energy. natural. endless. solutions for biomass … · energy. natural. endless. solutions for...
TRANSCRIPT
Introduction2
CO2-neutral power generation from biomass and waste.
Everyone is talking about “renewable energy sources”. After all, the growing worldwide
demand for energy needs to be resolved, and the focus is increasingly on factors such as
safe energy usage and environmental protection.
Biomass is one of the renewable energies and offers CO2-neutral power generation, as
does waste incineration. It can be solid, liquid or gaseous. The use of solid biomass (dry
or dried material such as plants and plant parts, wood chips, wood pellets, grains, straw,
etc.) offers particular advantages because of its availability and base load capability.
Biomass power plants are operated both in industry and in the energy sector. They are
divided into power plants that burn the biomass and those that operate on the basis
of biomass gasification. Both types of power generation have one thing in common:
they are highly efficient. And this efficiency is further increased by the additional use
of Organic Rankine Cycle (ORC) technology.
Your partner for energy efficiency.
KSB has many years of experience in power plant technology. In 2011 alone, more than
4,200 boiler feed pumps types HG, HGM and Multitec were supplied.
As a global market leader in pumps, valves and systems, KSB is the ideal partner for plant
operators, consultants, planners and engineering contractors. We meet all the demands
placed on our products by biomass power plants, every step of the way from planning
to production right through to installation, commissioning, maintenance and repair.
Our time-proven standard components are always tailored to the individual requirements
of our customers so that we can provide them with optimally designed products. In close
cooperation with renowned research institutes, we continuously develop new materials
and technologies for reliable products with minimum life cycle costs and maximum
efficiency. With more than 15,000 employees, over 160 service centres and 30 production
facilities around the world, we do everything in our power to support you with reliable
and sustainable solutions.
5
District heating
Biomass combustion
Water tank
Heat exchanger
Fresh water
Fresh water treatment
Condensate collector
Air-cooled condensation system
TransformerElectric
generator
Low-pressure
turbine
Evaporator
Ash
Flue gas recirculation
Flue gas scrubbing
Biomass
Feed water tank
High-pressure
turbine
C
C
A
2
2
1
1
2
1
1
1
1
B2 11
2D 11
Generating electricity and heat by biomass and waste combustion.
In the classic steam turbine process, biomass such as bark, wood chips, sawdust or waste material is burned.
The resultant steam is released and drives a generator to produce electricity. Co-firing in a fossil-fuelled power
plant is also possible. The heat generated can be used additionally as process heat or for district heating (com-
bined cycle). Depending on the feedstock used as fuel, temperatures up to 540 °C can be reached.
KSB supplies reliable and efficient pumps for handling feed water and condensate and for district heating, as
well as auxiliary pumps for a variety of processes.
A Pump for feed water applicationsB Pump for condensate transportC Pump for auxiliary circuitsD Pump for district heating circuits
1 Shut-off valve2 Check valve
Applications6
Generating electricity and heat by thermo-chemical biomass gasification.In the thermo-chemical gasification process, biomass is subjected to heat and converted into a combustible gas
as completely as possible. The gas generated this way often contains impurities that need to be removed before
it is used. The cleaned product gas can then be converted into energy and heat. During combustion, the high
temperatures of the exhaust gases can be used additionally for district heating. Co-firing in fossil-fuelled
power plants is also possible.
ORC systems can be integrated to increase efficiency. Instead of water, these use an organic working fluid that
vaporises at a low boiling point and drives a turbine.
KSB supplies time-proven pumps for product gas scrubbing, for the thermal oil cycle, for district heating and
for pumping the organic fluid in the Organic Rankine Cycle.
