engineering 4 · immersive engineering immersive construction planning dr.-ing. manfred dangelmaier...

© Fraunhofer IAO, IAT Universität Stuttgart

Engineering 4.0Digital Product CreationImmersive EngineeringImmersive Construction Planning

Dr.-Ing. Manfred Dangelmaier

50th IMIA Conference Munich, September 6th 2017


1Digitization andEngineering 4.0

2Digital ProductCreation

3ImmersiveEngineering

Overview

4ImmersiveConstruction


Megatrends as Drivers of ChangeMore dynamic with high pace of change

Challenges: Diversity Individualization Work-Life Integration Healthy Life Skills Shortages

DemographicChange

Challenges: Internationalization Change of Sales Markets Distributed Value Creation Competing Interests Migration Flows

Globalization/Glocalization

Challenges: Hyper Connectivity IT Security and Standards Digital Competence New Job Profiles HMI/HRC, VR/AR Systems

DigitalTransformation

Swept clean: 647.000 vacancies

in Germany

Wissensansturm:31 Million highly qualified

migrants in OECD countries (2001-2011)

Every 5th company intends tointroduce 3D Printing, every 9th

Virtual Reality

Source: Handelsblatt, Februar 2017; Bitkom, August 2016; OECD, Dezember 2016


Digital Transformation New technologies in all domains and sectors

Additive Manufacturing3D PrintingNew business models, Lot size 1

Industrie 4.0Internet of Everything, CPSHighly connected digital world

Alternative EnergiesSmart Grids, E-Mobility,Sustainability

Smart MobilityAutonomous driving, DronesOptimization of traffic / logistics

VirtualizationAugmented/Virtual RealityCombining physical and virtual worlds

Digital TwinsMotion CapturingRealtime Data, Ergonomics

Artificial IntelligenceCognitive Systems, Innovation in HMI, HRC

Big Data AnalyticsIntelligent algorithms, Bots, Smart Data

BlockchainBitcoins, Transformation of transactions

Neuro TechnologyBrain-computer interfaces,User centered system design


Hightech-Topics 2017 from ICT PerspectiveAI gains – Digital Platforms ranked 6 as newcomer

67%IT Security

Cloud Computing

Internet of Things

Industrie 4.0

Big Data

Digital Platforms

Mobile Computing

Enterprise Content Mgt.

Artificial Intelligence

Digital Health

60%

55%

50%

41%

32%

31%

28%

21%

21%Quelle: Bitkom-Branchenbarometer, 2/2017

2017: new

2016: rank 23

1

2

3

4

5

6

7

8

9

10


2000 Jahr2005 2010 20152002

IntroductionUMTS

Introduction UMTS Broadband

2013

40% of Germans age > 14 own a smartphone

2020……

50 Bio.* internet-

connecteddevices

*Quelle: Estimate by Ericsson

P h a s e 3

• Electronic Deveices and Machines become connected• Broadband, New Internet Protocol IPv6

Ubiquitous Connectiv ity

P h a s e 2

• From 2007: Dissemination of Smartphones (and Tablets)• Mobile Use of Web for the Mass Market• High Potentials for Mobile Web

Mobile Web Access

Internet Access forWorkstations & Laptops

P h a s e 1

Digitization as an (R)evolutionConnectivity comes in phases


The 4. Industrial RevolutionEven the 3rd was part of the digital transformation

First mechanicalweaving loom 1784

1. Industrial Revolution - Mechanizationthrough mechanical manufacturing facilities driven by hydro and steam power

2. Industrial Revolution – Mass productionthrough implementation of mass production based on divided labourutilizing electricity

Production lineFord, 1914

FirstProgrammableController

(SPS) »Modicon 084« 1969

3. Industrial Revolution - Automationthrough the use of electronics and IT for further automation of manufacturing

4. Industrial Revolutionbased on Cyber-physicalsystems

End of 18. C Beginning 20. C Beginning 1970s Today

De

gre

eo

f co

mp

lex

ity

Source: DFKI

»Smart Factory«


Engineering 4.0Transformation from sequential to closed-loop PLM

Business model integration

Lifecycle thinking

Bridging the gaps

Big data and digital persistence

Closed loops

Product

Design

Product

Development

Manufacturing

Conceptualization

Production

PlanningProduction

Useful

Life





Overview



Trends in Digital Product DevelopmentEverything related to digitization

DeveloperProduct

CommunityProduct

PhysicalProduct

• Public Participation

• Participatory Design

• Open Innovation

Diverse and Distributed Interaction

Desktop asAccess to ICT

CyberphysicalServices

• Mobile Devices

• AR

• Multi-Display Environments

• X-as-a-service

• Embedded Systems

• Mobility as a service

SegmentedICT

AsymptoticConvergence

• Individualization / Customization

• Industrie 4.0

• Immersive Environments

• Interdisciplinary Product Creation

• Rapid Manufacturing

• Big Data

• Lean vs. Customized PLM

• Semantic Data / Ontologies

• Visual Analytics / Data Mining


MechanicalPhysical, mechanisized

MechatronicalMechanics & Electronics

CyberphysicalMechanics & Elektronics & Software & Connected & Existence in the Internet

