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May 30 th 2018 Energy Summit 2018 Strategic Energy Management ISO 50001 GAP Kevin Wallace, P. Eng., CEM Senior Program Manager

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Page 1: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

May 30th 2018

Energy Summit 2018

Strategic Energy Management –

ISO 50001 GAP

Kevin Wallace, P. Eng., CEM

Senior Program Manager

Page 3: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

1. How big is the GAP?

2. Where is the GAP?

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Page 4: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

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Page 5: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

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Page 6: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as
Page 7: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

SEM Minimum Elements

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Customer Commitment

Planning & Implementation

Monitoring, Tracking and

Reporting

Page 8: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Canfor Pulp – Northwood Mill

Hours required

to attain ISO

conformance:

155

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Page 9: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

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Page 10: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Biggest Gaps – Areas of Focus

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4.4.6 Energy Objectives, Targets & Action Plans

4.5.2 Competence, Training & Awareness

4.5.7 Procurement of Energy Services, Products, Equipment and Energy

4.6.3 Internal Audit of the EnMS

Page 11: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Biggest Gaps – Areas of Focus

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4.4.6 Energy Objectives, Targets & Action Plans 40

4.5.2 Competence, Training & Awareness 20

4.5.7 Procurement of Energy Services, Products, Equipment and Energy 10

4.6.3 Internal Audit of the EnMS 8

Page 12: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Biggest Gaps – Areas of Focus

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4.4.6 Energy Objectives, Targets & Action Plans 40

4.5.2 Competence, Training & Awareness 20

4.5.7 Procurement of Energy Services, Products, Equipment and Energy 10

4.6.3 Internal Audit of the EnMS 8

4.6.1 Monitoring, Measurement & Analysis 15

Page 13: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Canfor Pulp – Prince George Pulp and Intercontinental Mill

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Hours required

to attain ISO

conformance:

192

Page 14: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

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Page 15: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Biggest Gaps – Areas of Focus

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4.4.6 Energy Objectives, Targets, & Action Plans

4.5.2 Competence, Training, & Awareness

4.5.5 Operational Control

4.6.1 Monitoring, Measurement, & Analysis

Page 16: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Biggest Gaps – Areas of Focus

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4.4.6 Energy Objectives, Targets, & Action Plans 30

4.5.2 Competence, Training, & Awareness 30

4.5.5 Operational Control 20

4.6.1 Monitoring, Measurement, & Analysis 20

Page 17: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Biggest Gaps – Areas of Focus

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4.4.6 Energy Objectives, Targets, & Action Plans 30

4.5.2 Competence, Training, & Awareness 30

4.5.5 Operational Control 20

4.6.1 Monitoring, Measurement, & Analysis 20

4.5.7 Procurement of Energy Services, Products, Equipment, and Energy 10

Page 18: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Focus on Energy SEM Leaders Program-EPS Scope

• 14 largest energy using companies in the state

• Food processing, steel, plastic injection molding, printing, pulp and paper, corrugated box, pharma

• Cohort events and 1 on 1 coaching and direct support

• Individual ISO 50001/EMIS Audit at each site early in process (energy management system business case)

Page 19: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Company Process

Foremost Farms Dairy processing

Quad Graphics Printing

GKN Sinter Metals Metals

Aptar Injection molding

Menasha Printing

Georgia Pacific Pulp & paper

Charter Steel Steel (mini-mill)

Phillips Medsize Injection molding

ST Paper Paper

JBS Packaging Food processing

Flambeau River Paper Pulp & paper

Green Bay Packaging Paper

Kohler Power Systems Engine mfg

Saputo Food processing

Page 20: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

• Overall starting scores for 14 plants range from 21% to 49% of ISO 50001 but most plants around 20%

• Low level of Operational Control of SEUs, Training, Measurement and correction of significant deviations in energy performance

Page 21: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Focus on Energy SEM Leaders Program-EPS Scope-Results (14 companies total)• 7 companies implemented ISO 50001

• 4 to full certification• 3 to 50001 Ready (under US DOE)

• 10 companies implemented full EMIS systems as per the EMIS Audits (business cases) and are using them to control significant energy uses

• 2 drop-outs

• Average 12-month operational electricity savings = 2.2%

Page 22: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Other GAPs

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Page 23: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Closing the GAP

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Page 24: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

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Page 25: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

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Page 26: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

Acknowledgements

Peter Basset, EPS

Teddy Townsley, Canfor Pulp

Nick Finch, Canfor Pulp

Chad Gilles, Stillwater

Jess Burgess, CEE

Greg Lehoux, BC Hydro

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Page 27: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as

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Page 28: Energy Summit 2018 - EMC Canada...•7 companies implemented ISO 50001 •4 to full certification •3 to 50001 Ready (under US DOE) •10 companies implemented full EMIS systems as