

HE

Semicon-

ductors

• MT Aerospace

• CNH Industrial

• ITP

• IHI

• Ferrari

• Airbus

• Kuka

• Rolls Royce




SIMATIC IT Preactor AS / AP (Advanced Scheduler / Planner)

Main functions

• Production sequence on

production demand

• Predicts effects of change

in production, interruptions,

machine breakdown, scrap

• Reacts to real time

production efficiency

• Supports decisions

• Overtime

• Order prioritization

• Split production batches

• Due Date Negotiation

• Order Promising (CTP/ATP)

A&D Med.

Devices

F&B/

CPG

Tires

Manuf..

Pharma Chemi-

cals

Automotive

OEM

Automotive

FTS


HE

Semicon-

ductors

• Lonza

• Boots

• Alstom

• Takata

• Technip

• WOW Nutrition




QMS Professional – Quality Management System for Discrete Manufacturing

Main functions

• Advanced Product Quality

Planning (incl. FMEA

and Control plan)

• Supplier Quality (incoming goods

inspection/supplier assessment/

supplier Audit and complaints)

• Production Quality (inspection

planning/inspection during

production, statistical process

control (SPC))

• Compliance management

(customer/supplier/internal)

• Audit (supplier/internal)

A&D Med.

Devices

F&B/

CPG

Tires

Manuf..

Pharma Chemi-

cals

Automotive

OEM

Automotive

FTS


HE

Semicon-

ductors

• Porsche

• TRW Automotive

• Daimler

• Ceramtec

• Federal Mogul

• BMW

• Viega

• Mack




SIMATIC IT Unicam – MES and New Product Introduction for Electronics

Main functions

• Integrated NPI and MES

for electronic PCB and

Box Production

• Common NPI process for

Multi CAD, Multi Vendor,

Multi Process

• Full Traceability for Electronic

PCB and Box

• Standardized shop floor

manufacturing instructions

• Powerful online Reporting

and Alarms for WIP, Process,

Quality, Material and Repair

A&D Med.

Devices

F&B/

CPG

Tires

Manuf..

Pharma Chemi-

cals

Automotive

OEM

Automotive

FTS


HE

Semicon-

ductors

• Continental

• BOSCH

• Liebherr

• Flextronix

• Brose

• Renishaw

• Cosmosupplilab

• Jabil


Thank you !

Alberto Damasio

Portfolio Development

Manufacturing Operations Management EMEA

DF PL S&SE EU MOM PFD

Via Enrico Melen 83

16152 Genoa, Italy

Mobile: +39 335 6432490

E-mail:

[email protected]

siemens.com

May 3 – May 5 2017

Questions

Answers

mailto:[email protected]