X as a serviceProduct becomes a Service

Change of Product ConceptThe nature of the product changes from physical to service

Physicality

Complexity

Multi-disciplinarity

r

r

Embedded Mechanics & Electronics & Software

Sources: Kaiser, MEV Verlag, Miele, Ikea


The „Internet of Things“Products go online

Who communicates?

Technological Prerequis ites

RFID Tags= Smart

Localization Technology

Sensors & Actuators

IPv6Large address space

for smart objects

Data Analytics

All objects internet-enabled ICT: Common standards & interfaces

Cloud Technology

Why? Best possible networking of physical and digital world Added values: s implification, rationalization and enhancement of human

private and working life by embedded systems

Machine2Machine (M2M) Person2Machine (P2M) Thing2Machine (T2M)


Digital PlatformsProduct and manufacturing data plus collaboration via internet and cloud

Kompetenz-Zentrum für Digitalisierung

PorscheDigitalGmbH

Innovation HubFuture

TransportationSystems


APPsist

Change of interaction with products and within Work 4.0

ERP

MES

Field

APPsist - CloudDATA

AI

KNOWLEDGE

INFORMATION

eLearning eSupport

MACHINE DATAOPERATION DATAUSER DATAOPERATING DATA

HCI

USE CASES

HMI

USE CASES


KapaflexCyFlexibility in manufacturing through Social Media approach

Order: 50 drives until Monday

I can take a shifton Saturday.

Saturdaynot feasible for me.

Additional shift on Saturday

Assignment Request

on Smartphone

»Master Cockpit«for Assignment Requests


Open Innovation and Crowd EngineeringOpening product creation processes for external actors

RoboPORT-PlattformManufacturing

Customers FreelancersDevelopment

Service Providers

Suppliers ManufacturingService

Provider

FabLabs & Makerspaces

Product Creation Process

RoboPORT Platform

Design & Manufacturing Ideas | Innovations | Services | Knowledge | Capacities | Experience

ProductIdea


Individualized Products through Mass PersonalizationCombining automatic and experience-based product configuration

Generic User Model

Generic Product Model

Instantiated User Model

PersonalizedProduct Model

User BehaviorUser Decisions

Model-supported Automatic Product Configuration

Experience-supportedProduct Configuration by User/Customer

User Data

FinalProduct

AutomaticConfiguration

Configuration in V/AR

Scalable Inclusion of User/Customer

Tools/Functions

Data/Models


Automating Knowledge Work: amePLMAdvanced Platform for Manufacturing Engineering and Product Lifecycle Management

Starting point: information ecology as allegoryto address the levels

Humans (employees)

Process

Information Technology

Essential elements of the solution

Open engineering platform

Access to distributed information

Continuous processes and workflows

Specific support tools for the engineeringof products and production systems

Ontology as

Interoperable data model

Common project glossary


Manyfold Barriers to DigitizationIn the medium term, the human is not replaceable





Overview



Future WorkspacesWorking in ubiquitous Mixed Realities


Facebook is out – Virtual Reality is in

Technology Review 2/2015, p. 97 29.01.2015 (translated from German)

Trends 2015 In: Virtual Reality , smart environments, home cinema smartphonesOut: Facebook, driving yourself, pressingbuttons, Windows PC


Virtual Reality - Not Really an InnovationThere is already a history (example IAO)

Lightning 2

1991 1993 1995 1997 1999 2001 2003

CAVEEEHMD andData Glove

HyPI-6Personal Immersion

Lightning 1

Lightning L3

2005

PIcasso

Virtual Drive (Driving Simulator)

2007 2009 2011

VRfxVirtuelle Bemusterung

ZVE


Immersive Engineering

Car clinic

Virtual Testing

Training and Assistance Dismantling

MarketingPresentation Configuration

Maintenance

Design CAS

DesignCAD, CAE

ErgonomicsDimensional concept

Design, CAD

Simulation CAE, FEM, CFD

Validation ofcomponents

Testing and Trials

Manufacturability

Production andAssembly Planning

Re

qu

ire

me

nts

an

d K

ey

Fea

ture

s

Conceptualization Manufacturing Use

Decision Preliminary Development

DecisionSerial Development

Ramp-up

Ideation

Sales Launch Disposal / Recycling

Development End of LifeSales

VR

VR

VR

VR

VR

VR

AR

VR

VRAR

VR

AR

VR

VR


Virtual Engineering in the Product LifecycleV/AR are interface technologies for Digital Engineering