7
A Pump for thermal oil circuitsB Pump for cooling circuitsC Pump for ORC circiutsD Pump for district heating circuits
1 Shut-off valve2 Check valve
Evaporator
Flue gas
Ash
Product gas cooler Product
gas filter
District heat exchanger
Product gas blower
Product gas blower
Thermal oil circuits
Product gas filter
Scrubber coolerProduct gas cooler
Product gas scrubber
Secondary combustion chamber
Combustion chamber
Product gas return blower
Condenser
Regenerator
Catalyst
Exhaust gas cooler
Motor cooling
District heating
Smokestack
Ash
Gas motor
Gas generation and cleaning
Biomass
Organic Rankine Cycle
District heat extraction
1 2 1A
1
1
2
C
1
1
B
2
1
D
1
2
1 2 1D
8
TransformerElectric
generatorTurbine
Gasifier
TransformerElectric
generator
Gasification
STA
AL
100
/ AK
D /
AK
DS
AK
G-A
/ A
KG
S-A
ECO
LIN
E G
T 15
0-60
0
ECO
LIN
E G
T 80
0
SIC
CA
900
-250
0 G
TC
SIC
CA
800
-250
0 G
TF
NO
RI 4
0 R
XL
/ RX
S
NO
RI 1
60 R
XL
/ RX
S
NO
RI 3
20 R
XL
/ RX
S
STA
AL
40 A
KK
/ A
KK
S
STA
AL
100
AK
KS
AK
RS
ECO
LIN
E SC
150
-600
ECO
LIN
E SC
/PT
800
SIC
CA
900
-250
0 SC
C
SIC
CA
800
-250
0 PC
F
ISO
RIA
/MA
MM
OU
TH
DA
NA
IS
KE
SIST
O 1
0/16
/20
SIST
O K
B
PSA
KH
G
Boilder Feed Applications
Condensate Transport
Cooling Circuits
Distric Heating
Feed Pump ORC Process
Thermal Oil Circulation
Washing Pump
Auxiliary Pumps
HG
HG
M
Mu
ltit
ec
Etan
orm
Meg
aCPK
HPK
/ HPK
-L
Om
ega
Etan
orm
SY
T
WK
TR
NO
RI 4
0 ZX
L / Z
XS
NO
RI 4
0 ZX
LF /
ZXSF
NO
RI 4
0 ZY
LB /
ZYSB
NO
RI 4
0 ZX
L / Z
XS
NO
RI 1
60 Z
XLF
NO
RI 1
60 Z
XLF
/ ZX
SF
NO
RI 3
20 Z
XSV
ECO
LIN
E G
L 15
0-60
0
ECO
LIN
E G
L 80
0
SIC
CA
900
-250
0 G
LC
SIC
CA
800
-250
0 G
LF
STA
AL
40 A
KD
/ A
KD
S
Boilder Feed Applications
Condensate Transport
Cooling Circuits
Distric Heating
Feed Pump ORC Process
Thermal Oil Circulation
Washing Pump
Auxiliary Pumps
Pumps and valves8
Valves
KSB expertise in biomass power plants.The following overview shows the possible applications for KSB pumps and valves.
Pumps
STA
AL
100
/ AK
D /
AK
DS
AK
G-A
/ A
KG
S-A
ECO
LIN
E G
T 15
0-60
0
ECO
LIN
E G
T 80
0
SIC
CA
900
-250
0 G
TC
SIC
CA
800
-250
0 G
TF
NO
RI 4
0 R
XL
/ RX
S
NO
RI 1
60 R
XL
/ RX
S
NO
RI 3
20 R
XL
/ RX
S
STA
AL
40 A
KK
/ A
KK
S
STA
AL
100
AK
KS
AK
RS
ECO
LIN
E SC
150
-600
ECO
LIN
E SC
/PT
800
SIC
CA
900
-250
0 SC
C
SIC
CA
800
-250
0 PC
F
ISO
RIA
/MA
MM
OU
TH
DA
NA
IS
KE
SIST
O 1
0/16
/20
SIST
O K
B
PSA
KH
G
Boilder Feed Applications
Condensate Transport
Cooling Circuits
Distric Heating
Feed Pump ORC Process
Thermal Oil Circulation
Washing Pump
Auxiliary Pumps
HG
HG
M
Mu
ltit
ec
Etan
orm
Meg
aCPK
HPK
/ HPK
-L
Om
ega
Etan
orm
SY
T
WK
TR
NO
RI 4
0 ZX
L / Z
XS
NO
RI 4
0 ZX
LF /
ZXSF
NO
RI 4
0 ZY
LB /
ZYSB
NO
RI 4
0 ZX
L / Z
XS
NO
RI 1
60 Z
XLF
NO
RI 1
60 Z
XLF
/ ZX
SF
NO
RI 3
20 Z
XSV
ECO
LIN
E G
L 15
0-60
0
ECO
LIN
E G
L 80
0
SIC
CA
900
-250
0 G
LC
SIC
CA
800
-250
0 G
LF
STA
AL
40 A
KD
/ A
KD
S
Boilder Feed Applications
Condensate Transport
Cooling Circuits
Distric Heating
Feed Pump ORC Process
Thermal Oil Circulation
Washing Pump
Auxiliary Pumps
9
Valves Valves
Valves
Pumps10
HG
Description:
Horizontal, radially split, multistage ring-section pump
with radial impellers, single- or double-entry.
