engelbert koess - propubs.comaerating property distinction by haver & boecker p haver aeration...
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Business Unit Building Materials and MineralsSeite 1
Engelbert Koess Haver & Boecker, Oelde / GERMANY
State-of-the-art bagging technology
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Business Unit Building Materials and MineralsSeite 2
Demands on a Packing Machine
high capacityhigh filling levelimproved cleanlinesshigh weight accuracyautomatic operationflexibilitylow maintenance
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Business Unit Building Materials and MineralsSeite 3
HAVER filling systems
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Business Unit Building Materials and MineralsSeite 4
Bag Packing Machine
Product
The bagging triangle
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Business Unit Building Materials and MineralsSeite 5
HAVER EML HAVER
Air Flow Tester
HAVERBig Gurly
HAVER Aeration Measuring Column
HAVERTrickle Tester
HAVERBulk Density Tester
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Business Unit Building Materials and MineralsSeite 6
PARTICLE SIZE DISTRIBUTION
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Business Unit Building Materials and MineralsSeite 7
Special designed filling system for different products
100%
90%
70%
60%
50%
40%
30%
20%
10%
0%
80%
Net - free fall system
Air type filling system
impeller filling system
0,0630,09
0,2 0,4 0,67 1,0 2,0 3,0
Mesh size ( mm )
Rem
ains
on t
hesi
eve
limit
Net
–fr
eefa
ll sy
stem
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Business Unit Building Materials and MineralsSeite 8
Aerating Property Distinction by HAVER & BOECKER
P
HAVER Aeration Measuring Column
0
5
10
15
20
25
30
0 20 40 60 80 100 120 140 160 180 200Time [s]
Pres
sure
[mba
r]
CEM I / 52,5R WZW CEM III / C 32,5R PhönixCEM II / B-M 32,5R CCB GP3 (25% Ton) Blue Circle
5000 Blaine, d50 = 8µm3800 Blaine, d50 = 16µm2400 Blaine, d50 = 27µm4600 Blaine, d50 = 11µm
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Business Unit Building Materials and MineralsSeite 9
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Business Unit Building Materials and MineralsSeite 10
Bulk density of products after compaction according to DIN ISO 787.
Dichtevergleich Trollius Weißkalk - Hydrat
Stampfdichte Schüttdichte Lose Dichte0,00
0,10
0,20
0,30
0,40
0,50
0,60
Mat
eria
ldic
hte
[kg/
dm³]
Loose density: 0,242 kg/l bulk density: 0,363 kg/l tamted density: 0,550 kg/lafter 1900 strokes
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Business Unit Building Materials and MineralsSeite 11
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Business Unit Building Materials and MineralsSeite 12
Bag Packing Machine
Product
The bagging triangle
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Business Unit Building Materials and MineralsSeite 13
Empty bag bundlesnot suitable forautomatic bag handling
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Business Unit Building Materials and MineralsSeite 14
HAVER Air Flow Tester
HAVER Big Gurly
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Business Unit Building Materials and MineralsSeite 15
Bag Packing Machine
Product
The bagging triangle
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Business Unit Building Materials and MineralsSeite 16
R+D Center
Computer BasedFilling Tests
Filling velocity
Filling pressure
Counter pressure
Material compaction
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Business Unit Building Materials and MineralsSeite 17
The Impeller System
impeller size revolutions per minute vertical/horizontal impeller type of impeller blade number of the impeller
blades dia. of the filling channel aeration ...