Virtual

Business

Engineering

Digitization3D Models

Frontloading Virtual Reality Simulation

Immersion

ProductHardware, Software, Services

Virtual

Technology

Management

Virtual

Product

Engineering

Virtual

Service

Engineering

Digital

Production

Immersive

Marketing

Immersive

Training

PLC

© Fraunhofer

IELab Immersive Engineering LabWe need to go beyond HMDs

Virtual Engineering

Simulation

Digital Human Factors

Digital Building

Digital City - CityScapes

© Fraunhofer

Working Effectively in Virtual Reality

© Fraunhofer

Efficient Team Communication and Decisions in Mixed Realities


IELab Features und TechnologyDedicated VR and multimedia work and meeting zone

Daylightcompatibleprojection

11 HD Projectors

25 Mio Pixel1,6 mm

3,4 m Height ofProjection Walls

MultimediaWall

Meeting Infrastructure

Combining Distributed 2D-and 3D- Data Sources

4-Wall-CAVE

Powerwall

11 Workstations with22 Graphics Boards

High Contrast

Active 3D-Shutter-Glasses

User Tracking with12 Cameras





Overview



Quality Gate

Quality Gate

BIMPLM

CAAD/CAD

VR

VR

EDM

EDM

VR

VR

PlanningProject Development

RealizationOperation

Evaluation

Public and users

Feasibility

City- and traffic planners Architects,

Investors

Authorities Investors

VR

EDM

Ideal Process of Regional/ City / Construction Development

Region

City

User-centered planning cycles

Communication in 3D

(Virtual techn.)

Requirements and demands

Data development and maintanance

EDM


PLANNING – REALIZATION – USAGE

Communication Requirements during the Construction Process

Building life cycle

inte

rnal

exte

rnal

External project communication

Public participation

Investors / buyers

Owner-participation


Building Permit Process

Head office of the Swiss Würth group in Rorschach

Principal: Adolf Würth GmbH & Co. KG

Content: 3D-Data model (architects) + labelling options

Target group: City council Rorschach

Presentation system: mobile rear projection system

Usage: City council session, trained presentation staff

CompanyPlanningProject development Realization


Real Estate Marketing

Cloud No7, Stuttgart

Principal: Schwäbische Wohnungs AG / Ellwanger & Geiger and Collier

Content: joint master-3D-data (visualization agency) for print, web, film and virt. techn.

Target group: Potential customers

Presentation system: Immersive Engineering Lab / 3D-Display in meeting room of the marketer

Usage: Customer dialogue

OperationPlanningProject development Realization


Public Participation / Staff Participation

BMBF Neubau, Berlin Spreebogen

Principal: BMBF (owner)

Content: 3D-Data model (architects)

Target group: Publicity, employees (Change Management)

Presentation system: mobile Powerwall / 3D-TV (3D-InfoPoint) – without tracking

Usage: 2-week presentation at Kronprinzenpalais Berlin, biennially usage at the sites of Berlin and Bonn

3 weeks citizen information at Kronprinzenpalais Berlin

2 years Staff information in Berlin and Bonn



Integrated Construction Prototype

Center for Virtual Engineering

Principal: Fraunhofer IAO as owner

Content: Architects (various formats), specialist planners, GIS, simulation, material samples

Target group: Planning team, owners, funding body, Unibauamt

Presentation system: 6-sided-CAVE, Powerwall, 3D-TV, Mono-Display

Usage: Jour fixe, project presentations, site trailer, FhG-InfoTruck

Signage Building technology Office concept Lighting City context Facade Therm. simulation



Owner ParticipationBauherrenkino

Principal: Bauunion 1905 (Solid home developers)

Content: bidirectional interface to planning software (VI-Plan, Fa. SWP), material digitalization

Target group: owners (ca. 2 persons)

Presentation system: rear projection system in comfortable encironment

Usage: Daily usage through support staff



Comparison Plan / Implementation

Center for Virtual Engineering

Principal: Fraunhofer IAO as owner

Content: Integrated construction prototype + Laser scanned point cloud (120 scans in the shell)

Target group: Planning team

Presentation system: 6-sided-CAVE, Powerwall (with tracking)

Usage: Jour-Fixe



Dr.-Ing. Manfred Dangelmaier

Director Engineering SystemsFraunhofer-Institut für Arbeitswirtschaftund Organisation IAO

Fraunhofer IAONobelstraße 1270569 Stuttgart

[email protected]

Contact

engineering 4 · immersive engineering immersive construction planning dr.-ing. manfred dangelmaier...

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