Applications:
Handling of feed water and condensate in power sta-
tions and industrial facilities, generation of pressurized
water for bark peeling machines, descaling equipment,
snow guns, etc.
Technical data:
DN 65 – 300
Q [m3/h] 1440 max.
H [m] 4200 max.
p [bar] 420 max.
T [°C] +200 max.
Pumps for applications in biomass power plants.
Multitec
Description:
Multistage horizontal or vertical centrifugal pump in ring-
section design, long-coupled and close-coupled variant,
with axial or radial suction nozzle, cast radial impellers.
ATEX-compliant version available.
Applications:
Water and drinking water supply systems, general
industry, pressure boosting systems, irrigation systems,
in power stations, heating, filter, fire-fighting, reverse
osmosis and washing plants, snow guns, etc.
Technical data:
DN 32 – 150 max.
Q [m3/h] 850 max.
H [m] 630 (1000) max.
p [bar] 63 (100) max.
T [ºC] -10 bis +200 max.
n [min-1] 4000 max.
Automation option: PumpMeter, Hyamaster, PumpDrive
Description:
Horizontal, radially split, product-lubricated, multistage
ring-section pump with radial impellers, axial and radial
single-entry inlet.
Applications:
Handling of feed water in power stations, boiler feed
water and condensate in industrial facilities.
Technical data:
DN 25 – 100
Q [m3/h] 274 max.
H [m] 1400 max.
p [bar] 140 max.
T [ºC] +160 max.
n [min-1] 3600 max.
HGM
11
Description:
Horizontal, long-coupled, single-stage volute casing pump (pump
size 125– 500 with two stages) with ratings and main dimensions
to EN 733, in back pull-out design, with replaceable shaft sleeves /
shaft protecting sleeves and casing wear rings. ATEX-compliant
version available.
Applications:
Spray irrigation, irrigation, drainage, district heating, water supply
systems, heating and air-conditioning systems, condensate transport,
swimming pools, fire-fighting systems, handling of hot water, cooling
water, fire-fighting water, oil, brine, drinking water, brackish water,
service water, etc.
Technical data:
DN 32 – 300
Q [m3/h] 1900 max.
H [m] 102 max.
p [bar] 16 max.
T [ºC] +140 max.
Description:
Horizontal, radially split volute casing pump in back pull-out design
to EN 22 858 / ISO 2858 / ISO 5199, single-stage, single-entry, with
radial impeller. Also available as variant with “wet” shaft. ATEX-
compliant version available.
Applications:
Handling of aggressive liquids in the chemical and petrochemical
industries as well as in refinery.
Technical data:
DN 25 – 250
Q [m3/h] 1160 max.
H [m] 162 max.
p [bar] 25 max.
T [ºC] +400 max.
Automation option: PumpMeter, PumpDrive
Description:
Vertical, multistage, can-type ring-section pump with radial and
mixed flow impellers. Single- and double-entry suction impellers,
flanges to DIN or ANSI. The can is arranged in a pit below the
installation floor. The pump is connected with the structure by
means of a baseplate.
Applications:
Handling of condensate in power stations and energy systems.
Technical data:
DN 40 – 150
Q [m3/h] 400 max.
H [m] 500 max.
p [bar] 40 max.
T [ºC] - 45 to +200 max.
n [min-1] 3600 max.
Etanorm /Etanorm-R Automation option: PumpMeter, Hyamaster, PumpDrive
MegaCPK
WKTR
Pumps12
Description:
Single-stage, axially split volute casing pump for
horizontal or vertical installation, with double-entry
radial impeller, mating flanges to DIN EN or ASME.
Applications:
For handling water with a low solids content, e.g. in
waterworks, irrigation and drainage pumping stations,
desalination systems for water extraction, power plants,
fire-fighting systems, shipbuilding, district heating/cooling.