… engineered to suit your product
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Business Unit Building Materials and MineralsSeite 18
- Diagram Filling Cycle -
0,02,04,06,08,0
10,012,014,016,018,020,022,024,026,028,030,032,034,036,038,040,0
0,0 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0
Zeit [s]
Gew
icht
[kg]
0102030405060708090100110120130140150160170180190200
Dru
ck [m
bar]
TFeinTGrob
UmschaltpunktGrobstrom / Feinstrom
Feinstromabschaltpunkt
Grobstromnachlau
Feinstromnachlauf
Druckverlauf im Sack,gemessen am VentilPressure in bag
( in valve area )
Fine feed after flow
coarse feed after flow
Switching pointfine / coarse feed
Cut off point
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Business Unit Building Materials and MineralsSeite 19
areation with ring jet
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Business Unit Building Materials and MineralsSeite 20
AERATION AND DE-AERATION DURING FILLING WITH VERTICAL IMPELLER
reduction of wall friction in the filling channel via minimized aeration by means of ring gap aeration
ring gap aeration prevents, that air is reaching the core of the product
amount of aeration is depending on the filling speed
this results in a clean filling process under high filling pressure and thus in a dense packing
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Business Unit Building Materials and MineralsSeite 21
0
5
10
15
20
25
30
35
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Zeit [s]
Gewic
ht [kg
]
0
25
50
75
100
125
150
175
Druc
k [mb
ar]
Status MEC Sack1 Messdose Sack1 Druck Sack1
0
5
10
15
20
25
30
35
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Zeit [s]
Gewic
ht [kg
]
0
25
50
75
100
125
150
175
Druc
k [mb
ar]
Status MEC Sack2 Messdose Sack2 Druck Sack2
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1 filling spout
manual bag placing
manual dischargeof the filled bag
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Business Unit Building Materials and MineralsSeite 23
Inline packer
2 filling spouts
manual bag placing
automatic dischargeof the filled bag
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Business Unit Building Materials and MineralsSeite 24
Inline packer
3 filling spouts
automatic bag placing
automatic dischargeof the filled bag
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Business Unit Building Materials and MineralsSeite 25
The HAVER ROTO-Packer(Impeller)
The HAVER ROTO-Packer(Pneumatic)
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Business Unit Building Materials and MineralsSeite 26
Advantagesof the
HAVER ROTO-Packer
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Business Unit Building Materials and MineralsSeite 27
ROTOPACKER 6 RLE
2 x Inline - Packer 3 LEV
Advantages of ROTO-Packer solutionagainst Inline-Packer solution
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Business Unit Building Materials and MineralsSeite 28
lower investment and operating costs
less space requirement / building cost
only 1 product feedonly 1 discharge lineonly 1 spillage system
only 1 bag placer oronly 1operator for manual bag application
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Business Unit Building Materials and MineralsSeite 29
higher output
no waiting time forbag placing due toconstant turning of packer(automatic / manual placing)
no waiting time for bagdischarge
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dust protection ofoperator / bag placer
the operator / bag placerstands outside of the fillingand bag discharge zone
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Business Unit Building Materials and MineralsSeite 31
easier to palletizeor load on truck
due to constant bag streamand equal distance betweenthe bags
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Business Unit Building Materials and MineralsSeite 32
highest flexibility for truck loading
higher capacity, no waiting timesno reduction during truck change
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Business Unit Building Materials and MineralsSeite 33
manual purging
automatic purging 6 RLE
automatic product change
* Depends of the different length of the empty bags
critical product change-contamination not acceptable –
purge: T=23min.Moving of adjustment drives:
Tmax=0,5-3min. *Product change: ca. T=27-29min.
Residue emptying:T=2min. Discharge of
bags:T=1min.
Residue emptying:T=2min
Product change: ca. T= 6-8min.
Moving of adjustment drives:Tmax=0,5-3min. *
Purge incl. Flushing: T=3min.
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Business Unit Building Materials and MineralsSeite 34
Expansion
ROTO-Packers can be preparedfor later expansion :
e.g. a ROTO-Packer Type 8(4) RLE is equipped with 4 filling spouts in a first step
easy doubling of capacity while keeping theproduct feed, bag placer, discharge conveyor line...
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Business Unit Building Materials and MineralsSeite 35
Automation
every HAVER ROTO-Packer can easily beautomated by a bag placer Type RADIMAT
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Business Unit Building Materials and MineralsSeite 36
HAVER Bag Placer Type RADIMAT
highest speed and reliability
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Business Unit Building Materials and MineralsSeite 37
Turntable double reel magazine
Valve Bag Technology
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Business Unit Building Materials and MineralsSeite 38
Automation
every HAVER ROTO-Packer can easily beautomated by a bag placer Type RADIMAT
every HAVER ROTO-Packer is preparedfor retrofitting of ULTRA-SONIC sealingtechnology
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short welding times self cleaning effect cool welding tools „no“ wear and tear highest sealing rate low maintenance a minimum of mechanical
moving parts
The sealing station
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Business Unit Building Materials and MineralsSeite 40
perfectly clean bags
high weight accuracy
high bag filling degree / compact bags
protection for / of productno possibility of product contamination
safer transportation of stable pallets
Your customer´s high satisfaction
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Business Unit Building Materials and MineralsSeite 41
Decreased operation costsfewer components: simple bag discharge line no bag cleaning station spillage collecting funnels spillage conveyors
energy costs
dumping costs
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Business Unit Building Materials and MineralsSeite 42
clean working environment
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Business Unit Building Materials and MineralsSeite 43
filter costs
higher reliability
extended machine lifetimes
cleaning costs
Decreased operation costs
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Business Unit Building Materials and MineralsSeite 44
Clean and compact bags
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Business Unit Building Materials and MineralsSeite 45
The Idea:
Integration of all modules (including electrical installation) in one main machine frame
“Plug and Pack” Concepts
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1813
1624
Bag Applicator
Filling Technology
Control Panel
Magazine
black box
wired and tubed to one power andair connection point
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Business Unit Building Materials and MineralsSeite 47
Engelbert Koess Haver & Boecker, Oelde / GERMANY