Technical data:
DN 80 – 350
Q [m3/h] 2880 max.
H [m] 210 max.
p [bar] 25 max.
T [ºC] +80 max.
n [min-1] 2900 max.
Automation option: Hyamaster, PumpMeter
Description:
Horizontal, long-coupled volute casing pump in back
pull-out design with ratings and main dimensions to
EN 733, single-stage, with replaceable casing wear
rings. ATEX-compliant version available.
Applications:
Heat transfer systems (DIN 4754, VDI 3033) or hot
water recirculation (DIN 4752).
Technical data:
DN 32 – 300
Q [m3/h] 1900 max.
H [m] 102 max.
p [bar] 16 max.
T [ºC] +350 max.
Automation option: Hyamaster, PumpDrive
Description HPK:
Horizontal, radially split volute casing pump in back pull-
out design to EN 22 858 / ISO 2858 / ISO 5199, single-stage,
single-entry, with radial impeller. TÜV certification to
TRD on option. ATEX-compliant version available.
Description HPK-L:
Horizontal, radially split volute casing pump in back pull-
out design to EN 22 858 / ISO 2858 / ISO 5199, single-
stage, single-entry, with radial impeller. Equipped with
heat barrier, seal chamber air-cooled by integrated fan
impeller, no external cooling. ATEX-compliant version
available.
Applications:
Handling of hot water and thermal oil in piping or tank
systems, particularly in medium -sized and large hot water
heating systems, forced circulation boilers, district heat-
ing systems, etc.
Technical data HPK:
DN 150 – 400
Q [m3/h] 4150 max.
H [m] 185 max.
p [bar] 40 max.
T [ºC] +400 max.
Technical data HPK-L:
DN 25 – 250
Q [m3/h] 1330 max.
H [m] 155 max.
p [bar] 40 max.
T [ºC] +240 / +350 max.
Omega
Etanorm SYT
HPK / HPK-L Automation option: Hyamaster, PumpDrive
Valves 13
Description:
Flanged or weld end gate valve with pressure seal bonnet, forged or welded body,
non-rotating stem, flexible wedges for exact adaptation to seats. Seats made of
wear and corrosion resistant 17 % Cr steel or stellite.
Applications:
In industrial plants, power stations, process engineering and shipbuilding. For
water, steam, gas, oil and other non-aggressive fluids. Other fluids on request.
Technical data:
PN [bar] 63 – 160
DN 80 – 300
T [ºC] -10 to +550
Description:
Flanged or weld end globe valve with gland packing, shut-off or throttling valve
plug, non-rotating stem, integrated position indicator; seats made of wear and
corrosion resistant 17 % Cr steel or stellite.
Applications:
In industrial plants, power stations, process engineering and shipbuilding. For
water, steam, gas, oil and other non-aggressive fluids. Other fluids on request.
Technical data:
PN [bar] 63 – 160
DN 10 – 200
T [ºC] -10 to +550
Description:
Centered disc butterfly valve with elastomer liner. With lever, manual gearbox,
pneumatic, electric or hydraulic actuator. Wafer type body (T1), semi-lug type body
(T2), full-lug type body (T4), U-section body with flat faces (T5). Body types T2, T4
and T5 are suitable for downstream dismantling and dead-end service with counter-
flange. EN, ASME, JIS connections possible.
Applications:
Shut-off and control duties in all industrial and energy applications.
Description:
Flanged or weld end swing check valve in pressure seal design, with internal hinge
pin forged / welded body; seats made of wear and corrosion resistant 17 % Cr steel
or stellite.
Applications:
In industrial plants, power stations, process engineering and shipbuilding. For
water, steam, gas, oil and other non-aggressive fluids. Other fluids on request.
Technical data:
PN [bar] 63 – 160
DN 80 – 300
T [ºC] -10 to +550
Technical data:
PN [bar] 10 – 25
DN 32 – 1000
T [ºC] -10 to +200
NORI 160 ZXLF/ZXSF
AKG-A/AKGS-A
AKR/AKRS
ISORIA 10-25
Valves14
Shut-off valves Shut-off valves Non-return valves
Low-pressure applications
PN 10 – 40
T up to 450 °C
Globe valves Gate valves Diaphragm valves Butterfly valves Ball valves
DIN ANSI DIN ANSI DIN DIN/ANSI DIN/ANSI DIN DIN/ANSI
NORI 40 ZYLB/ZYSB
NORI 40 ZXLB/ZXSB
ECOLINE GL 150-600
STAAL 40 AKD/AKDS
ECOLINE GT 150-600 SISTO 10 SISTO KB DANAIS ISORIA PSA / KHG
NORI 40 RXL/RXS
ECOLINE SC 150-600
NORI 40 ZXL/ZXS
NORI 40 ZXLF/ZXSF SISTO 16 SISTO 20 KE MAMMOUTH PSA / KHG
STAAL 40 AKK/AKKS
Medium-pressure applications
PN 63 – 160
T up to 550 °C
NORI 160 ZXL/ZXS
ECOLINE GL 150-600
STAAL 100 AKD/AKDS
ECOLINE GT 150-600 PSA / KHG
NORI 160 RXL/RXS
ECOLINE SC 150-600
STAAL 100 AKK/AKKS
NORI 160 ZXLF/ZXSF
ECOLINE GL 800 AKGS-A
ECOLINE GT 800 PSA / KHG
ECOLINE SC/PT 800AKR/AKRS
High-pressure applications
PN 250 – 600
T up to 650 °C
NORI 320 ZXSV NORI 500 ZXSVSICCA
900-2500 GLCSICCA
900-2500 GTC PSA / KHG
NORI 320 RXL/RXS
SICCA 900-2500 GTC
NORI 500 RXLR/RXSR
SICCA 800-2500 PCF
NORI 320 ZXLF/ZXSF
NORI 500 ZXLR/ZXSR
SICCA 800-2500 GLF ZTS
SICCA 800-2500 GTF PSA / KHG
RGS
ZRS
15
Shut-off valves Shut-off valves Non-return valves
Low-pressure applications
PN 10 – 40
T up to 450 °C
Globe valves Gate valves Diaphragm valves Butterfly valves Ball valves
DIN ANSI DIN ANSI DIN DIN/ANSI DIN/ANSI DIN DIN/ANSI
NORI 40 ZYLB/ZYSB
NORI 40 ZXLB/ZXSB
ECOLINE GL 150-600
STAAL 40 AKD/AKDS
ECOLINE GT 150-600 SISTO 10 SISTO KB DANAIS ISORIA PSA / KHG
NORI 40 RXL/RXS
ECOLINE SC 150-600
NORI 40 ZXL/ZXS
NORI 40 ZXLF/ZXSF SISTO 16 SISTO 20 KE MAMMOUTH PSA / KHG
STAAL 40 AKK/AKKS
Medium-pressure applications
PN 63 – 160
T up to 550 °C
NORI 160 ZXL/ZXS
ECOLINE GL 150-600
STAAL 100 AKD/AKDS
ECOLINE GT 150-600 PSA / KHG
NORI 160 RXL/RXS
ECOLINE SC 150-600
STAAL 100 AKK/AKKS
NORI 160 ZXLF/ZXSF
ECOLINE GL 800 AKGS-A
ECOLINE GT 800 PSA / KHG
ECOLINE SC/PT 800AKR/AKRS
High-pressure applications
PN 250 – 600
T up to 650 °C
NORI 320 ZXSV NORI 500 ZXSVSICCA
900-2500 GLCSICCA
900-2500 GTC PSA / KHG
NORI 320 RXL/RXS
SICCA 900-2500 GTC
NORI 500 RXLR/RXSR
SICCA 800-2500 PCF
NORI 320 ZXLF/ZXSF
NORI 500 ZXLR/ZXSR
SICCA 800-2500 GLF ZTS
SICCA 800-2500 GTF PSA / KHG
RGS
ZRS
More space for solutions.
Representative:
Alexander PütterichTel. +49 (6233) 86-1816Fax+49 (6233) 86-3451 [email protected]
Your local KSB representative:
KSB AktiengesellschaftJohann-Klein-Straße 967227 Frankenthal (Germany) www.ksb.com 02
84.
021/
01-E
N /
06.
12 /
DA
MM
&B
IER
BA
UM
/ ©
KSB
Ak
tien
ges
ells
chaf
t 20
12
Su
bje
ct t
o t
ech
nic
al m
od
ific
atio
n w
ith
ou
t p
rio
r n
oti
ce